CN103739459A - Preparation method of polyoxymethylene dimethyl ethers - Google Patents

Preparation method of polyoxymethylene dimethyl ethers Download PDF

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CN103739459A
CN103739459A CN201210393007.5A CN201210393007A CN103739459A CN 103739459 A CN103739459 A CN 103739459A CN 201210393007 A CN201210393007 A CN 201210393007A CN 103739459 A CN103739459 A CN 103739459A
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preparation
dimethyl ethers
polyoxymethylene dimethyl
sio
formaldehyde
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何欣
刘志成
高焕新
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C43/00Ethers; Compounds having groups, groups or groups
    • C07C43/30Compounds having groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C41/00Preparation of ethers; Preparation of compounds having groups, groups or groups
    • C07C41/48Preparation of compounds having groups
    • C07C41/50Preparation of compounds having groups by reactions producing groups
    • C07C41/56Preparation of compounds having groups by reactions producing groups by condensation of aldehydes, paraformaldehyde, or ketones

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  • Organic Chemistry (AREA)
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Abstract

The invention relates to a preparation method of polyoxymethylene dimethyl ethers, mainly solving a problem that catalysts are corrosive in the prior art. According to the technical scheme adopted by the preparation method, methanol or dimethyl ether, and formaldehyde or trioxymethylene are adopted as raw materials, the molar ratio of the methanol or the dimethyl ether to the formaldehyde or the trioxymethylene is 1:(0.1-10), the raw materials are contacted with a catalyst and reacted at 50-200 DEG C under 0.1-10 MPa to produce the polyoxymethylene dimethyl ethers, and the catalyst is a molecular sieve with an MEL topological structure. By the scheme, the problem is solved well and the preparation method can be used in industrial production of the polyoxymethylene dimethyl ethers.

Description

The preparation method of polyoxymethylene dimethyl ethers
Technical field
The present invention relates to a kind of preparation method of polyoxymethylene dimethyl ethers.
Background technology
(Chinese can be also polyoxymethylene dimethyl ether to polyoxymethylene dimethyl ethers, polymethoxy methylal, polymethoxy dimethyl ether, polyoxymethylene dimethyl ethers etc.), be polyoxymethylene dimethyl ethers (PODE), it is the common name of a class material, and its molecular structural formula is CH 3o (CH 2o) ncH 3, there is higher cetane value (cetane number, CN.N=3~8 o'clock, CN>76) and oxygen level (42~49%).When the value of n is 3~8, its physical and chemical performance, combustionproperty and diesel oil are very approaching, can be used as diesel-dope, and the addition in diesel oil can reach 30% (v/v), keep higher cetane value and combustionproperty simultaneously.Can improve the oilness of diesel oil, reduce combustion fumes and generate, can improve the combustion position of diesel oil in engine, improve thermo-efficiency, reduce particulate matter and NO in combustion tail gas xdischarge.Also may diesel oil substitute, directly as diesel-fuel.
Polyoxymethylene dimethyl ethers is to solve dme to make the defect that derv fuel oil blend component exists as the main purpose of Novel clean oil dope research and development.Rich coal resources in China, has strategic importance and good economic worth by coal-based methanol combined diesel oil blend component, is day by day subject to people's attention.
US2449469 discloses that a kind of to take methylal and paraformaldehyde be raw material, and the sulfuric acid of usining is prepared the method for the polyoxymethylene dimethyl ethers of n=2~4 as catalyzer, but has the problem that catalytic erosion is serious.
WO2006/045506A1 discloses BASF AG and has used sulfuric acid or trifluoromethanesulfonic acid as catalyzer, and take methyl alcohol, methylal, trioxymethylene, paraformaldehyde etc. is raw material, has obtained the series product of n=1~10, has equally the problem that catalytic erosion is serious.
It is catalyzer that US5746785 discloses a kind of 0.1wt% of take formic acid, take methylal and paraformaldehyde or methyl alcohol and paraformaldehyde as raw material, and the series product of preparation n=1~10, exist the problem that catalytic erosion is serious equally.
CN101182367A and CN101962318A disclose employing acidic ion liquid as catalyzer, by methyl alcohol and trioxymethylene, are the method that raw material is prepared polyoxymethylene dimethyl ethers, have equally the problem that catalytic erosion is serious.
CN101665414A discloses a kind of employing acidic ion liquid as catalyzer, by methylal and trioxymethylene, is the method that raw material is prepared polyoxymethylene dimethyl ethers, has equally the problem that catalytic erosion is serious.
MEL molecular sieve is a member in high-silicon ZSM-5 series, early 1970s Qi You U.S. Mobil company is synthetic [US 3709979] first, being that oval ten-ring two-dimensional direct duct (0.51 * 0.55nm) is crossing forms, belong to micro-pore zeolite, because it does not have cage, so be difficult for carbon distribution in catalytic process, and have fabulous thermostability, acid resistance, shape selectivity, water vapor stability and hydrophobicity, have great application prospect in a plurality of fields such as acid catalysis, shape selective catalysiss.Therefore, can produce polyoxymethylene dimethyl ethers by MEL structure catalyst catalyzed reaction.
In sum, the catalyzer adopting in conventional art has corrosive shortcoming.
Summary of the invention
Technical problem to be solved by this invention is in conventional art, to exist catalyzer to have corrosive problem, and a kind of preparation method of new polyoxymethylene dimethyl ethers is provided.The method has the free from corrosion advantage of catalyzer.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind of preparation method of polyoxymethylene dimethyl ethers, take methyl alcohol or dme and formaldehyde or trioxymethylene as raw material, methyl alcohol or dme: formaldehyde or trioxymethylene mol ratio 1:(0.1~10), in temperature of reaction, it is 50~200 ℃, reaction pressure is under 0.1~10MPa condition, and reaction raw materials contacts with catalyzer and generates polyoxymethylene dimethyl ethers; Catalyst levels is 0.01~15% of reaction raw materials weight; Wherein catalyzer used is the molecular sieve with MEL topological framework.
In technique scheme, methyl alcohol or dme: formaldehyde or trioxymethylene mol ratio preferable range are 1:(0.5~6).Formaldehyde can be the formaldehyde solution of 10~80 % by weight, or paraformaldehyde, or trioxymethylene.Catalyst levels preferable range is that the preferable range of reaction raw materials weight is 0.1~10%.Temperature of reaction preferable range is 70~150 ℃, and reaction pressure preferable range is 0.5~6MPa.Described MEL structure molecular screen, its X-ray diffracting spectrum is 11.1 ± 0.1, and 10.0 ± 0.1,6.7 ± 0.1,6.0 ± 0.1,3.8 ± 0.1, there is d-spacing maximum value at 3.7 ± 0.1 and 3.0 ± 0.1 dust places.The preparation method of MEL structure molecular screen, comprise the following steps: by silicon source, aluminium source, organic formwork agent, mineral alkali and water mix by required stoichiometric ratio, 100 ℃~180 ℃ crystallization 1~20 day, product after filtration, washing, dry, obtain MEL structure, wherein silicon source is selected from silicon sol, silicon ester, diatomite, at least one in water glass or solid oxidation silicon, aluminium source is selected from sodium aluminate, pseudo-boehmite, Tai-Ace S 150, aluminum nitrate, aluminum chloride, aluminium hydroxide, at least one in kaolin or polynite, organic formwork agent is selected from TBAH, at least one in Tetrabutyl amonium bromide or tetrabutylammonium chloride, mineral alkali is selected from least one in sodium hydroxide or potassium hydroxide, each component mol ratio of raw material is: SiO 2/ Al 2o 3=20~300, H 2o/SiO 2=10~150, OH -/ SiO 2=0.001~1, organic formwork agent/SiO 2=0.01~1.Wherein, crystallization temperature preferable range is 110~170 ℃, and crystallization time preferable range is 2~15 days.Each component mol ratio preferable range of raw material is: SiO 2/ Al 2o 3=50~250, H 2o/SiO 2=30~120, OH -/ SiO 2=0.005~0.8, organic formwork agent/SiO 2=0.03~0.08.
Catalyzer described in the present invention uses the known ammonium of front employing to exchange, be dried and roasting technology is processed.
In technique scheme, because synthetic MEL structure molecular screen has acid and continuous duct, be conducive to the diffusion of reaction raw materials, so catalyst catalytic performance is good.The inventor finds uncannily, adopts this catalyzer, under 100 ℃ of temperature, pressure 3MPa, reacts 5 hours, and the product that n is 3~8 can reach 32.4% in products distribution; The most important thing is that catalyzer non-corrosiveness has been obtained good technique effect.
Accompanying drawing explanation
Fig. 1 is the XRD spectra of the synthetic ZSM-11 zeolite of the present invention [embodiment 1].
In Fig. 1, X-ray diffracting spectrum is 23.0,23.9, and there is strong diffraction peak at 7.9,8.8 and 45.1 degree places, illustrates that this zeolite has MEL topological framework, is ZSM-11 zeolite.
 
Below by embodiment, the present invention is further elaborated.
 
Embodiment
[embodiment 1]
40% silicon sol, sodium metaaluminate, Tetrabutyl amonium bromide, sodium hydroxide and water are mixed, stir 20 minutes, pack in reactor, 170 ℃ of crystallization 1 day.Crystallization product chilling, to filter, be washed to pH value be 8, dries 12 hours in 120 ℃, makes ZSM-11 molecular screen primary powder, and XRD spectra is shown in Fig. 1.In reaction mixture, the mol ratio of each raw material is: SiO 2/ Al 2o 3=149.3, H 2o/SiO 2=32.8, NaOH/SiO 2=0.08, TBABr/SiO 2=0.12.
With the aqueous ammonium nitrate solution of 10% mass concentration, at 80 ℃, exchange three times again, the ratio of aqueous ammonium nitrate solution and the weight of molecular sieve be 10,120 ℃ dry 12 hours, 550 ℃ of roastings 5 hours, obtain catalyzer.
The performance evaluation of catalyzer is carried out on 300ml autoclave reaction unit.In autoclave, add 2 grams of catalyzer, 100 grams of methyl alcohol, 100 grams of trioxymethylenes, at 130 ℃ with make pressure by inflated with nitrogen be to react under 6MPa 2 hours, filtering separation catalyzer and reaction product, through gas chromatographic analysis, the compositions of mixtures of acquisition is as table 1.
 
[embodiment 2]
By each Step By Condition of [embodiment 1], be SiO in synthesizing formula 2/ Al 2o 3=52, template adopts TBAH, 120 ℃ of crystallization of crystallization temperature 8 days.With 1.0 mol/L citric acids, at 80 ℃, exchange 10 hours.Obtain catalyzer.
The performance evaluation of catalyzer is carried out on 300ml autoclave reaction unit.In autoclave, add 1.5 grams of catalyzer, 50 grams of methyl alcohol, 30 grams of dme, 100 grams of formaldehyde, at 100 ℃ with make pressure by inflated with nitrogen be to react under 3MPa 5 hours, filtering separation catalyzer and reaction product, through gas chromatographic analysis, the compositions of mixtures of acquisition is as table 1.
 
[embodiment 3]
By each Step By Condition of [embodiment 2], be that synthesizing formula Raw, batching proportioning are different.Aluminium source is Tai-Ace S 150, and silicon source is water glass, and template is TBAH.In reaction mixture, the mol ratio of each raw material is: SiO 2/ Al 2o 3=80.9, H 2o/SiO 2=58.5, NaOH/SiO 2=0.30, TBAOH/SiO 2=0.19.With the aqueous ammonium nitrate solution of 10% mass concentration, at 80 ℃, exchange three times again, the ratio of aqueous ammonium nitrate solution and the weight of molecular sieve be 10,120 ℃ dry 12 hours, 550 ℃ of roastings 5 hours, obtain catalyzer.
The performance evaluation of catalyzer is carried out on 300ml autoclave reaction unit.In autoclave, add 1 gram of catalyzer, 80 grams of methyl alcohol, 100 grams of formaldehyde, at 80 ℃ with make pressure by inflated with nitrogen be to react under 1MPa 10 hours, filtering separation catalyzer and reaction product, through gas chromatographic analysis, the compositions of mixtures of acquisition is as table 1.
 
[embodiment 4]
By solid oxidation silicon, aluminum nitrate, tetrabutylammonium chloride, potassium hydroxide and water mix by stoichiometric ratio, and each component mol ratio of its Raw is: SiO 2/ Al 2o 3=100.0, H 2o/SiO 2=30.5, KOH/SiO 2=0.20, TBACl/SiO 2=0.21.In the 5 day time of 150 ℃ of crystallization, after filtration, washing, is dried product, obtains MEL structure molecular screen.With the aqueous ammonium nitrate solution of 10% mass concentration, at 80 ℃, exchange three times again, the ratio of aqueous ammonium nitrate solution and the weight of molecular sieve be 10,120 ℃ dry 12 hours, 550 ℃ of roastings 5 hours, obtain catalyzer.
The performance evaluation of catalyzer is carried out on 300ml autoclave reaction unit.In autoclave, add 0.9 gram of catalyzer, 50 grams of methyl alcohol, 30 grams of dme, 100 grams of formaldehyde, at 120 ℃ with make pressure by inflated with nitrogen be to react under 4MPa 5 hours, filtering separation catalyzer and reaction product, through gas chromatographic analysis, the compositions of mixtures of acquisition is as table 1.
 
[comparative example 1]
The performance evaluation of catalyzer is carried out on 300ml autoclave reaction unit.In autoclave, add 4g acid ion resin catalyst, 80 grams of methyl alcohol, 90 grams of trioxymethylenes, at 150 ℃ with make pressure by inflated with nitrogen be to react under 4MPa 2 hours, filtering separation catalyzer and reaction product, through gas chromatographic analysis, the compositions of mixtures of acquisition is as table 1.
Table 1
Figure DEST_PATH_IMAGE001

Claims (10)

1. the preparation method of a polyoxymethylene dimethyl ethers, take methyl alcohol or dme and formaldehyde or trioxymethylene as raw material, methyl alcohol or dme: formaldehyde or trioxymethylene mol ratio 1:(0.1~10), in temperature of reaction, it is 50~200 ℃, reaction pressure is under 0.1~10MPa condition, and reaction raw materials contacts with catalyzer and generates polyoxymethylene dimethyl ethers; Catalyst levels is 0.01~15% of reaction raw materials weight; Wherein catalyzer used is the molecular sieve with MEL topological framework.
2. the preparation method of polyoxymethylene dimethyl ethers according to claim 1, is characterized in that methyl alcohol or dme: formaldehyde or trioxymethylene mol ratio are 1:(0.5~6).
3. the preparation method of polyoxymethylene dimethyl ethers according to claim 1, is characterized in that formaldehyde is the formaldehyde solution of 10~80 weight t%, or paraformaldehyde or trioxymethylene.
4. the preparation method of polyoxymethylene dimethyl ethers according to claim 1, is characterized in that catalyst levels is 0.1~10% of reaction raw materials weight.
5. the preparation method of polyoxymethylene dimethyl ethers according to claim 1, is characterized in that temperature of reaction is 70~150 ℃.
6. the preparation method of polyoxymethylene dimethyl ethers according to claim 1, is characterized in that reaction pressure is 0.5~6MPa.
7. the preparation method of polyoxymethylene dimethyl ethers according to claim 1, is characterized in that the X-ray diffracting spectrum of described MEL structure molecular screen is 11.1 ± 0.1,10.0 ± 0.1,6.7 ± 0.1, there is d-spacing maximum value at 6.0 ± 0.1,3.8 ± 0.1,3.7 ± 0.1 and 3.0 ± 0.1 dust places.
8. the preparation method of polyoxymethylene dimethyl ethers according to claim 1, the preparation method who it is characterized in that described MEL structure molecular screen, comprise the following steps: silicon source, aluminium source, organic formwork agent, mineral alkali and water are mixed by required stoichiometric ratio, 100~180 ℃ of crystallization 1~20 day, product after filtration, washing, dry, obtain MEL structure molecular screen; Wherein silicon source is selected from least one in silicon sol, silicon ester, diatomite, water glass or solid oxidation silicon, aluminium source is selected from least one in sodium aluminate, pseudo-boehmite, Tai-Ace S 150, aluminum nitrate, aluminum chloride, aluminium hydroxide, kaolin or polynite, organic formwork agent is selected from TBAH, at least one in Tetrabutyl amonium bromide or tetrabutylammonium chloride, mineral alkali is selected from least one in sodium hydroxide or potassium hydroxide; Each component mol ratio of raw material is: SiO 2/ Al 2o 3=20~300, H 2o/SiO 2=10~150, OH -/ SiO 2=0.001~1, organic formwork agent/SiO 2=0.01~1.
9. the preparation method of polyoxymethylene dimethyl ethers according to claim 8, is characterized in that crystallization temperature is 110~170 ℃, and crystallization time is 2~15 days.
10. the preparation method of polyoxymethylene dimethyl ethers according to claim 8, is characterized in that each component mol ratio of raw material is: SiO 2/ Al 2o 3=50~250, H 2o/SiO 2=30~120, OH -/ SiO 2=0.005~0.8, organic formwork agent/SiO 2=0.03~0.08.
CN201210393007.5A 2012-10-17 2012-10-17 Preparation method of polyoxymethylene dimethyl ethers Pending CN103739459A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109134210A (en) * 2017-06-19 2019-01-04 镇江瑞德新材料科技研发有限公司 A method of polyoxymethylene dimethyl ether is produced using molecular catalyst

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CN101768058A (en) * 2009-01-07 2010-07-07 中国石油化工股份有限公司 Method for preparing polyoxymethylene dimethyl ether
CN102040488A (en) * 2009-10-13 2011-05-04 中国石油化工股份有限公司 Method for synthesizing PODE (polyformaldehyde dimethyl ether)
CN103420818A (en) * 2012-05-16 2013-12-04 中国石油化工股份有限公司 Polyformaldehyde dimethyl ether preparation method

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CN102040488A (en) * 2009-10-13 2011-05-04 中国石油化工股份有限公司 Method for synthesizing PODE (polyformaldehyde dimethyl ether)
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109134210A (en) * 2017-06-19 2019-01-04 镇江瑞德新材料科技研发有限公司 A method of polyoxymethylene dimethyl ether is produced using molecular catalyst

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