CN103737727B - A kind of simple and effective rough stone block priming by vacuum bracing means and using method thereof - Google Patents
A kind of simple and effective rough stone block priming by vacuum bracing means and using method thereof Download PDFInfo
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- CN103737727B CN103737727B CN201310324458.8A CN201310324458A CN103737727B CN 103737727 B CN103737727 B CN 103737727B CN 201310324458 A CN201310324458 A CN 201310324458A CN 103737727 B CN103737727 B CN 103737727B
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- 239000004575 stone Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000037452 priming Effects 0.000 title claims abstract description 11
- 239000004033 plastic Substances 0.000 claims abstract description 69
- 229920003023 plastic Polymers 0.000 claims abstract description 69
- 239000003292 glue Substances 0.000 claims abstract description 36
- 239000000853 adhesive Substances 0.000 claims abstract description 22
- 230000001070 adhesive effect Effects 0.000 claims abstract description 22
- 229920001971 elastomer Polymers 0.000 claims abstract description 21
- 230000002787 reinforcement Effects 0.000 claims abstract description 18
- 230000010410 reperfusion Effects 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims abstract description 12
- 238000002347 injection Methods 0.000 claims abstract description 3
- 239000007924 injection Substances 0.000 claims abstract description 3
- 235000015111 chews Nutrition 0.000 claims abstract 3
- 239000002699 waste material Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- PYVRVRFVLRNJLY-KTKRTIGZSA-N 1-oleoyl phosphatidylethanolamine Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(O)COP(O)(=O)OCCN PYVRVRFVLRNJLY-KTKRTIGZSA-N 0.000 claims description 3
- 235000018087 Spondias lutea Nutrition 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 230000001055 chewing effect Effects 0.000 claims description 2
- 239000000284 extract Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 238000010025 steaming Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000007711 solidification Methods 0.000 abstract description 4
- 230000008023 solidification Effects 0.000 abstract description 4
- 238000007596 consolidation process Methods 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 abstract description 2
- 239000012466 permeate Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 239000010408 film Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 239000004836 Glue Stick Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 238000010999 medical injection Methods 0.000 description 1
- 238000000386 microscopy Methods 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Abstract
The invention discloses a kind of simple and effective rough stone block priming by vacuum bracing means and using method thereof, it is characterized in that reperfusion reinforcement device by vavuum pump (15), vacuum comb (4), vacuum meter (7), bonding in vacuum sebific duct (5), plastics chew (3), vacuum plastic bag (1), strong clamp (2) forms vacuumizes, the glue pouring system that keeps vacuum system and storage glue device (11), sebific duct (12), syringe needle (13), sheet rubber (9), wireway (14), support and hook assembly (10) to form is formed; Vavuum pump chews through vacuum comb, bonding in vacuum sebific duct, plastics Absolute truth reciprocal of duty cycle rough stone block in vacuum plastic bag (6) being evacuated to 2-20KPa, and reperfusion reinforcement adhesive is through the crack (8) of storage glue device, sebific duct, syringe needle, sheet rubber injection rough stone block; Through certain hour, reperfusion reinforcement adhesive permeates in crack, solidification, makes rough stone block obtain integral reinforcing.This device one-time investment is few, and method of operating is easier, to the filling consolidation effect that connectivity and non-penetrating property crack and hole have all had.
Description
Technical field
Under the invention belongs to a kind of vacuum condition, reperfusion reinforcement adhesive is injected device and the using method thereof that rough stone block crack reinforces rough stone block.
Background technology
Rough stone block, especially Dali Waste stone material, not only there are many cracks, hole in inside, if not encapsulating is reinforced, when sawing becomes hair plates, is often broken into rubble, causes economic loss but also waste valuable rock material resource.Existing enhancing perfusion technology can reinforce connectivity crack and hole, and non-penetrating property crack and hole are not discharged because of the air in crack, and adhesive is difficult to enter, and have impact on consolidation effect.Priming by vacuum is reinforced, and by encapsulating again after vacuumizing, adhesive can enter in non-penetrating property crack and hole and go, and has superiority in the famine material reinforcing of non-penetrating property crack, hole prosperity.But, the prior art existing defects that priming by vacuum is reinforced, one is use vacuum tank and larger vavuum pump, and one-time investment is more; Two is that rough stone block size is lack of standardization, and is larger-size rectangle, easily causes the waste of adhesive; Three be must repeatedly encapsulating, vacuumize, operation comparatively bother, need to be improved.
Summary of the invention
In the object of the present invention, be to overcome prior art weak point, a kind of simple and effective rough stone block priming by vacuum bracing means and using method thereof are provided.
The present invention takes following technical scheme:
(1) simple and effective rough stone block priming by vacuum bracing means and a using method thereof, it is characterized in that reperfusion reinforcement device by vavuum pump (15), vacuum comb (4), vacuum meter (7), bonding in vacuum sebific duct (5), plastics chew (3), vacuum plastic bag (1), strong clamp (2) forms vacuumizes, the glue pouring system that keeps vacuum system and storage glue device (11), sebific duct (12), syringe needle (13), sheet rubber (9), wireway (14), support and hook assembly (10) to form is formed; The rough stone block (6) that surface distributed crack (8) is placed in vacuum plastic bag.
(2) select thickness to be the plastic sheeting of 0.07-0.7 millimeters thick, preferably PVC, MOPE film makes square or cylindric vacuum plastic bag, is hung in by rough stone block in vacuum plastic bag, and sack strong clamp clamps.
(3) on the vacuum plastic bag of rough stone block top and surrounding appropriate location, stick with glue agent stickup plastics to chew, after plastics are chewed and are pasted jail, sting the duck eye that a diameter is about 3mm chewing on vacuum plastic bag corresponding to center chassis with plastics, bonding in vacuum sebific duct from vacuum comb is connected on plastics chew, vacuum comb is connected with vavuum pump, and the chassis of band diameter 30-50mm chewed by plastics, is convenient to bonding on vacuum plastic bag and sealing.
(4) vavuum pump is started, air in vacuum plastic bag is chewed through plastics, bonding in vacuum sebific duct, vacuum comb enters vavuum pump and enters air, the plastic sheeting of vacuum plastic bag is by atmospheric pressure, be pressed on rough stone block, stop vavuum pump when the vacuum meter absolute pressure on vacuum comb reaches 2-20KPa, it is qualified for being less than 20KPa with Absolute truth reciprocal of duty cycle in 1 hour, stops vavuum pump.
(5) observe waste material end face and 4 side distribution situations of cracks, the vacuum plastic bag outer surface in centre position, each crack pastes sheet rubber, and sheet rubber size, between 5-10mm, sticks with glue agent and pastes jail and sealing.
(6) support and hook assembly is set up at rough stone block end face, the storage glue device that reperfusion reinforcement adhesive is housed is hung on suspension hook, the crack place of reinforced glue stick in sebific duct, syringe needle, sheet rubber injection vacuum plastic bag, must be vented before sebific duct injecting glue, storage glue device leads to air through wireway.Illustrate that when storing up glue device glue liquid surface and not steaming glue has been filled with in waste material crack, extracts syringe needle, changes in other position encapsulatings.
(7) after encapsulating terminates 1-4 hour, reperfusion reinforcement adhesive viscosity does not flow backwards after increasing to and eliminating vacuum and goes out from crack, chew from plastics and take out vacuum connection tube, eliminate the vacuum in vacuum plastic bag, open strong clamp again, open vacuum plastic bag sack, the rough stone block of having filled with glue is hung out, after cured sawing.
(8) vacuum plastic bag can repeatedly use; For keeping vacuum, a period of time after completing with encapsulating during encapsulating, repeatedly vacuum pump evacuation can be used.
Device therefor and material are:
(1) rotary-vane vaccum pump series selected by vavuum pump (15), and preferably select 2XZ-4 type, vacuum is high, lighter in weight, is supplied through Beng Ye Manufacturing Co., Ltd by Shanghai ten thousand.
(2) film of vacuum plastic bag (1) is prepared, the most handy PVC, MOPE material, thickness 0.07-0.7mm, can be processed into more bigger than rough stone block square bag-shaped specially, the cylindrical thin-film that also can directly use blowing to make, when using the latter, the other end of cylindrical thin-film with strong clamp clamping or can seal.
(3) strong clamp (2) selects the steel plate of thickness about 5-10mm to prepare, long 20-40cm, wide 3-10cm, upper and lower two pieces, holes in two ends, by bolted, and also can be special.The plastic sheeting folding that need be sealed by vacuum plastic bag, clips with strong clamp, also can be shut by plastic sheeting sack by the method for heat-sealing.
(4) vacuum comb (4) as shown in Figure 2: main body stainless steel tube or common steel tube are made, long 1-2 rice, internal diameter 3-5cm, main body is welded vacuum meter (7) adapter (16), 5-15 bonding in vacuum sebific duct (5) interface (19), interface external diameter 8-10mm, length 3-5cm; In main body, welded still pipe (17), is connected with vavuum pump, another weldering support plate two pieces (18), and vacuum comb is stablized.
(5) bonding in vacuum sebific duct (5), selects vacuum rubber pipe, internal diameter 8-10mm, length 0.8-2 rice/root, Shenyang Jiu Xing rubber Co., Ltd, the supply of Hebei Hua Xiangguan industry company.
(6) plastic mouth (3), selects the encapsulating mouth that Hunan Ke Sheng macromolecular material Co., Ltd produces, bore 3-5mm, external diameter 8-10mm, pipe range 4-6cm, chassis external diameter 3-5cm.
(7) store up glue device (11), medical glass, plastic bottle and polybag can be selected, capacity 500-1000 milliliter, band rubber stopper.
(8) sebific duct (12), select 1 × 2,2 × 4,3 × 5(internal diameter × external diameter, mm) the disposable infusion sebific duct of transfusion silicone rubber tube or band pin, Shenzhen Feng Li silicone tube material product factory, the supply of Mei Kelin Science and Technology Ltd. of Shenzhen.
(9) syringe needle (13), selects Medical injection needle 9#-13#, determines according to glue consumption, and Wuhan imperial crown herding apparatus factory supplies.
(10) sheet rubber (9), select DF68 self-adhesion damp film, produced by east, Xushui County rubber Co., Ltd, also the soft rubber pad of thickness 2-5mm can be used, this flaky material is cut into the bulk of each 5-10mm of length and width, tear separate paper off, stick to application site, can contact pin encapsulating after compacting.
(11) paste plastic mouth adhesive used, require that quick solidifying, bonding force are strong, good airproof performance, the sticky mouth glue of Hunan Ke Sheng new material Co., Ltd can be selected, the blue or green red glue of two-component acrylicester, the vacuum compound of Wuhan Pu Site Science and Technology Ltd..
(12) reperfusion reinforcement adhesive, require that adhesive strength is large, viscosity is little, good penetrability, working life is long, 6166, the 6266 type reperfusion reinforcement adhesive selecting Hunan Ke Sheng new material Co., Ltd to produce, also optional use Italian TENAX series import adhesive.
Rough stone block reperfusion reinforcement device of the present invention and using method thereof have following advantage:
(1) one-time investment is few;
(2) operation is comparatively easy;
(3) loss of reperfusion reinforcement glue is decreased;
(4) to the filling consolidation effect that connectivity and non-penetrating property crack, hole have all had.
Accompanying drawing explanation
Fig. 1 is apparatus of the present invention sketches, and Fig. 2 is vacuum comb sketch.
Fig. 1 marks: vacuum plastic bag (1), strong clamp (2), plastics are chewed (3), vacuum comb (4), bonding in vacuum sebific duct (5), rough stone block (6), vacuum meter (7), crack (8), sheet rubber (9), support and hook assembly (10), stored up glue device (11), sebific duct (12), syringe needle (13), wireway (14), vavuum pump (15).
Fig. 2 marks: the adapter of gauge manifold (16), vavuum pump (17), support plate (18), bonding in vacuum sebific duct interface (19).
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is elaborated
A kind of Sichuan Province China, as the Dali Waste stone material (6) of beautiful marble company, grows 2.1 meters, wide 1.6 meters, high 1.4 meters, surface observation, crack (8) is flourishing, the major fracture of width 0.5-3mm totally 16,0.1-0.5mm gap is many, and most gap is connected with major fracture.Select the few one side of major fracture to expect bottom surface as famine, being hung in thickness is 0.4mm, long 3 meters, in wide 2 meters, the square vacuum plastic bag (1) of high 4 meters, after taking out lifting rope, clipped by vacuum plastic bag sack with strong clamp (2), by vacuum comb (4), supporting and hook assembly (10) are placed in rough stone block end face, glue plastics to chew (3), and on vacuum plastic poly-bag, hold the aperture that diameter is about 3mm successfully, connect plastics to chew, bonding in vacuum sebific duct (5), vacuum comb, vacuum meter (7) and vavuum pump (15), start 2XZ-4 type rotary-vane vaccum pump, when 30 minutes, vacuum reaches absolute pressure 5Kpa, stop vavuum pump, reconnoitring waste material crack location and walking backward, major fracture comparatively pastes sheet rubber (9) totally 32 places in the place of concentrating with gap distribution, in storage glue device (11), pour into Hunan Ke Sheng new material Co., Ltd produce 6266 type reperfusion reinforcement adhesive, connection rubber tube (12) and syringe needle (13), discharge the air in sebific duct, syringe needle is inserted waste material crack place through sheet rubber.Reperfusion reinforcement adhesive is by atmospheric pressure, and press-in is waste expects crack.The 65 minutes time of whole priming by vacuum adhesive, share 6266 type reperfusion reinforcement adhesive 8.5kg.Start vavuum pump in encapsulating process 3 times, each 5 minutes, vacuum gauge pressure indicated value was not more than 20Kpa.After encapsulating terminates, through reaction in 2 hours, adhesive primary solidification, took off syringe needle, sebific duct, storage glue device, supporting and hook assembly.Take bonding in vacuum sebific duct apart, eliminate vacuum, take off vacuum comb, open strong clamp, rough stone block is hung out and continues solidification.Encapsulating and setting up period environment temperature 22-30 DEG C.Continue solidification after 72 hours, rough stone block enters gang saw section, slice process process is normal, sheet thickness 18mm, sawing lumber recovery is 100%, microscopy after grinding and polishing, and the reperfusion reinforcement adhesive length value entered in 0.5-3mm wide seam is total length 92%, the length value entered in 0.10-0.50 wide seam is 85% of total length, and successful of the invention process is better than prior art effect.
Claims (3)
1. a simple and effective rough stone block priming by vacuum bracing means, it is characterized in that reperfusion reinforcement device by vavuum pump (15), vacuum comb (4), vacuum meter (7), bonding in vacuum sebific duct (5), plastics chew (3), vacuum plastic bag (1), strong clamp (2) forms vacuumizes, the glue pouring system that keeps vacuum system and storage glue device (11), sebific duct (12), syringe needle (13), sheet rubber (9), wireway (14), support and hook assembly (10) to form is formed; The rough stone block (6) that surface distributed crack (8) is placed in vacuum plastic bag (1), chew (3) at the upper plastics of pasting of vacuum plastic bag (1), bonding in vacuum sebific duct (5) one end is connected on plastics and chews on (3), the other end is connected with the bonding in vacuum sebific duct interface (19) of vacuum comb (4), gauge manifold (16) on vacuum comb connects vacuum meter (7), and on vacuum comb, vavuum pump adapter (17) is connected with vavuum pump (15); Rough stone block (6) end face sets up support and hook assembly (10), the storage glue device (11) be hung on suspension hook is connected with vacuum plastic bag (1) through sebific duct (12), syringe needle (13), sheet rubber (9), the logical air of the wireway (14) in storage glue device (11).
2. the using method of a kind of simple and effective rough stone block priming by vacuum bracing means according to claim 1, is characterized in that:
(1) select thickness to be that square or cylindric vacuum plastic bag made by the plastic sheeting of 0.07-0.7 millimeters thick, hung in by rough stone block in vacuum plastic bag, sack strong clamp clamps;
(2) on the vacuum plastic bag of rough stone block top and surrounding appropriate location, stick with glue agent stickup plastics to chew, after plastics are chewed and are pasted jail, sting the aperture that a diameter is about 3mm chewing on vacuum plastic bag corresponding to center chassis with plastics, bonding in vacuum sebific duct from vacuum comb is connected on plastics chew, vacuum comb is connected with vavuum pump;
(3) vavuum pump is started, air in vacuum plastic bag is chewed through plastics, bonding in vacuum sebific duct, vacuum comb enter vavuum pump and enter air, the plastic sheeting of vacuum plastic bag is by atmospheric pressure, be pressed on rough stone block, vavuum pump is stopped when the vacuum meter absolute pressure on vacuum comb reaches 2-20KPa, in 1 hour, Absolute truth reciprocal of duty cycle is less than 20KPa is qualified, stops vavuum pump;
(4) observe waste material end face and 4 side distribution situations of cracks, the vacuum plastic bag outer surface in centre position, each crack pastes sheet rubber, and sheet rubber size, between 5-10mm, sticks with glue agent and pastes jail and seal;
(5) support and hook assembly is set up at famine material end face, the storage glue device that reperfusion reinforcement adhesive is housed is hung on suspension hook, the crack place of adhesive in sebific duct, syringe needle, sheet rubber injection vacuum plastic bag, must be vented before sebific duct injecting glue, storage glue device leads to air through wireway, illustrate that when storing up glue device glue liquid surface and not steaming glue has been filled with in waste material crack, extracts syringe needle, changes in other position encapsulatings;
(6), after encapsulating terminates 1-4 hour, reperfusion reinforcement adhesive viscosity does not flow backwards after increasing to and eliminating vacuum and goes out from crack, chews take out bonding in vacuum sebific duct from plastics, eliminate the vacuum in vacuum plastic bag, open strong clamp again, open vacuum plastic bag sack, the famine material of having filled with glue is hung out;
(7) vacuum plastic bag can repeatedly use, and for keeping vacuum, a period of time after completing, repeatedly can use vacuum pump evacuation during encapsulating with encapsulating.
3. the using method of a kind of simple and effective rough stone block priming by vacuum bracing means according to claim 2, is characterized in that plastic sheeting preferably PVC, MOPE film selected.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310324458.8A CN103737727B (en) | 2013-07-30 | 2013-07-30 | A kind of simple and effective rough stone block priming by vacuum bracing means and using method thereof |
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| CN201310324458.8A CN103737727B (en) | 2013-07-30 | 2013-07-30 | A kind of simple and effective rough stone block priming by vacuum bracing means and using method thereof |
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| CN103737727B true CN103737727B (en) | 2015-08-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201800010616A1 (en) * | 2018-11-27 | 2020-05-27 | Girasole Pietre Naturali S R L | AN IMPROVED METHOD OF RESINING A BLOCK IN STONE MATERIAL |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104276847B (en) * | 2014-06-24 | 2017-03-22 | 湖南柯盛新材料有限公司 | Treatment method of stone blocks |
| CN104526887B (en) * | 2014-12-30 | 2016-03-30 | 北川贤峰石材制品有限公司 | A kind of method adopting marble leftover pieces to realize Marble processing |
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| CN103737727A (en) | 2014-04-23 |
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Denomination of invention: Rough stone block vacuum filling and reinforcing device simple, effective and convenient to use and application method thereof Effective date of registration: 20170330 Granted publication date: 20150819 Pledgee: Bank of Changsha Limited by Share Ltd. Liuyang branch Pledgor: HUNAN KOSEN NEW MATERIAL Co.,Ltd. Registration number: 2017430000020 |
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Denomination of invention: Rough stone block vacuum filling and reinforcing device simple, effective and convenient to use and application method thereof Effective date of registration: 20200507 Granted publication date: 20150819 Pledgee: China Construction Bank Co.,Ltd. Changsha Xingsha Branch Pledgor: Hunan Kosen New Material Co.,Ltd. Registration number: Y2020980002038 |
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