The self-feeding material chamber rotor external-drive vehicle-mounted pulp shooting machine of concrete dry wet feed
Technical field the present invention relates to building field plant equipment, specifically a kind of self-feeding material chamber rotor
The vehicle-mounted pulp shooting machine of external-drive concrete dry wet feed.
Background technology is domatic mixed in building construction, tunnel concrete, road and rail slope protection concrete, water channel dyke at present
Solidifying soil laying and metope emplaster are substantially manually operation completion, and labour intensity is big, work efficiency is very low, construction period is long, coagulation
Native air bubble content is big, concrete density is low, directly affects construction quality and service life.In existing concrete in the market
Pulp shooting machine is all to use monomer structure, it is impossible to many pipette tips sprayings of vehicle-mounted integralization, dry and wet spray operation are realized, so powder in use
Dustiness dye is extremely serious, causes operator's " pneumoconiosis " disease, brings pain and slight illness person to be tormented by slight illness for a long time to many families,
Unnecessary burden is brought to society.At present monomer pulp shooting machine on the market using horizontal rotation rotor dosing and it is artificial on
Material technique, dosing level rotor drive shaft is directly installed on rotor center and drives rotor block rotation, and pulp shooting machine rotor block drives
Moving axis is chronically under high torque and higher load condition, and is easier to fracture, due to being that rotor block central shaft drives whole rotor
Body rotates, and rotor block is fitted with friction sealed rubber slab up and down, and friction sealed rubber slab produces one to rotor block upper and lower surface
Fixed friction realizes the sealing to rotor block material chamber with pressure, so generation frictional force and pressure cause greatly central shaft torsion to increase
Plus, force expanded motor to use power, cause the unnecessary waste of the energy and the increase of production cost.And artificial loading works
Intensity is very high, inefficiency, it is impossible to meet construction requirement.
The content of the invention:
It is an object of the invention to provide the self-feeding material chamber rotor external-drive vehicle-mounted pulp shooting machine of concrete dry wet feed, not only can
The a large amount of heavy manual physical labors of substitution, and saving energy consumption, reduce mechanical breakdown, reduce construction dust and to improving machinery
Automaticity and engineering construction efficiency and construction quality are effectively improved.
A kind of the technical proposal of the invention is realized in this way self-feeding material chamber rotor external-drive concrete dry wet feed car
Carry pulp shooting machine, it is characterised in that by rear hopper, rear hopper discharge port, shirt rim conveyer belt, material storing box, conveyer belt driven voller, conveying
Band unloads mouth, vibrates small hopper, pulp shooting machine under being oriented to tensioning wheel, conveyer belt drive roll, home roll motor, home roll reductor, material storing box
Sealed rubber plate, high abrasion ceramic lining plate, pulp shooting machine rotation material chamber rotor block, rotor block outer circumference surface on upper press cover, pulp shooting machine
Support end cage, speed reducer output shaft gear, reductor, motor, whirlpool under gear ring, pulp shooting machine lower sealed rubber plate, pulp shooting machine
Stream device, pulp shooting machine lower end cage, gases at high pressure distributor, control gate valve, vortex are from mixed spray gun, vortex spray gun from mixed helical-blade
Piece, the outer water storage ring of vortex spray gun, vortex spray gun inwall water jet nozzle, frame chassis, jack, driver's cabin, power walking mechanism
Composition, rear hopper is arranged in the frame chassis of vehicle-mounted pulp shooting machine rear end lower section, and the operational mode of shirt rim conveyer belt is S-shaped operation
Track, whole shirt rim conveyer belt operation power transmission is to be oriented to tensioning wheel, conveyer belt actively by conveyer belt driven voller, conveyer belt
Roller, home roll motor, home roll reducing gear into shirt rim conveying it is with power source, conveyer belt driven voller be arranged on rear hopper lower section, it is defeated
The upper oral part that material storing box is arranged on drive roll is sent, conveyer belt is respectively arranged with the middle part of the conveyer belt of shirt rim and is oriented to tensioning wheel, will
Conveyer belt angle on demand in shirt rim is run in serpentine route, and a shaft end and the home roll reductor of conveyer belt drive roll are exported
Axle is connected, and home roll motor is connected with home roll reductor, and material storing box is arranged on the lower end of conveyer belt drive roll, is set in material storing box lower end
It is equipped with material storing box and unloads mouth, mouth is unloaded under material storing box and is connected with the small hopper of the vibration of pulp shooting machine, by the raw material in material storing box
Fall directly into the small hopper of vibration of pulp shooting machine, realize that raw material is uninterrupted to pulp shooting machine rotation material chamber rotor block feed;In spray
The corresponding surface of pulp grinder rotation material chamber rotor block upper surface is provided with pulp shooting machine upper press cover, and original is respectively arranged with pulp shooting machine upper press cover
Expect that sealed rubber plate is directly fixed on pulp shooting machine upper press cover pair on pulp shooting machine into hole, feeding heavy pressure gas chamber and residual air relief hole
Answer in face, the raw material for communicating corresponding with pulp shooting machine upper press cover is provided with pulp shooting machine lower sealed rubber plate and enters hole, it is close on pulp shooting machine
Envelope rubber slab sets high abrasion ceramic lining plate with pulp shooting machine rotation material chamber rotor body face, combines closely and formed certain pressure, high
The another side of abrasion-resistant ceramic lining plate is brought into close contact and forms certain pressure with the material chamber sealing shroud of pulp shooting machine rotation material chamber rotor block,
Pulp shooting machine rotation material chamber rotor block is installed between the upper and lower sealed rubber plate of pulp shooting machine, and pulp shooting machine lower sealed rubber plate is installed on
On the cage of pulp shooting machine lower end, pulp shooting machine lower end cage and pulp shooting machine lower sealed rubber plate have a relief hole of an intercommunication, relief hole with
The material chamber of pulp shooting machine rotation material chamber rotor block communicates with feeding gases at high pressure cavity, so gases at high pressure successfully can will
Raw material in pulp shooting machine rotation material chamber rotor block is blown into swirler;In the external peripheral surface of pulp shooting machine rotation material chamber rotor block
Upper setting rotor block outer circumference surface gear ring, rotor block outer circumference surface gear ring is directly engaged with speed reducer output shaft gear, by coming
The outer circumference surface of pulp shooting machine rotation material chamber rotor block is driven from the power direct effect in motor and reductor;Pulp shooting machine lower end
Swirler is installed, the interface of gases at high pressure is evenly distributed by gases at high pressure distributor and needs to use gas needed for pulp shooting machine is accessed
Interface tube, in gases at high pressure distributor and respectively with control gate valve is provided between air pipe, the charging of vortex from mixed spray gun passes through
Conveying rubber tube is connected to form a feeding path with swirler;The another of conveying rubber tube is terminated with vortex from mixed spray gun, whirlpool
Stream is provided with vortex spray gun from mixed helical blade and vortex spray gun inwall water jet nozzle from mixed spray gun inwall;Complete set of equipments is installed
On frame chassis, the thousand of the height of an adjustment shirt rim conveyer belt are provided between frame chassis and shirt rim conveyer belt support frame
Jin top, frame chassis are combined as an entirety with driver's cabin and power walking mechanism.
The self-feeding material chamber rotor external-drive vehicle-mounted pulp shooting machine of concrete dry wet feed research and development success, not only using with building
The concrete spray feed in field, can also be applied to particulate material, powder materials quantitative discharging high-pressure delivery industry, that is, replace a large amount of
Heavy manual physical labor, and the pollution of energy saving protection ring is effectively improved with engineering efficiency and construction quality and plays
Actively promote effect.With certain economic benefit and social benefit.
Brief description of the drawings:
Fig. 1 is that rotor external-drive concrete dry wet feed vehicle-mounted pulp shooting machine unitary side sectional structure in self-feeding material chamber is illustrated
Figure.
Fig. 2 is the self-feeding material chamber rotor vehicle-mounted pulp shooting machine overlooking the structure diagram of external-drive concrete dry wet feed
Fig. 3 is the self-feeding material chamber vehicle-mounted pulp shooting machine rotor block outer circumference surface gear ring side of rotor external-drive concrete dry wet feed
Face cross section structure diagram.
Fig. 4 is that the self-feeding material chamber rotor vehicle-mounted pulp shooting machine screw elevator overall structure of external-drive concrete dry wet feed is shown
It is intended to.
Fig. 5 is the vehicle-mounted pulp shooting machine vortex of self-feeding material chamber rotor external-drive concrete dry wet feed from mixed spray gun side section knot
Structure schematic diagram.
Rear hopper 1, rear hopper discharge port 2, shirt rim conveyer belt or screw elevator 3, material storing box 4, conveyer belt are driven in figure
Roller 5, conveyer belt unloads mouth 10, vibration under being oriented to tensioning wheel 6, conveyer belt drive roll 7, home roll motor 8, home roll reductor 9, material storing box
Sealed rubber plate 13, high abrasion ceramic lining plate 15, pulp shooting machine rotation material chamber on small hopper 11, pulp shooting machine upper press cover 12, pulp shooting machine
Support end cage 14, deceleration under rotor block 16, rotor block outer circumference surface gear ring 21, pulp shooting machine lower sealed rubber plate 13, pulp shooting machine
Machine output shaft gear 22, reductor 20, pulp shooting machine lower end cage 17, motor 19, swirler 18, gases at high pressure distributor 23,
Control gate valve 24, vortex are from mixed spray gun 25, vortex spray gun from mixed helical blade 26, the outer water storage ring 30, eddy spray of vortex spray gun
Rifle inwall water jet nozzle 27, frame chassis 28, jack 29, driver's cabin 31, power walking mechanism 32.
Specific embodiment:
1,2,3,4,5 the present invention is further described below in conjunction with the accompanying drawings.
The self-feeding material chamber rotor external-drive vehicle-mounted pulp shooting machine of concrete dry wet feed, by rear hopper 1, rear hopper discharge port 2,
Shirt rim conveyer belt, material storing box 4, conveyer belt driven voller 5, conveyer belt are oriented to tensioning wheel 6, conveyer belt drive roll 7, home roll motor 8, master
Mouth 10 is unloaded under roller reductor 9, material storing box, sealed rubber plate 13 on small hopper 11, pulp shooting machine upper press cover 12, pulp shooting machine, height is vibrated
Abrasion-resistant ceramic lining plate 15, pulp shooting machine rotation material chamber rotor block 16, rotor block outer circumference surface gear ring 21, pulp shooting machine lower sealed rubber plate
13rd, support end cage 14, speed reducer output shaft gear 22, reductor 20, motor 19, swirler 18, pulp shooting machine under pulp shooting machine
Lower end cage 17, gases at high pressure distributor 23, control gate valve 24, vortex are from mixed spray gun 25, vortex spray gun from mixed helical blade
26th, the outer water storage ring 30 of vortex spray gun, vortex spray gun inwall water jet nozzle 27, frame chassis 28, jack 29, driver's cabin 31, dynamic
Power walking mechanism 32 is constituted, and rear hopper 1 is arranged in the frame chassis 28 of vehicle-mounted pulp shooting machine rear end lower section, the fortune of shirt rim conveyer belt 3
Row mode is S-shaped running orbit, and the whole operation power of shirt rim conveyer belt 3 transmission is oriented to by conveyer belt driven voller 5, conveyer belt
The power source of shirt rim conveyer belt 3 that tensioning wheel 6, conveyer belt drive roll 7, home roll motor 8, home roll reductor 9 are constituted, conveyer belt is driven
Roller 5 is arranged on the lower section of rear hopper 1, and conveyer belt drive roll 7 is arranged on the upper oral part of material storing box 4, the middle part of conveyer belt 3 difference in shirt rim
It is provided with conveyer belt and is oriented to tensioning wheel 6, the angle on demand of shirt rim conveyer belt 3 is run in serpentine route, conveyer belt drive roll
7 shaft end is connected with the output shaft of home roll reductor 9, and home roll motor 8 is connected with home roll reductor 9, and material storing box 4 is arranged on defeated
The lower end with drive roll 7 is sent, mouth 10 is unloaded in the case where the lower end of material storing box 4 is provided with material storing box, mouth 10 is unloaded under material storing box with pulp shooting machine
Small hopper 11 is vibrated to be connected;Corresponding surface in pulp shooting machine rotation material chamber rotor block 16 upper surface is provided with pulp shooting machine upper press cover
12, raw material is respectively arranged with pulp shooting machine upper press cover 12 and enters hole, feeding heavy pressure gas chamber and residual air relief hole, sealed on pulp shooting machine
Rubber slab 13 is directly fixed in the corresponding surface of pulp shooting machine upper press cover 12, is provided with pulp shooting machine lower sealed rubber plate 13 and pulp shooting machine
The raw material that the correspondence of upper press cover 12 is communicated enters hole, and sealed rubber plate 13 sets with pulp shooting machine rotation material chamber rotor block 16 surface on pulp shooting machine
High abrasion ceramic lining plate 15, combines closely and is formed certain pressure, and another side and the pulp shooting machine of high abrasion ceramic lining plate 15 rotate
Expect that the material chamber sealing shroud of chamber rotor block 16 is brought into close contact and forms certain pressure, pulp shooting machine rotation material chamber rotor block 16 is installed on spray
Between the upper and lower sealed rubber plate 13 of pulp grinder, pulp shooting machine lower sealed rubber plate 13 is installed on pulp shooting machine lower end cage 17, pulp shooting machine
Lower end cage 17 has the relief hole of an intercommunication with pulp shooting machine lower sealed rubber plate, in the cylindrical of pulp shooting machine rotation material chamber rotor block 16
Rotor block outer circumference surface gear ring 21 is set in perimeter surface, rotor block outer circumference surface gear ring 21 directly with speed reducer output shaft gear 22
Engagement, drives pulp shooting machine to rotate the outer of material chamber rotor block 16 by the power direct effect for coming from motor 19 and reductor 20
Periphery;Pulp shooting machine lower end is provided with swirler 18, and the interface of gases at high pressure is by gases at high pressure point needed for pulp shooting machine is accessed
Orchestration 23 is evenly distributed to be needed to use air pipe interface, in gases at high pressure distributor and each with being provided with control gate valve between air pipe
24, vortex is connected one feeding path of formation with swirler 18 from the charging of mixed spray gun 25 by conveying rubber tube.Vortex is certainly mixed
The inwall of spray gun 25 is provided with vortex spray gun from mixed helical blade 26 and vortex spray gun inwall water jet nozzle 27;Complete set of equipments is installed
On frame chassis 28, the height of an adjustment shirt rim conveyer belt is installed between frame chassis 28 and shirt rim conveyer belt support frame
Jack 29, frame chassis 28 and driver's cabin 31 and power walking mechanism 32 are combined as an entirety.
Rear hopper 1 is directly installed on vehicle-mounted pulp shooting machine rear end lower section, after facilitating dumper directly can be dumped into raw material
In hopper 1, then by rear hopper discharge port 2 will struggle against in raw material unload and fall on shirt rim conveyer belt 3.Shirt rim conveyer belt 3 is in one
Constant inclination rake angle is installed, and the operational mode of shirt rim conveyer belt 3 is S-shaped running orbit, will fall the original on the surface of shirt rim conveyer belt 3
Directly lifting, to height is needed, is dumped and entered into 4 in material storing box material, has sufficiently uninterrupted raw material storage to supply during safeguard work
Should, ensure construction production efficiency.The operation power transmission of whole shirt rim conveyer belt 3 is to be oriented to open by conveyer belt driven voller 5, conveyer belt
The power source of shirt rim conveyer belt 3 that bearing up pulley 6, conveyer belt drive roll 7, home roll motor 8, home roll reductor 9 are constituted.Conveyer belt driven voller
5 are arranged on the lower section of rear hopper 1, and conveyer belt drive roll 7 is arranged on the upper oral part of material storing box 4, so can be by the raw material of rear hopper 1
Directly lifting is transported in material storing box 4, and in shirt rim, the middle part of conveyer belt 3 is respectively arranged with conveyer belt and is oriented to tensioning wheel 6, and shirt rim is defeated
Send and run in serpentine route with 3 angle on demand, so not only can be by raw material lifting to certain altitude, but also can be with
Reduce integral device volume, it is ensured that equipment overall compactness.The power resources of shirt rim conveyer belt 3 are in conveyer belt drive roll 7, home roll
Motor 8, home roll reductor 9, a shaft end of conveyer belt drive roll 7 are connected with the output shaft of home roll reductor 9, home roll motor 8 with
Home roll reductor 9 is directly connected to provide the power source of shirt rim conveyer belt 3.Material storing box 4 is arranged on the lower end of drive roll 7, by shirt rim
Conveyer belt 3 lifts the raw material being sent to and falls directly into material storing box 4 in case stand-by storage, material storing box is provided with the lower end of material storing box 4
Under unload mouth 10, mouth 10 is unloaded under material storing box and is directly connected with the small hopper 11 of the vibration of pulp shooting machine, by the raw material in material storing box 4
Fall directly into the small hopper 11 of vibration of pulp shooting machine, realize that raw material is uninterrupted to the pulp shooting machine rotation material feed of chamber rotor block 16.
Corresponding surface in pulp shooting machine rotation material chamber rotor block 16 upper surface is provided with pulp shooting machine upper press cover 12, divides on pulp shooting machine upper press cover 12
Raw material is not provided with and enters hole, feeding heavy pressure gas chamber and residual air relief hole, realize that smoothly feed, high pressure are blowed, expect chamber in work
The discouraged circulation working condition of interior residual air decompression.Feeding heavy pressure gas chamber is mainly the original in pulp shooting machine rotation material chamber rotor block
Material gases at high pressure are blown into conveying rubber tube and for raw material smooth delivery of power to vortex to mix spray from water and raw material in mixed spray gun 25
Penetrate, effectively to reduce dust pollution.Sealed rubber plate 13 is directly fixed in the corresponding surface of pulp shooting machine upper press cover 12 on pulp shooting machine, spray
The raw material for communicating corresponding with upper press cover 12 is provided with pulp grinder lower sealed rubber plate 13 and enters hole, raw material enters hole and directly falls into raw material
To in pulp shooting machine rotation material chamber rotor block 16 material chamber.Now pulp shooting machine rotation material chamber rotor block rotation 180 degree and feeding high pressure gas
Body passage correspondence is communicated, so material lumen pore once contacts gases at high pressure passage, you can ensure raw material being blown into by gases at high pressure
Smoothly raw material can be directly blown into swirler.When the raw material in material chamber is seen off as the same of empty material chamber with by gases at high pressure
When, the residual air of the certain pressure that is still stored with material chamber, so about 90 degree of operation before material chamber is continued, material chamber is let out by residual air
The residual air discharge in chamber will be directly expected during pressure hole.Sealed rubber plate 13 expects chamber rotor block with pulp shooting machine rotation on pulp shooting machine during work
The high abrasion ceramic lining plate 15 on 16 surfaces is combined closely and forms certain pressure, another side and the whitewashing of high abrasion ceramic lining plate 15
The material chamber sealing shroud of machine rotation material chamber rotor block 16 is brought into close contact and forms certain pressure, it is ensured that gases at high pressure and original in operation
Material will not produce the Fast Wearing for leaking and causing between pulp shooting machine sealed rubber plate 13.Pulp shooting machine rotation material chamber rotor block 16 is installed
Between the upper and lower sealed rubber plate 13 of pulp shooting machine, pulp shooting machine lower sealed rubber plate 13 is installed on pulp shooting machine lower end cage 17, spray
Pulp grinder lower end cage 17 has the relief hole of an intercommunication, relief hole and material chamber and gases at high pressure cavity with pulp shooting machine lower sealed rubber plate
Communicate, so successfully can be blown into the raw material in pulp shooting machine rotation material chamber rotor block 16 in swirler by gases at high pressure
18.The power source of pulp shooting machine rotation material chamber rotor block 16 is directly passed to pulp shooting machine rotation material by motor 19 and reductor 20
On the rotor block outer circumference surface gear ring 21 of the external peripheral surface of chamber rotor block 16, in the excircle of pulp shooting machine rotation material chamber rotor block 16
A rotor block outer circumference surface gear ring 21 is provided with surface, the rotor block outer circumference surface gear ring 21 directly with speed reducer output shaft tooth
Wheel 22 is engaged, and drives pulp shooting machine to rotate material chamber rotor block 16 by the power direct effect for coming from motor 19 and reductor 20
Outer circumference surface, hold that vehicle steering rotation is the same as people, so with the active force of very little can steering wheel rotation reach
Laborsaving such a purpose, so rotated than pulp shooting machine with the outer circumference surface that direct drive pulp shooting machine rotates material chamber rotor block 16 expecting
Chamber rotor block central shaft drives saving energy consumption more obvious, on year-on-year basis can be with saving energy consumption 2/3rds.Pulp shooting machine lower end is provided with
Swirler 18, the swirler 18 be pulp shooting machine rotation material chamber rotor block 16 in raw material blow off to after the cavity of swirler by
Gases at high pressure produce rotation in swirler 18, and rotation is blowed at a high speed in conveying rubber tube to force raw material, you can reduce raw material
Transport resistance in conveying rubber tube.The interface of gases at high pressure is equal by gases at high pressure distributor 23 needed for pulp shooting machine is accessed
Even distributing to needs to use air pipe interface, and each is harmonious with air pipe gas pressure to ensure it.Gases at high pressure distributor 23 with
Working environment is respectively controlled with control gate valve 24 is provided between air pipe needs gas consumption, it is ensured that use gas harmony in work
With economize on gas purpose.The another of conveying rubber tube is terminated with water material vortex from mixed spray gun 25, and vortex sets from the mixed inwall of spray gun 25
It is equipped with vortex spray gun from helical blade 26 is mixed, it is that gases at high pressure are sent to vortex certainly from mixed helical blade 26 that the vortex spray gun is interior
In the vortex spray gun that raw material in mixed spray gun 25 is set with vortex spray gun 25 inwall impact shape is produced from the mixed inclined-plane of helical blade 26
The spinning in vortex spray chamber into raw material and water, what raw material was ejected in rotary course with vortex spray gun inwall water jet nozzle 27
Water smoke can effectively be mixed, and adjust the quantity delivered of water in good time as desired by the gate valve on vortex spray gun in mixing.
Complete set of equipments is installed on frame chassis 28, realizes the mobility of the integrated and whole machine of vehicle-mounted pulp shooting machine.Frame chassis
The jack 29 of the height of one adjustment shirt rim conveyer belt is installed, when pulp shooting machine works between 28 and shirt rim conveyer belt support frame
Rear hopper and shirt rim conveyer belt are integrally then put into ground, facilitate dumper directly to dump in rear hopper raw material.If desired
Vehicle is moved at the construction field (site), then the rocking arm of hand-operated jack 29 makes jack 29 rear hopper and the integral jacking of shirt rim conveyer belt 3
To height certain from the ground, it is ensured that vehicle-mounted pulp shooting machine does not rub extension damage equipment when position is moved with ground.Vehicle frame bottom
Disk 28 is combined as an entirety with driver's cabin 31 and power walking mechanism 32, and the position of the convenient equipment in way of constructing is moved and provided
Service.