CN103740407A - Alkali cleaning-extraction-washing-hydrogenation combined process for producing low-sulfur-content gasoline - Google Patents
Alkali cleaning-extraction-washing-hydrogenation combined process for producing low-sulfur-content gasoline Download PDFInfo
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Abstract
一种生产低硫汽油的方法,将汽油原料切割为轻、重馏分;轻馏分经碱精制脱硫醇后进萃取塔,萃取脱噻吩、硫醚、二硫化物类硫化物,得到碱洗-萃取轻汽油馏分和萃取相;其中,碱洗-萃取轻汽油馏分经洗涤后得碱洗-萃取-洗涤轻汽油馏分,从萃取相中回收的含硫轻汽油馏分与重汽油馏分混合后进行选择性加氢脱硫,得到加氢重汽油馏分,将碱洗-萃取-洗涤轻汽油馏分与加氢重汽油馏分混合得到汽油产品。该方法能生产硫含量低于50ug/g、硫含量满足国Ⅳ标准的汽油,也能生产硫含量低于10ug/g、硫含量满足国Ⅴ标准的汽油。
A method for producing low-sulfur gasoline. The raw material of gasoline is cut into light and heavy fractions; the light fractions are refined and demercapted by alkali and then enter the extraction tower to extract and remove thiophenes, sulfides, and disulfide-like sulfides to obtain alkali-washed-extracted light fractions. Gasoline fraction and extraction phase; among them, the alkali washing-extraction light gasoline fraction is washed to obtain the alkali washing-extraction-washing light gasoline fraction, and the sulfur-containing light gasoline fraction recovered from the extraction phase is mixed with the heavy gasoline fraction for selective addition. Hydrogen desulfurization, to obtain hydrogenated heavy gasoline fractions, and mix alkali washing-extraction-washing light gasoline fractions with hydrogenated heavy gasoline fractions to obtain gasoline products. The method can produce gasoline with a sulfur content lower than 50 ug/g and meeting the National IV standard, and can also produce gasoline with a sulfur content lower than 10 ug/g and meeting the National V standard.
Description
技术领域technical field
本发明涉及一种降低汽油硫含量的方法,特别涉及一种降低催化裂化汽油硫含量,生产超低硫汽油的方法。The invention relates to a method for reducing the sulfur content of gasoline, in particular to a method for reducing the sulfur content of catalytic cracking gasoline and producing ultra-low sulfur gasoline.
背景技术Background technique
随着人类环保意识的增强,汽车尾气中有害物质对大气环境的污染越来越引起人们的重视,世界各国对发动机燃料的组成提出了日趋严格的要求,尤其是硫含量。欧盟于2005年开始实施欧IV汽车尾气排放标准,要求汽油硫含量小于50ug/g,于2009年9月1日开始实施欧V排放标准,要求汽油硫含量小于10ug/g,还计划在2014年左右实行更为严格的欧VI标准;中国于2009年底实施国III汽油标准(GB17930-2006),要求硫含量不大于150ug/g;计划于2014年1月1日起全面执行国四汽油标准,要求硫含量不大于50ug/g;2018年1月1日起全面执行国五汽油标准,要求硫含量不大于10ug/g。汽油质量标准的不断升级,使炼油企业的汽油生产技术面临着越来越严峻的挑战。With the enhancement of human environmental protection awareness, people pay more and more attention to the pollution of atmospheric environment caused by harmful substances in automobile exhaust. Countries all over the world have put forward increasingly strict requirements on the composition of engine fuel, especially the sulfur content. The European Union began to implement the Euro IV vehicle exhaust emission standard in 2005, requiring the sulfur content of gasoline to be less than 50ug/g. On September 1, 2009, the European Union began to implement the Euro V emission standard, requiring the sulfur content of gasoline to be less than 10ug/g. It is also planned to be implemented in 2014 The more stringent Euro VI standard is implemented; China implemented the National III gasoline standard (GB17930-2006) at the end of 2009, requiring the sulfur content not to exceed 150ug/g; it is planned to fully implement the National IV gasoline standard from January 1, 2014. The sulfur content is required to be no more than 50ug/g; the National V gasoline standard will be fully implemented from January 1, 2018, and the sulfur content is required to be no more than 10ug/g. The continuous upgrading of gasoline quality standards has made the gasoline production technology of refineries face more and more severe challenges.
目前国内成品汽油中90%以上的硫来自催化裂化(FCC)汽油,因此催化裂化汽油硫含量的降低是降低成品汽油硫含量的关键所在。At present, more than 90% of the sulfur in domestic finished gasoline comes from catalytic cracking (FCC) gasoline, so reducing the sulfur content of FCC gasoline is the key to reducing the sulfur content of finished gasoline.
降低催化裂化汽油的硫含量通常可采用催化裂化原料加氢预处理(前加氢)、催化裂化汽油加氢脱硫(后加氢)两种方式。其中,催化裂化原料预处理可以大幅降低催化裂化汽油的硫含量,但需要在温度和压力都很苛刻的条件下操作,同时因为装置处理量大,导致氢耗也比较大,这些都将提高装置的投资或运行成本。尽管如此,由于世界原油的重质化,越来越多的催化裂化装置开始处理含有常、减压渣油等的劣质原料,因此催化裂化原料加氢装置量也在逐年增加。同时,随着催化裂化技术的革新,催化裂化脱硫助剂的逐渐应用,我国部分企业的催化裂化汽油硫含量可以达到500ug/g以下,甚至是150ug/g以下。但如果要进一步降低催化裂化汽油的硫含量,使之小于50ug/g(满足欧IV排放标准对汽油硫含量的限制),甚至小于10ug/g(满足欧V排放标准对汽油硫含量的限制),则必须大幅度提高催化裂化原料加氢装置的操作苛刻度,经济上很不合算。There are usually two ways to reduce the sulfur content of FCC gasoline: FCC feedstock hydrotreating (pre-hydrogenation) and FCC gasoline hydrodesulfurization (post-hydrogenation). Among them, the pretreatment of catalytic cracking raw materials can greatly reduce the sulfur content of catalytic cracking gasoline, but it needs to be operated under very harsh conditions of temperature and pressure. At the same time, because of the large processing capacity of the device, the hydrogen consumption is also relatively large, all of which will increase the capacity of the device. investment or operating costs. However, due to the heavy crude oil in the world, more and more catalytic cracking units have begun to process inferior raw materials containing atmospheric and vacuum residues, so the number of hydrogenation units for catalytic cracking raw materials is also increasing year by year. At the same time, with the innovation of catalytic cracking technology and the gradual application of catalytic cracking desulfurization additives, the sulfur content of catalytic cracking gasoline of some enterprises in my country can reach below 500ug/g, or even below 150ug/g. But if you want to further reduce the sulfur content of FCC gasoline, make it less than 50ug/g (meet the Euro IV emission standard on gasoline sulfur content limit), or even less than 10ug/g (meet the Euro V emission standard on gasoline sulfur content limit) , then the operating severity of the catalytic cracking raw material hydrogenation unit must be greatly increased, which is very economically uneconomical.
相比前加氢而言,催化裂化汽油加氢脱硫在装置投资、生产成本和氢耗方面均低于催化裂化原料加氢预处理,且其不同的脱硫深度可以满足不同规格硫含量的要求。但是如果采用传统的加氢精制方法会使催化裂化汽油中具有高辛烷值的烯烃组分大量饱和而使辛烷值损失很大。因此,开发一种投资低、辛烷值损失小的低硫汽油生产技术迫在眉睫。Compared with pre-hydrogenation, FCC gasoline hydrodesulfurization is lower than FCC raw material hydrogenation pretreatment in terms of equipment investment, production cost and hydrogen consumption, and its different desulfurization depths can meet the requirements of different specifications of sulfur content. However, if the traditional hydrofinishing method is used, the olefin components with high octane number in catalytic cracking gasoline will be largely saturated and the octane number will be greatly lost. Therefore, it is imminent to develop a low-sulfur gasoline production technology with low investment and low octane loss.
催化裂化汽油轻馏分中烯烃含量高,重馏分中烯烃含量较低,所以可以采用馏分切割的方法,将催化裂化汽油切割成轻馏分与重馏分;重馏分采取传统的加氢脱硫技术,轻馏分采用非加氢脱硫技术。文献表明催化裂化汽油中硫化物主要分为硫醇类、硫醚类、噻吩类3大类:噻吩类含量最高,占硫化物的70%左右;其次是硫醇类,占硫化物16%~20%左右;硫醚类含量较其他两类相对较少。汽油中的噻吩类硫化物中甲基噻吩含量较高,占40%左右,其次是噻吩占15%左右。从硫化物的沸点可知:汽油轻组分中硫醇类主要集中在80℃以下,而噻吩存在于80℃~90℃的馏分中,在100℃~120℃范围内,硫含量最高,占总硫含量的20%左右,应该大部分是甲基噻吩及少量四氢噻吩等。采用非加氢脱硫技术脱汽油轻馏分中的硫化物时,轻、重馏分的切割点越高,重馏分中烯烃含量越少,则加氢导致的烯烃损失越小;当切割点为80℃时,轻馏分主要为硫醇;当切割点为90℃时,轻馏分中噻吩含量较高,此时必须脱除噻吩才能使轻馏分中硫含量≯10ug/g。因此非加氢脱硫关键在于脱除轻馏分中的噻吩。The olefin content in the light fraction of catalytic cracking gasoline is high, and the olefin content in the heavy fraction is relatively low. Therefore, the fraction cutting method can be used to cut the catalytic cracking gasoline into light fraction and heavy fraction; the heavy fraction adopts traditional hydrodesulfurization technology, and the light fraction Adopt non-hydrogen desulfurization technology. The literature shows that sulfides in catalytic cracking gasoline are mainly divided into three categories: mercaptans, sulfides, and thiophenes: thiophenes have the highest content, accounting for about 70% of sulfides; followed by mercaptans, accounting for 16%~ About 20%; the content of sulfides is relatively less than the other two types. The content of methyl thiophene in thiophene sulfides in gasoline is relatively high, accounting for about 40%, followed by thiophene accounting for about 15%. From the boiling point of sulfide, it can be known that mercaptans in gasoline light components are mainly concentrated below 80°C, while thiophene exists in the fractions of 80°C to 90°C, and the sulfur content is the highest in the range of 100°C to 120°C, accounting for the total About 20% of the sulfur content should be mostly methyl thiophene and a small amount of tetrahydrothiophene. When non-hydrogenation desulfurization technology is used to remove sulfides in gasoline light fractions, the higher the cut point of light and heavy fractions, the less olefin content in heavy fractions, and the smaller the loss of olefins caused by hydrogenation; when the cut point is 80°C When the cut point is 90℃, the thiophene content in the light fraction is relatively high. At this time, thiophene must be removed to make the sulfur content in the light fraction ≯10ug/g. Therefore, the key to non-hydrodesulfurization is to remove thiophene in light fractions.
发明内容Contents of the invention
针对上述情况,本发明提出一种生产低硫汽油的方法,将汽油原料切割成轻汽油馏分和重汽油馏分,采用加氢和非加氢组合技术脱硫;针对汽油轻馏分中硫含量高的问题,先采取碱精制脱硫醇;再采用萃取技术,既能脱除噻吩,也能脱除其中的硫醇、硫醚、二硫化物类硫化物;针对烯烃主要存在于轻汽油馏分,采用萃取技术脱硫,避免了加氢导致轻汽油馏分烯烃损失的问题;重汽油馏分采用常规的加氢精制技术脱硫;最后将碱洗-萃取-洗涤轻汽油馏分与加氢重汽油馏分混合得到硫含量不大于50ug/g或10ug/g汽油产品。本发明只需在原加氢装置的基础上增加萃取脱硫装置,装置改造简单,不仅投资省,而且能保证汽油辛烷值损失小,生产硫含量不大于50ug/g或10ug/g的汽油产品。In view of the above situation, the present invention proposes a method for producing low-sulfur gasoline, which cuts gasoline raw materials into light gasoline fractions and heavy gasoline fractions, and adopts hydrogenation and non-hydrogenation combined technology for desulfurization; to solve the problem of high sulfur content in gasoline light fractions , first adopt alkali refining to remove mercaptans; then use extraction technology to remove not only thiophene, but also mercaptans, sulfides, and disulfide-like sulfides; for olefins that mainly exist in light gasoline fractions, use extraction technology Desulfurization avoids the problem of olefin loss in light gasoline fractions caused by hydrogenation; heavy gasoline fractions are desulfurized by conventional hydrofining technology; finally, alkali washing-extraction-washing light gasoline fractions are mixed with hydrogenated heavy gasoline fractions to obtain a sulfur content not greater than 50ug/g or 10ug/g gasoline products. The invention only needs to add an extraction and desulfurization device on the basis of the original hydrogenation device, the device is simple to transform, not only saves investment, but also can ensure a small loss of gasoline octane number, and produce gasoline products with a sulfur content of not more than 50ug/g or 10ug/g.
本发明生产低硫汽油的方法包括下列步骤:The method for producing low-sulfur gasoline of the present invention comprises the following steps:
(1).将催化裂化汽油原料切割为轻汽油馏分、重汽油馏分,其中轻汽油馏分和重汽油馏分的切割点为60℃-100℃;(1). Cut the catalytic cracking gasoline raw material into light gasoline fraction and heavy gasoline fraction, wherein the cutting point of light gasoline fraction and heavy gasoline fraction is 60°C-100°C;
(2).轻汽油馏分经碱精制脱硫醇脱除其中的硫醇、硫化氢和酚类酸性物质,得到碱洗轻汽油馏分;(2). The light gasoline fraction is subjected to alkali refining sweetening to remove mercaptans, hydrogen sulfide and phenolic acidic substances to obtain the alkali-washed light gasoline fraction;
(3).碱洗轻汽油馏分经萃取脱除其中的噻吩、硫醇、硫醚、二硫化物类硫化物,得到碱洗-萃取轻汽油馏分与萃取相;(3). The alkali-washed light gasoline fraction is extracted to remove thiophene, mercaptan, sulfide, and disulfide-like sulfides, so as to obtain the alkali-washed-extracted light gasoline fraction and the extraction phase;
(4).步骤(3)中萃取相进加热再生器,蒸出萃取相中的含硫轻汽油馏分,回收萃取剂,再生温度为80℃~110℃;再生的萃取剂循环使用,蒸出的含硫汽油与重汽油馏分一起加氢脱硫。(4). The extraction phase in step (3) enters the heating regenerator, steams the sulfur-containing light gasoline fraction in the extraction phase, and recovers the extraction agent. The regeneration temperature is 80 ° C ~ 110 ° C; the regenerated extraction The sulfur-containing gasoline is hydrodesulfurized together with the heavy gasoline fraction.
(5).步骤(3)中碱洗-萃取轻馏分汽油经洗涤处理,脱除油中溶解的萃取剂,得碱洗-萃取-洗涤轻汽油馏分;(5). In the step (3), the alkali washing-extraction light distillate gasoline is washed, and the extractant dissolved in the oil is removed to obtain the alkali washing-extraction-washing light gasoline fraction;
(6).重汽油馏分和从萃取相蒸出的含硫轻汽油馏分混合后和氢气一起与加氢脱硫催化剂接触,进行常规的选择性加氢脱硫反应,得到加氢重汽油馏分;(6). After the heavy gasoline fraction and the sulfur-containing light gasoline fraction distilled from the extraction phase are mixed, they are contacted with the hydrodesulfurization catalyst together with hydrogen, and the conventional selective hydrodesulfurization reaction is carried out to obtain the hydrogenated heavy gasoline fraction;
(7).加氢重汽油馏分与碱洗-萃取-洗涤轻汽油馏分混合得到硫含量≯50ug/g汽油产品或者硫含量≯10ug/g汽油产品。(7). The hydrogenated heavy gasoline fraction is mixed with the alkali washing-extraction-washing light gasoline fraction to obtain a gasoline product with a sulfur content≯50ug/g or a gasoline product with a sulfur content≯10ug/g.
附图说明Description of drawings
附图1是本发明一种生产低硫汽油的碱洗-萃取-洗涤-加氢组合工艺流程图。Accompanying drawing 1 is a kind of alkaline cleaning-extraction-washing-hydrogenation combined process flow chart of the present invention for producing low-sulfur gasoline.
图中:1、汽油原料输油管线;2、分馏塔;3、轻汽油馏分输油管线;4、重汽油馏分输油管线;5、管线;6泵;7、管线;8、管线;9、加热炉;10、管线;11、加氢反应器;12、管线;13、碱洗精制塔;14、管线;15、萃取塔;16、管线;17、管线;18、再生器;19、管线;20、管线;21、分离器;22、管线;23、管线;24、压缩机;25、管线;26、新鲜氢气输送管线;27、管线;28、洗涤装置;29、管线;30、管线;31、稳定塔;32、管线;33、管线。In the figure: 1. Gasoline raw material oil pipeline; 2. Fractionation tower; 3. Light gasoline fraction oil pipeline; 4. Heavy gasoline fraction oil pipeline; 5. Pipeline; 6. Pump; 7. Pipeline; 8. Pipeline; 9. Heating furnace ; 10, pipeline; 11, hydrogenation reactor; 12, pipeline; 13, alkali washing refining tower; 14, pipeline; 15, extraction tower; 16, pipeline; 17, pipeline; 18, regenerator; 19, pipeline; 20 , pipeline; 21, separator; 22, pipeline; 23, pipeline; 24, compressor; 25, pipeline; 26, fresh hydrogen delivery pipeline; 27, pipeline; 28, washing device; 29, pipeline; 30, pipeline; 31 , stabilization tower; 32, pipeline; 33, pipeline.
具体实施方式Detailed ways
本发明降低汽油硫含量方法流程如下:汽油原料经管线1进入分馏塔2切割成轻、重汽油馏分,其中重汽油馏分经管线4与来自管线19的含硫馏分油混合后,经管线5进入泵6,升压后的重汽油馏分经管线7与来自管线27的氢气混合后,经管线8进入加热炉9,加热后的物料经管线10进入反应器11与加氢脱硫催化剂接触,加氢生成油经管线12进入高压分离器21,从分离器21顶部出来的富氢气体经管线23进入压缩机24,压缩后的富氢气体经管线25与来自管线26的补充新鲜气体一起进管线27,与来自管线7的重馏分油混合。从分离器21底部出来的加氢重汽油馏分经管线22与来自管线29的碱洗-萃取-洗涤轻汽油馏分混合去稳定塔。The process flow of the method for reducing gasoline sulfur content in the present invention is as follows: the gasoline raw material enters the fractionating tower 2 through the pipeline 1 and is cut into light and heavy gasoline fractions, wherein the heavy gasoline fraction is mixed with the sulfur-containing distillate oil from the
轻馏分汽油经管线3进碱洗精制塔13,经碱洗脱硫醇后的汽油经管线14进萃取塔15,从萃取塔15底部出来的萃取相经管线17进再生器18,从再生器18底部分离出来的萃取剂经管线20进萃取塔15顶部,从再生器18顶部回收的含硫馏分油经管线19与来自管线4的重馏分油混合后加氢处理。从萃取塔15顶部出来的脱硫轻馏分油经管线16进入洗涤装置28,洗涤后的轻馏分经管线29与来自管线22的重馏分油混合,混合后的汽油经管线30进稳定塔31,分离得到轻烃和汽油产品分别经管线32、33引出。The light distillate gasoline enters the alkali
下面的实施例将对本发明提供的方法予以进一步的说明,但并不限制本发明的保护范围。The following examples will further illustrate the method provided by the present invention, but do not limit the protection scope of the present invention.
实施例1Example 1
以FCC汽油A为原料,先对原料进行切割,切割点为95℃,重汽油馏分占原料的百分比52%,汽油全馏分(FCCN)、轻汽油馏分(LCN)、重汽油馏分(HCN)的性质如表1所示。轻汽油馏分先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),碱洗后,轻汽油馏分中的硫醇性硫含量降低至15.3ug/g;碱洗轻汽油馏分进萃取脱硫单元,得到碱洗-萃取轻汽油馏分和萃取相;萃取剂为氮-甲酰吗啉,剂油比为2:1,萃取级数为4级,萃取温度为55℃,脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;萃取相进加热再生器,再生温度为110℃,再生的萃取剂循环使用,蒸出的含硫汽油与重汽油馏分混合后进加氢装置;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为水,除去碱洗-萃取汽油馏分中的萃取剂;重汽油馏分加氢处理得加氢重汽油馏分。Using FCC gasoline A as the raw material, first cut the raw material, the cutting point is 95°C, the heavy gasoline fraction accounts for 52% of the raw material, the gasoline fraction (FCCN), light gasoline fraction (LCN), heavy gasoline fraction (HCN) The properties are shown in Table 1. The light gasoline fraction is demercaptanized by an advanced alkali washing device, and the alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution). After alkali washing, the mercaptan sulfur content in the light gasoline fraction is reduced to 15.3ug/g; The light gasoline fraction enters the extraction and desulfurization unit to obtain the alkali washing-extraction light gasoline fraction and the extraction phase; the extraction agent is nitrogen-formylmorpholine, the solvent-oil ratio is 2:1, the number of extraction stages is 4, and the extraction temperature is 55°C , to remove thiophene, mercaptan, sulfide, and disulfide-like sulfides in light distillate gasoline; the extract phase enters the heating regenerator, the regeneration temperature is 110°C, and the regenerated extractant is recycled, and the steamed sulfur-containing gasoline is mixed with The heavy gasoline fractions are mixed and sent to the hydrogenation unit; the alkali washing-extraction light gasoline fractions are sent to the washing device, and the detergent is water to remove the extractant in the alkali washing-extraction gasoline fractions; the heavy gasoline fractions are hydrotreated to obtain hydrogenated heavy gasoline fractions.
汽油采用本发明技术处理后,碱洗-萃取-洗涤轻汽油馏分(LCN’)、加氢重汽油馏分(HCN’)、汽油产品(FCCN’)性质如表1-2所示。After the gasoline is treated by the technology of the present invention, the properties of alkali washing-extraction-washing light gasoline fraction (LCN’), hydrogenated heavy gasoline fraction (HCN’) and gasoline product (FCCN’) are shown in Table 1-2.
表1-1汽油原料及其馏分性质Table 1-1 Properties of gasoline raw materials and their fractions
表1-2汽油原料经本发明工艺处理后性质Properties of table 1-2 gasoline raw material after process treatment of the present invention
对比表1-1和表1-2可以看出,汽油原料经本发明工艺处理后,轻汽油馏分中硫含量从220ug/g降至20.1ug/g,即本发明萃取脱硫工艺具备较高的脱硫能力,能使轻汽油馏分硫含量达到50ug/g以下;重汽油馏分中硫含量从1430ug/g降至8.1ug/g;汽油硫含量从849ug/g降至13.9ug/g,表明采用该工艺,能生产硫含量低于50ug/g、硫含量满足国Ⅳ标准的汽油。Comparing Table 1-1 and Table 1-2, it can be seen that after the gasoline raw material is treated by the process of the present invention, the sulfur content in the light gasoline fraction is reduced from 220ug/g to 20.1ug/g, that is, the extraction and desulfurization process of the present invention has a higher The desulfurization ability can make the sulfur content of light gasoline fraction below 50ug/g; the sulfur content of heavy gasoline fraction decreases from 1430ug/g to 8.1ug/g; the sulfur content of gasoline decreases from 849ug/g to 13.9ug/g, indicating that the The technology can produce gasoline with a sulfur content lower than 50ug/g and a sulfur content meeting the National IV standard.
实施例2Example 2
以FCC汽油B为原料,轻汽油馏分先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),汽油中的硫醇性硫含量降低至22.5ug/g;将碱洗后的汽油进行切割,切割点为100℃,取轻馏分汽油考察萃取剂脱硫效果。碱洗轻汽油馏分进萃取脱硫单元,得到碱洗-萃取汽油馏分和萃取相;萃取剂为环丁砜,剂油比为3:1,萃取级数为4级,萃取温度为45℃,脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为乙醇,除去精制汽油馏分中的萃取剂,得到碱洗-萃取-洗涤轻汽油馏分。结果如下:原料轻馏分硫含量342.6ug/g,碱洗萃取洗涤后硫含量降低至21.1ug/g,表明采用该工艺,能生产硫含量低于50ug/g、硫含量满足国Ⅳ标准的汽油。Using FCC gasoline B as raw material, the light gasoline fraction is demercaptanized by advanced alkali washing equipment, and the alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution), and the mercaptan sulfur content in gasoline is reduced to 22.5ug/g; The gasoline after alkali washing was cut, and the cut point was 100°C, and the light distillate gasoline was taken to investigate the desulfurization effect of the extractant. The alkali-washed light gasoline fraction enters the extraction and desulfurization unit to obtain the alkali-washed-extracted gasoline fraction and the extraction phase; the extraction agent is sulfolane, the solvent-oil ratio is 3:1, the number of extraction stages is 4, and the extraction temperature is 45°C. Thiophene, mercaptan, sulfide, and disulfide-like sulfides in distillate gasoline; alkali washing-extraction light gasoline fraction enters the washing device, the detergent is ethanol, and the extractant in the refined gasoline fraction is removed to obtain alkali washing-extraction- Washing light gasoline fraction. The results are as follows: the sulfur content of the light fraction of the raw material is 342.6ug/g, and the sulfur content is reduced to 21.1ug/g after alkali washing, extraction and washing, which shows that this process can produce gasoline with a sulfur content lower than 50ug/g and a sulfur content meeting the National IV standard .
实施例3Example 3
以焦化蜡油加氢处理后的催化裂化生产的汽油为原料,切割汽油原料,切割点为92℃,取轻馏分汽油考察萃取剂脱硫效果。轻汽油馏分先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),碱洗后,轻汽油馏分中的硫醇性硫含量降低至4.2ug/g;碱洗轻汽油馏分进萃取脱硫单元,得到碱洗-萃取轻汽油馏分和萃取相,萃取剂为氮-甲酰吗啉,剂油比为2:1,萃取级数为4级,萃取温度为38℃,脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为甲酰胺,除去精制汽油馏分中的萃取剂,得到碱洗-萃取-洗涤轻汽油馏分。结果如下:原料轻馏分硫含量19.0ug/g,经碱洗萃取洗涤后硫含量降低至8.3ug/g。表明该发明工艺对蜡油加氢处理后的催化裂化生产的汽油同样有效。以蜡油加氢处理后的催化裂化生产的汽油为原料,轻汽油馏分硫含量较低,但达不到国Ⅴ标准汽油硫含量的要求。采用该工艺,能生产硫含量低于10ug/g、硫含量满足国Ⅴ标准的汽油。The gasoline produced by catalytic cracking after hydrotreating coker wax oil was used as the raw material, the gasoline raw material was cut, and the cutting point was 92°C, and the light distillate gasoline was taken to investigate the desulfurization effect of the extractant. The light gasoline fraction is demercaptanized by an advanced alkali washing device, and the alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution). After alkali washing, the mercaptan sulfur content in the light gasoline fraction is reduced to 4.2ug/g; The light gasoline fraction enters the extraction and desulfurization unit to obtain the alkali washing-extraction light gasoline fraction and the extraction phase. The extraction agent is nitrogen-formylmorpholine, the solvent-oil ratio is 2:1, the number of extraction stages is 4, and the extraction temperature is 38°C , remove thiophene, mercaptan, sulfide, and disulfide sulfides in light distillate gasoline; alkali washing-extracting light gasoline fraction enters the washing device, and the detergent is formamide, removes the extractant in the refined gasoline fraction, and obtains Alkali washing-extraction-washing of light gasoline fractions. The results are as follows: the sulfur content of the raw material light fraction is 19.0ug/g, and the sulfur content is reduced to 8.3ug/g after alkaline washing, extraction and washing. It shows that the inventive process is also effective for gasoline produced by catalytic cracking after hydrotreating wax oil. Gasoline produced by catalytic cracking after hydrotreatment of wax oil is used as raw material, and the sulfur content of light gasoline fraction is low, but it does not meet the requirements of the national V standard gasoline sulfur content. Using this process, gasoline with a sulfur content of less than 10ug/g and a sulfur content meeting the National V standard can be produced.
实施例4Example 4
以FCC汽油C为原料先对原料进行切割,切割点为89℃,取轻馏分汽油考察萃取剂脱硫效果。具体方法如下:Using FCC gasoline C as the raw material, the raw material was first cut, and the cutting point was 89°C, and the light distillate gasoline was taken to investigate the desulfurization effect of the extractant. The specific method is as follows:
1.汽油的配制1. Preparation of gasoline
在轻汽油馏分中添加噻吩,考察萃取剂对不同硫含量汽油的脱硫效果。Thiophene was added to the light gasoline fraction to investigate the desulfurization effect of the extractant on gasoline with different sulfur content.
轻馏分汽油中添加1000ug/g,记为样品1;Add 1000ug/g to light distillate gasoline, and record it as sample 1;
轻馏分汽油中添加500ug/g,记为样品2;Add 500ug/g to light distillate gasoline, and record it as sample 2;
轻馏分汽油中不添加噻吩,记为样品3;No thiophene is added to light distillate gasoline, which is recorded as sample 3;
2.取上述汽油考察萃取剂脱硫效果。轻汽油馏分先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),碱洗后,轻汽油馏分中的硫醇性硫含量降低至18.3ug/g;碱洗轻汽油馏分进萃取脱硫单元,得到碱洗-萃取轻汽油馏分和萃取相,萃取剂为环丁砜,剂油比为3:1,萃取级数为4级,萃取温度为25℃,脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为乙二醇,除去碱洗-萃取汽油馏分中的萃取剂。结果见表4-12. Take the above-mentioned gasoline to investigate the desulfurization effect of the extractant. The light gasoline fraction is demercaptanized by an advanced alkali washing device, and the alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution). After alkali washing, the mercaptan sulfur content in the light gasoline fraction is reduced to 18.3ug/g; The light gasoline fraction enters the extraction and desulfurization unit to obtain the alkali washing-extraction light gasoline fraction and the extraction phase. The extraction agent is sulfolane, the solvent-oil ratio is 3:1, the number of extraction stages is 4, and the extraction temperature is 25°C to remove the light fraction. Thiophene, mercaptan, sulfide, and disulfide-like sulfides in gasoline; alkali washing-extraction of light gasoline fraction enters the washing device, the detergent is ethylene glycol, and removes the extractant in the alkali washing-extraction gasoline fraction. The results are shown in Table 4-1
表4-1各轻馏分汽油脱硫后的硫含量Table 4-1 Sulfur content of each light distillate gasoline after desulfurization
表4-1表明,本发明工艺中的萃取脱硫工艺有较高的脱硫能力,脱噻吩硫能力显著。Table 4-1 shows that the extraction desulfurization process in the process of the present invention has a relatively high desulfurization ability, and the desulfurization ability of thiophene is remarkable.
实施例5Example 5
以模拟汽油为原料,重点考察萃取的脱硫醇、脱噻吩效果。Using simulated gasoline as raw material, the effect of demercaptan and dethiophene extraction was mainly investigated.
1.模拟汽油的配置1. The configuration of simulated gasoline
实验中所配制的模拟汽油中的噻吩含量约为500ug/g,硫醇的含量约为190ug/g,总硫为241.57ug/g。模拟汽油组成见表5-1The content of thiophene in the simulated gasoline prepared in the experiment is about 500ug/g, the content of mercaptan is about 190ug/g, and the total sulfur is 241.57ug/g. The composition of simulated gasoline is shown in Table 5-1
表5-1模拟汽油组成Table 5-1 Composition of Simulated Gasoline
2.模拟汽油先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),碱洗后,轻汽油馏分中的硫醇性硫含量降低至115.2ug/g;碱洗轻汽油馏分进萃取脱硫单元,得到碱洗-萃取轻汽油馏分和萃取相,萃取剂为环丁砜,剂油比为3:1,萃取级数为4级,萃取温度为60℃,脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为丙三醇,除去汽油馏分中的萃取剂。2. Simulate gasoline advanced alkali washing device to remove mercaptans. The alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution). After alkali washing, the mercaptan sulfur content in the light gasoline fraction is reduced to 115.2ug/g; The washed light gasoline fraction enters the extraction and desulfurization unit to obtain the alkali washing-extracted light gasoline fraction and the extraction phase. Thiophene, mercaptan, sulfide, and disulfide-like sulfides in distillate gasoline; alkali washing-extract the light gasoline fraction into the washing device, and the detergent is glycerol to remove the extractant in the gasoline fraction.
2.经碱洗萃取洗涤后,结果如下,硫脱除率达92%,脱硫后,模拟汽油含硫量为19.32ug/g。由此可见,本发明工艺中的萃取脱硫工艺有较高的脱硫能力,对轻汽油馏分中的主要硫化物:噻吩硫和硫醇硫,都有较好的脱除效果,使馏分中的硫含量达到≯50ug/g的标准。2. After alkali washing, extraction and washing, the results are as follows, the sulfur removal rate reaches 92%, and after desulfurization, the sulfur content of simulated gasoline is 19.32ug/g. It can be seen that the extraction desulfurization process in the process of the present invention has a higher desulfurization capacity, and has a good removal effect on the main sulfides in the light gasoline fraction: thiophene sulfur and mercaptan sulfur, so that the sulfur in the fraction The content reaches the standard of ≯50ug/g.
实施例6Example 6
以FCC汽油D为原料,取沸点80℃~100℃的轻汽油馏分,考察本发明工艺中萃取剂脱硫效果。Using FCC gasoline D as the raw material, the light gasoline fraction with a boiling point of 80°C to 100°C was taken to investigate the desulfurization effect of the extractant in the process of the present invention.
轻汽油馏分先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),碱洗后,轻汽油馏分中的硫醇性硫含量降低至24.6ug/g;碱洗轻汽油馏分进萃取脱硫单元,萃取剂为氮-甲酰吗啉,剂油比为2:1,萃取级数为4级,萃取温度为30℃,得到碱洗-萃取轻汽油馏分和萃取相;脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为甲醇,除去精制汽油馏分中的萃取剂,得到碱洗-萃取-洗涤轻汽油馏分。The light gasoline fraction is demercaptanized by an advanced alkali washing device, and the alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution). After alkali washing, the mercaptan sulfur content in the light gasoline fraction is reduced to 24.6ug/g; The light gasoline fraction enters the extraction and desulfurization unit, the extraction agent is nitrogen-formylmorpholine, the solvent-oil ratio is 2:1, the number of extraction stages is 4, and the extraction temperature is 30°C to obtain the alkali washing-extraction light gasoline fraction and the extraction phase ; Remove thiophene, mercaptan, sulfide, and disulfide sulfides in light distillate gasoline; Alkali washing-extracting light gasoline fraction enters the washing device, and the detergent is methyl alcohol, removes the extractant in the refined gasoline fraction, and obtains alkali Wash-extract-wash light gasoline fraction.
结果如下:原料轻馏分硫含量133.0ug/g,萃取洗涤后硫含量降低至19.3ug/g,表明表明采用该工艺,能使80℃~100℃的轻汽油馏分硫含量低于50ug/g、达到国Ⅳ标准的汽油中硫含量标准。The results are as follows: the sulfur content of the light fraction of the raw material is 133.0ug/g, and the sulfur content after extraction and washing is reduced to 19.3ug/g, which shows that the adoption of this process can make the sulfur content of the light gasoline fraction at 80°C to 100°C lower than 50ug/g, The sulfur content standard in gasoline that meets the National IV standard.
实施例7Example 7
以FCC汽油E为原料进行切割,切割点为95℃,取轻馏分汽油,考察再生萃取剂脱硫效果。FCC gasoline E was used as raw material for cutting, and the cutting point was 95°C. Light distillate gasoline was taken to investigate the desulfurization effect of the regenerated extractant.
萃取剂为新鲜剂氮氮二甲基甲酰胺(DMF);轻汽油馏分先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),碱洗后,轻汽油馏分中的硫醇性硫含量降低至16.3ug/g;碱洗轻汽油馏分进萃取脱硫单元,萃取剂为氮氮二甲基甲酰胺(DMF),剂油比为2:1,萃取级数为2级,萃取温度为30℃,得到碱洗-萃取轻汽油馏分和萃取相;脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为水,除去精制汽油馏分中的萃取剂,得到碱洗-萃取-洗涤轻汽油馏分。The extractant is the fresh agent nitrogen nitrogen dimethylformamide (DMF); the light gasoline fraction is demercaptanized by an advanced alkali washing device, and the alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution). After alkali washing, the light gasoline fraction The content of mercaptan sulfur in the oil is reduced to 16.3ug/g; the alkali-washed light gasoline fraction enters the extraction and desulfurization unit, the extraction agent is nitrogen-nitrogen dimethylformamide (DMF), the ratio of agent to oil is 2:1, and the number of extraction stages is Level 2, the extraction temperature is 30°C, to obtain the alkali washing-extraction light gasoline fraction and the extraction phase; remove thiophene, mercaptan, sulfide, and disulfide-like sulfides in the light fraction gasoline; alkali washing-extraction light gasoline fraction Enter the washing device, the detergent is water, remove the extractant in the refined gasoline fraction, and obtain the alkali washing-extraction-washing light gasoline fraction.
回收1中萃取剂,在95℃的条件下作用6h,回收的萃取剂进行萃取脱硫实验。轻汽油馏分先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),碱洗后,轻汽油馏分中的硫醇性硫含量降低至16.3ug/g;碱洗轻汽油馏分进萃取脱硫单元,萃取剂为回收的氮氮二甲基甲酰胺(DMF),剂油比为2:1,萃取级数为2级,萃取温度为30℃,得到碱洗-萃取轻汽油馏分和萃取相;脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为水,除去精制汽油馏分中的萃取剂,得到碱洗-萃取-洗涤轻汽油馏分。Recover the extractant in 1, and act for 6 hours under the condition of 95° C., and carry out the extraction desulfurization experiment on the recovered extractant. The light gasoline fraction is demercaptanized by an advanced alkali washing device, and the alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution). After alkali washing, the mercaptan sulfur content in the light gasoline fraction is reduced to 16.3ug/g; The light gasoline fraction enters the extraction and desulfurization unit, the extraction agent is recovered nitrogen nitrogen dimethylformamide (DMF), the solvent-to-oil ratio is 2:1, the number of extraction stages is 2, and the extraction temperature is 30°C to obtain alkali washing-extraction Light gasoline fraction and extraction phase; removal of thiophene, mercaptan, sulfide, and disulfide-like sulfides in light gasoline fractions; alkali washing-extracting light gasoline fractions into a washing device, the detergent is water, and removed from refined gasoline fractions The extractant is used to obtain the alkali washing-extraction-washing light gasoline fraction.
结果如下:新鲜萃取剂的脱硫率为67.2%,循环使用的萃取剂的脱硫率为65.8%。实验结果表明萃取剂具有较好的循环使用性能。The results are as follows: the desulfurization rate of the fresh extractant is 67.2%, and the desulfurization rate of the recycled extractant is 65.8%. The experimental results show that the extractant has good recycling performance.
实施例8Example 8
以FCC汽油F为原料,对原料进行切割,切割温度为120℃,取轻汽油馏分,考察本发明工艺中萃取剂脱硫效果。Using FCC gasoline F as raw material, cut the raw material at a cutting temperature of 120°C, take light gasoline fraction, and investigate the desulfurization effect of the extractant in the process of the present invention.
轻汽油馏分先进碱洗装置脱硫醇,碱洗为常规碱洗(10%浓度的氢氧化钠水溶液),碱洗后,轻汽油馏分中的硫醇性硫含量降低至20.3ug/g;碱洗轻汽油馏分进萃取脱硫单元,萃取剂为回收的氮-甲酰吗啉,剂油比为2:1,萃取级数为4级,萃取温度为30℃,得到碱洗-萃取轻汽油馏分和萃取相;脱除轻馏分汽油中的噻吩、硫醇、硫醚、二硫化物类硫化物;碱洗-萃取轻汽油馏分进洗涤装置,洗涤剂为甲酰胺,除去精制汽油馏分中的萃取剂,得到碱洗-萃取-洗涤轻汽油馏分。The light gasoline fraction is demercaptanized by an advanced alkali washing device, and the alkali washing is conventional alkali washing (10% sodium hydroxide aqueous solution). After alkali washing, the mercaptan sulfur content in the light gasoline fraction is reduced to 20.3ug/g; The light gasoline fraction enters the extraction and desulfurization unit, the extraction agent is recovered nitrogen-formylmorpholine, the solvent-to-oil ratio is 2:1, the number of extraction stages is 4, and the extraction temperature is 30°C to obtain the alkali washing-extraction light gasoline fraction and Extraction phase: remove thiophene, mercaptan, sulfide, and disulfide-like sulfides in light distillate gasoline; alkali washing-extract light gasoline fraction into the washing device, the detergent is formamide, and remove the extractant in refined gasoline fraction , to obtain alkali washing-extraction-washing light gasoline fraction.
原料轻馏分硫含量244.0ug/g,碱洗萃取洗涤后硫含量降低至49.0ug/g,由此可见,本发明工艺中的萃取脱硫工艺有较高的脱硫能力,能使轻汽油馏分中硫含量达到≯50u g/g的标准。The sulfur content of the raw material light fraction is 244.0ug/g, and the sulfur content is reduced to 49.0ug/g after alkali washing, extraction and washing. It can be seen that the extraction desulfurization process in the process of the present invention has a higher desulfurization ability, and can make the sulfur in the light gasoline fraction The content reaches the standard of ≯50u g/g.
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