CN103740879A - Semi-closed high-pressure water cooling system for distributing device - Google Patents

Semi-closed high-pressure water cooling system for distributing device Download PDF

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CN103740879A
CN103740879A CN201410027546.6A CN201410027546A CN103740879A CN 103740879 A CN103740879 A CN 103740879A CN 201410027546 A CN201410027546 A CN 201410027546A CN 103740879 A CN103740879 A CN 103740879A
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water
rotating cylinder
cooling
water tank
tilting motor
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CN103740879B (en
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夏志煌
朱志
刘斌奇
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Wisdri Engineering and Research Incorporation Ltd
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Abstract

本发明涉及一种用于布料器的半闭式高压水冷系统,布料器包括壳体(2)和倾动电机(14),倾动电机(14)固定在旋转圆筒(16)上,水冷系统包括上水槽(1)、进水管(4)、三通(5)、金属波纹管(6)、旋转圆筒冷却水道(7)、密闭水箱(8)、潜水泵(9)、下水槽(11)和出水管(12),金属波纹管(6)中的冷却水进入倾动电机(14),对倾动电机(14)进行冷却;旋转圆筒冷却水道(7)中的冷却水进入旋转圆筒(16),对旋转圆筒(16)进行冷却;下水槽(11)与出水管(12)连接。本发明中的冷却水经过加压处理,并且冷却水是流动的,热传导和热对流明显,提升了整个布料器的冷却效果,并且用水量减小。

The invention relates to a semi-closed high-pressure water cooling system for a distributor. The distributor includes a housing (2) and a tilting motor (14). The tilting motor (14) is fixed on a rotating cylinder (16). The water cooling system includes Upper water tank (1), water inlet pipe (4), tee (5), metal bellows (6), rotating cylinder cooling channel (7), airtight water tank (8), submersible pump (9), lower water tank (11 ) and outlet pipe (12), the cooling water in the metal bellows (6) enters the tilting motor (14) to cool the tilting motor (14); the cooling water in the rotating cylinder cooling channel (7) enters the rotating cylinder (16), cooling the rotating cylinder (16); the lower water tank (11) is connected with the outlet pipe (12). The cooling water in the invention is pressurized, and the cooling water is flowing, and the heat conduction and heat convection are obvious, the cooling effect of the whole distributor is improved, and the water consumption is reduced.

Description

一种用于布料器的半闭式高压水冷系统A semi-closed high-pressure water-cooling system for a distributor

技术领域technical field

本发明涉及高炉炉顶设备,更具体地说,涉及一种用于布料器的半闭式高压水冷系统。The invention relates to blast furnace top equipment, more specifically, to a semi-closed high-pressure water cooling system for a distributor.

背景技术Background technique

布料器是炼铁高炉炉顶的关键设备,由于它与高炉煤气直接接触,因此其水冷系统尤为重要,直接关系到布料器的使用效果和寿命。专利号为CN202786285U及CN202786283U的两个专利提出了一种基于滑触线的布料器,该类型布料器将倾动电机固定于旋转筒体上,溜槽的旋转与倾动完全独立,简化布料器齿轮箱的内部结构,结构简单,控制也更为方便。但由于该类型布料器的倾动电机放置于布料器壳体内部,因此对布料器的水冷系统提出了更高的要求,现有的冷却系统废水量大,冷却效果差。Distributor is the key equipment on the roof of ironmaking blast furnace. Because it is in direct contact with blast furnace gas, its water cooling system is particularly important, which is directly related to the use effect and life of the distributor. Two patents, CN202786285U and CN202786283U, propose a distributor based on trolley wires. This type of distributor fixes the tilting motor on the rotating cylinder, and the rotation and tilting of the chute are completely independent, which simplifies the installation of the gearbox of the distributor. The internal structure is simple and the control is more convenient. However, because the tilting motor of this type of distributor is placed inside the housing of the distributor, higher requirements are put forward for the water cooling system of the distributor. The existing cooling system has a large amount of waste water and poor cooling effect.

发明内容Contents of the invention

本发明要解决的技术问题在于,提供一种冷却效果好、节约冷却水的用于布料器的半闭式高压水冷系统。The technical problem to be solved by the present invention is to provide a semi-closed high-pressure water cooling system for a distributor with good cooling effect and saving cooling water.

本发明解决其技术问题所采用的技术方案是:构造一种用于布料器的半闭式高压水冷系统,布料器包括壳体、设置在壳体内部的旋转圆筒和倾动电机,倾动电机固定在所述旋转圆筒上,水冷系统包括上水槽、潜水泵、密闭水箱、进水管、金属波纹管、三通、旋转圆筒冷却水道、下水槽和出水管,所述上水槽设置在所述旋转圆筒上部,所述密闭水箱固定于旋转圆筒的底板上,所述潜水泵置于密闭水箱内部,所述旋转圆筒冷却水道位于所述旋转圆筒下部,所述进水管连接所述上水槽和所述密闭水箱的进水口,所述潜水泵从密闭水箱中取水,其出水口设有三通,分别与所述旋转圆筒冷却水道和金属波纹管连接,所述下水槽位于所述壳体下部;所述金属波纹管中的冷却水通过倾动电机进水口进入倾动电机,对倾动电机进行冷却,然后流入下水槽内;所述旋转圆筒冷却水道中的冷却水进入所述旋转圆筒,对旋转圆筒进行冷却,然后流入下水槽内;所述下水槽与出水管连接。The technical solution adopted by the present invention to solve the technical problem is to construct a semi-closed high-pressure water cooling system for the distributor. The distributor includes a shell, a rotating cylinder and a tilting motor arranged inside the shell. On the rotating cylinder, the water cooling system includes an upper water tank, a submersible pump, a closed water tank, a water inlet pipe, a metal bellows, a tee, a rotating cylinder cooling channel, a lower water tank and an outlet pipe. The upper part of the rotating cylinder, the closed water tank is fixed on the bottom plate of the rotating cylinder, the submersible pump is placed inside the closed water tank, the cooling channel of the rotating cylinder is located at the lower part of the rotating cylinder, and the water inlet pipe is connected to the The upper water tank and the water inlet of the airtight water tank, the submersible pump takes water from the airtight water tank, and its water outlet is provided with a tee, which is respectively connected with the cooling water channel of the rotating cylinder and the metal bellows, and the lower water tank is located in the The lower part of the housing; the cooling water in the metal bellows enters the tilting motor through the water inlet of the tilting motor, cools the tilting motor, and then flows into the sink; the cooling water in the cooling water channel of the rotating cylinder enters the rotating cylinder The cylinder cools the rotating cylinder, and then flows into the lower water tank; the lower water tank is connected with the outlet pipe.

上述方案中,所述潜水泵通过设置在所述壳体内的滑触线供电。In the above solution, the submersible pump is powered through the trolley line arranged in the casing.

上述方案中,所述下水槽内设有水位检测装置。In the above solution, a water level detection device is provided in the sink.

上述方案中,所述壳体上设有温度检测装置。In the above solution, the housing is provided with a temperature detection device.

实施本发明的用于布料器的半闭式高压水冷系统,具有以下有益效果:Implementing the semi-closed high-pressure water cooling system for the distributor of the present invention has the following beneficial effects:

潜水泵对冷却水加压后分别通入金属波纹管和旋转圆筒冷却水道对倾动电机和旋转圆筒进行加压冷却,冷却水流入下水槽中后通过出水管排出。本发明中的冷却水经过加压处理,并且冷却水是流动的,热传导和热对流明显,提升了整个布料器的冷却效果,并且用水量减小。After the submersible pump pressurizes the cooling water, it passes into the metal bellows and the rotating cylinder cooling channel respectively to pressurize and cool the tilting motor and the rotating cylinder. The cooling water flows into the sink and is discharged through the outlet pipe. The cooling water in the invention is pressurized, and the cooling water is flowing, and the heat conduction and heat convection are obvious, the cooling effect of the whole distributor is improved, and the water consumption is reduced.

附图说明Description of drawings

下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:

图1是本发明用于布料器的半闭式高压水冷系统的结构示意图。Fig. 1 is a schematic structural view of a semi-closed high-pressure water cooling system for a distributor according to the present invention.

具体实施方式Detailed ways

为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described in detail with reference to the accompanying drawings.

图1所示为本发明用于布料器的半闭式高压水冷系统。布料器包括壳体2、设置在壳体2内部的旋转圆筒16和倾动电机14,倾动电机14固定在旋转圆筒16上。水冷系统包括上水槽1、进水管4、三通5、金属波纹管6、旋转圆筒冷却水道7、密闭水箱8、潜水泵9、下水槽11和出水管12。Fig. 1 shows that the present invention is used for the semi-closed high-pressure water-cooling system of distributor. The distributor includes a housing 2 , a rotating cylinder 16 arranged inside the housing 2 and a tilting motor 14 , and the tilting motor 14 is fixed on the rotating cylinder 16 . The water cooling system includes an upper water tank 1, a water inlet pipe 4, a tee 5, a metal bellows 6, a rotating cylinder cooling channel 7, a closed water tank 8, a submersible pump 9, a lower water tank 11 and an outlet pipe 12.

上水槽1设置在旋转圆筒16上部,旋转圆筒冷却水道7位于旋转圆筒16下部,上水槽1和旋转圆筒冷却水道7被隔离开。进水管4连接上水槽1和密闭水箱8的进水口,潜水泵9至于密闭水箱8内,潜水泵9的出口设有三通5,两个出水口分别与金属波纹管6和旋转圆筒冷却水道7连接,下水槽11位于壳体2下部。金属波纹管5的另一端连接倾动电机进水口15。金属波纹管6中的冷却水进入倾动电机14,对倾动电机14进行冷却,然后流入下水槽11内。旋转圆筒冷却水道7中的冷却水进入旋转圆筒16,对旋转圆筒16进行冷却,然后流入下水槽11内。下水槽11与出水管12连接,通过出水管12将水排出。The upper water tank 1 is arranged on the upper part of the rotating cylinder 16, and the rotating cylinder cooling water channel 7 is located at the lower part of the rotating cylinder 16, and the upper water tank 1 and the rotating cylinder cooling water channel 7 are isolated. The water inlet pipe 4 is connected to the water inlet of the upper water tank 1 and the airtight water tank 8. The submersible pump 9 is placed in the airtight water tank 8. The outlet of the submersible pump 9 is provided with a tee 5, and the two water outlets are respectively connected with the metal bellows 6 and the cooling water channel of the rotating cylinder. 7 is connected, and the sink 11 is located at the bottom of the housing 2. The other end of the metal bellows 5 is connected to the water inlet 15 of the tilting motor. The cooling water in the metal bellows 6 enters the tilting motor 14 to cool the tilting motor 14 and then flows into the sink 11 . The cooling water in the rotating cylinder cooling channel 7 enters the rotating cylinder 16 to cool the rotating cylinder 16 and then flows into the sink 11 . The lower water tank 11 is connected with the water outlet pipe 12, and the water is discharged through the water outlet pipe 12.

潜水泵9对冷却水加压后分别通入金属波纹管6和旋转圆筒冷却水道7对倾动电机14和旋转圆筒16进行加压冷却,冷却水流入下水槽11中后通过出水管12排出。本发明中的冷却水经过加压处理,并且冷却水是流动的,热传导和热对流明显,提升了整个布料器的冷却效果,并且用水量减小。上水槽1和旋转圆筒冷却水道7层环形布置在旋转圆筒16的外侧,接触面积大,冷却效果好。The submersible pump 9 pressurizes the cooling water and passes it into the metal bellows 6 and the rotating cylinder cooling channel 7 respectively to pressurize and cool the tilting motor 14 and the rotating cylinder 16, and the cooling water flows into the sink 11 and is discharged through the outlet pipe 12 . The cooling water in the invention is pressurized, and the cooling water is flowing, and the heat conduction and heat convection are obvious, the cooling effect of the whole distributor is improved, and the water consumption is reduced. The upper water tank 1 and the 7-layer cooling channel of the rotating cylinder are circularly arranged on the outside of the rotating cylinder 16, with large contact area and good cooling effect.

进一步的,潜水泵9通过设置在壳体2内的滑触线3供电,滑触线3也为倾动电机14供电。Further, the submersible pump 9 supplies power through the trolley line 3 arranged in the housing 2 , and the trolley line 3 also supplies power to the tilting motor 14 .

进一步的,下水槽11内设有水位检测装置13,用于检测下水槽11的水位,当潜水泵9的冷却水量增大的,下水槽11的水位必然升高,通过加大出水管12的抽水强度来加大排水。壳体2上设有温度检测装置10,用于检测壳体2内部的温度,当温度升高时,通过调节潜水泵9的压力来加大冷却强度,同时加大上水槽1中的进水量。水位检测装置13、温度检测装置10和潜水泵9可以与控制器连接,根据检测的数据实现进水量、水压和排水量的自动控制。Further, a water level detection device 13 is provided in the lower water tank 11 for detecting the water level of the lower water tank 11. When the cooling water of the submersible pump 9 increases, the water level of the lower water tank 11 will inevitably rise. Pumping intensity to increase drainage. The housing 2 is provided with a temperature detection device 10 for detecting the temperature inside the housing 2. When the temperature rises, the cooling intensity is increased by adjusting the pressure of the submersible pump 9, and at the same time, the water intake in the upper tank 1 is increased. . The water level detection device 13, the temperature detection device 10 and the submersible pump 9 can be connected with the controller, and the automatic control of the water intake, water pressure and discharge can be realized according to the detected data.

上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。Embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, and the above-mentioned specific implementations are only illustrative, rather than restrictive, and those of ordinary skill in the art will Under the enlightenment of the present invention, many forms can also be made without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection of the present invention.

Claims (4)

1.一种用于布料器的半闭式高压水冷系统,布料器包括壳体(2)、设置在壳体(2)内部的旋转圆筒(16)和倾动电机(14),倾动电机(14)固定在所述旋转圆筒(16)上,其特征在于,水冷系统包括上水槽(1)、进水管(4)、三通(5)、金属波纹管(6)、旋转圆筒冷却水道(7)、密闭水箱(8)、潜水泵(9)、下水槽(11)和出水管(12),所述上水槽(1)设置在所述旋转圆筒(16)上部,所述密闭水箱(8)固定于旋转圆筒(16)的底板上,所述潜水泵(9)置于密闭水箱(8)内部,所述旋转圆筒冷却水道(7)位于所述旋转圆筒(16)下部,所述进水管(4)连接所述上水槽(1)和所述密闭水箱(8)的进水口,所述潜水泵(9)从密闭水箱(8)中取水,其出水口设有三通(5),分别与所述旋转圆筒冷却水道(7)和金属波纹管(6)连接,所述下水槽(11)位于所述壳体(2)下部;所述金属波纹管(6)中的冷却水通过倾动电机进水口(15)进入倾动电机(14),对倾动电机(14)进行冷却,然后流入下水槽(11)内;所述旋转圆筒冷却水道(7)中的冷却水进入所述旋转圆筒(16),对旋转圆筒(16)进行冷却,然后流入下水槽(11)内;所述下水槽(11)与出水管(12)连接。1. A semi-closed high-pressure water cooling system for a distributor, the distributor includes a housing (2), a rotating cylinder (16) arranged inside the housing (2), and a tilting motor (14), the tilting motor ( 14) Fixed on the rotating cylinder (16), characterized in that the water cooling system includes an upper water tank (1), water inlet pipe (4), tee (5), metal bellows (6), rotating cylinder cooling waterway (7), closed water tank (8), submersible pump (9), lower tank (11) and outlet pipe (12), the upper tank (1) is set on the upper part of the rotating cylinder (16), the The airtight water tank (8) is fixed on the bottom plate of the rotating cylinder (16), the submersible pump (9) is placed inside the airtight water tank (8), and the cooling channel (7) of the rotating cylinder is located in the rotating cylinder ( 16) The lower part, the water inlet pipe (4) connects the upper water tank (1) and the water inlet of the closed water tank (8), the submersible pump (9) takes water from the closed water tank (8), and its water outlet A tee (5) is provided to connect with the rotating cylinder cooling channel (7) and the metal bellows (6) respectively, the lower water tank (11) is located at the lower part of the housing (2); the metal bellows The cooling water in (6) enters the tilting motor (14) through the tilting motor water inlet (15), cools the tilting motor (14), and then flows into the lower water tank (11); the rotating cylinder cooling water channel (7) The cooling water in the water enters the rotating cylinder (16), cools the rotating cylinder (16), and then flows into the lower water tank (11); the lower water tank (11) is connected with the outlet pipe (12). 2.根据权利要求1所述的用于布料器的半闭式高压水冷系统,其特征在于,所述潜水泵(9)通过设置在所述壳体(2)内的滑触线(3)供电。2. The semi-closed high-pressure water cooling system for the distributor according to claim 1, characterized in that the submersible pump (9) passes through the trolley line (3) arranged in the housing (2) powered by. 3.根据权利要求1所述的用于布料器的半闭式高压水冷系统,其特征在于,所述下水槽(11)内设有水位检测装置(13)。3. The semi-closed high-pressure water cooling system for the distributor according to claim 1, characterized in that a water level detection device (13) is provided in the lower water tank (11). 4.根据权利要求1所述的用于布料器的半闭式高压水冷系统,其特征在于,所述壳体(2)上设有温度检测装置(10)。4. The semi-closed high-pressure water-cooling system for the distributor according to claim 1, characterized in that, the housing (2) is provided with a temperature detection device (10).
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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN104004871A (en) * 2014-05-30 2014-08-27 中冶南方工程技术有限公司 Closed water-cooling and nitrogen-sealing device for distributors
CN105506207A (en) * 2016-02-16 2016-04-20 中冶南方工程技术有限公司 Closed water-cooling system for distributing device
CN105506206A (en) * 2015-12-15 2016-04-20 中冶南方工程技术有限公司 Semi-closed reversible water cooling device of distributing device
CN112695146A (en) * 2020-12-24 2021-04-23 中钢集团西安重机有限公司 Cooling device and cooling method for tilting shaft

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