CN103737715A - Sharp-end type concrete pipe pile and production method thereof - Google Patents

Sharp-end type concrete pipe pile and production method thereof Download PDF

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Publication number
CN103737715A
CN103737715A CN201410003246.4A CN201410003246A CN103737715A CN 103737715 A CN103737715 A CN 103737715A CN 201410003246 A CN201410003246 A CN 201410003246A CN 103737715 A CN103737715 A CN 103737715A
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China
Prior art keywords
pile
sharp
tip
pointed stake
stake head
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CN201410003246.4A
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Chinese (zh)
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CN103737715B (en
Inventor
周艳文
陈国和
杨金辉
杨晓彬
林成
董伟东
冯三苟
林丽华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUJIAN DADI CONCRETE PILE Co Ltd
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FUJIAN DADI CONCRETE PILE Co Ltd
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Priority to CN201410003246.4A priority Critical patent/CN103737715B/en
Publication of CN103737715A publication Critical patent/CN103737715A/en
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Publication of CN103737715B publication Critical patent/CN103737715B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/02Methods or machines specially adapted for the production of tubular articles by casting into moulds
    • B28B21/10Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
    • B28B21/22Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts
    • B28B21/30Centrifugal moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/56Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
    • B28B21/60Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts prestressed reinforcements
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/24Prefabricated piles
    • E02D5/30Prefabricated piles made of concrete or reinforced concrete or made of steel and concrete
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/72Pile shoes
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0004Synthetics
    • E02D2300/0018Cement used as binder
    • E02D2300/002Concrete

Abstract

The invention discloses a sharp-end type concrete pipe pile and a production method thereof. The production method comprises the following steps: producing a funnel-shaped sharp pile head outer mold, wherein the tail end is a barrel structure with a baffle plate, and a plurality of screw holes are designed in the bottom of the baffle plate; producing a sharp pile head cage frame matched with the sharp pile head outer mold, wherein the sharp end is provided with a funnel-shaped iron boot, and the tail end is provided with a spiral separation plate; further producing a normal pipe pile body cage frame; placing the sharp pile head outer mold at the tail end of a pipe mold, placing the sharp pile head cage frame and the pile body cage frame into the pipe mold to connect in series and reinforce, and thus fixing the pile body cage frame and the sharp pile head outer mold; assembling, distributing, mold-compounding, tensioning, centrifugalizing, steaming, and demolding according to the prior art, and finally assembling a pile head screw. The pile body produced according to the invention is simple in structure, compact and firm, good in integrality, excellent in sealing property, not easy to corrode, simple and convenient in technical process, low in cost and high in efficiency, and many devices and facilities are not needed to be added on the basis of the original method in the production process.

Description

A kind of tip type concrete tubular pile and production method thereof
[technical field]
The invention belongs to concrete tubular pile production technical field, specifically refer to a kind of tip type concrete tubular pile and production method thereof.
[background technology]
Existing tubular pile industry, pile tube is the form that adopts A+B mostly, i.e. an annex (the various pointed stake heads of steel) in common flat stake welding; Also have plenty of be beforehand with put into after what a concrete pointed stake head pipe die again with concrete casting moulding.The former,, because need weldable steel metal pointing pile crown, has expended the time in technique, has expended cost in material.A kind ofly with concrete pointed stake head, replaced expensive steel pointed stake head afterwards, reduced cost, but manufacturing process need to divide several stages to complete, complex process, takes time and effort, and has lamination between pile body and pile crown.
In view of this, the inventor, for the defect further investigation of prior art, has this case to produce then.
[summary of the invention]
Technical problem to be solved by this invention is to provide a kind of tip type concrete tubular pile and production method thereof, its pile body structure simply, closely solid, good integrity, sealing property are excellent, not perishable, technological process is easy, low-cost high-efficiency, production process is on the original basis without adding too much installations and facilities.
The present invention is achieved in that
A production method for tip type concrete tubular pile, comprises the steps:
Step 1: manufacture a funnel shaped pointed stake head external mold, its tail end is the barrel-like structure with breast board, has a plurality of screw holes in breast board bottom design;
Step 2: manufacture a pointed stake head cage muscles and bones frame matching with described pointed stake head external mold, its tip is with funnel shaped stirrup strap, and its tail end is with screw type division board; Described stirrup strap tip is provided with a through hole; Also manufacture a common tubular pile body cage muscles and bones frame;
Step 3: pointed stake head external mold is positioned over to pipe die tail end place, and its barrel-like structure part is in pipe die, and its breast board is close to die orifice;
Step 4: the main cage muscle pier nose place at described pile body cage muscles and bones frame tail end loads onto the attaching nut with draw-in groove;
Step 5: described pointed stake head cage muscles and bones frame and described pile body cage muscles and bones frame are put into described pipe die series connection reinforcing, and described screw type division board is divided into two bins by described pipe die, i.e. tip storehouse and pile body storehouse;
Step 6: the through hole with screw rod through described stirrup strap tip, be contained in attaching nut upper, pile body cage muscles and bones frame and pointed stake head external mold are fixed;
Step 7: according to existing technique assembling, cloth, matched moulds, stretch-draw;
Step 8: centrifugal: be assemblied in screw type division board on pointed stake head cage muscles and bones frame and concrete can be continuous and unbroken and send into pointed stake head end and make it isolation and enrich in centrifugal process, by described through hole, watch situation, as below standard from as described in inject concrete slurry through hole and make it substantial;
Step 9: by steam-cured, the demoulding, pile top screw is finally installed.
Further, the most advanced and sophisticated angle of described pointed stake head external mold is 57-60 °.
Further, the breast board of described pointed stake head external mold exceeds barrel-like structure 3-4mm.
Further, described screw type division board is on a diameter is less than the open-type plectane of pile tube diameter 4-6mm, to weld the screw wing of a screw type shape.
A tip type concrete tubular pile, adopts above-mentioned tip type concrete tubular pile production method to prepare.
The invention has the advantages that: the invention provides a kind of novel end stake with pointed stake header structure, this tip and pile body are an integral body, all adopt the disposable pouring moulding of concrete.Its pile body structure is simply, closely solid, good integrity, sealing property are excellent, and not perishable, technological process is easy, low-cost high-efficiency, and production process is on the original basis without adding too much installations and facilities.
[accompanying drawing explanation]
The invention will be further described in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is pointed stake head external mold front view of the present invention.
Fig. 2 is pointed stake head external mold top view of the present invention.
Fig. 3 is pointed stake head cage muscles and bones shelf structure schematic diagram of the present invention.
Fig. 4 is the screw type division board top view of pointed stake head cage muscles and bones frame of the present invention.
Fig. 5 is the structural representation of pile body cage muscles and bones frame of the present invention.
Fig. 6 is the pile tube cutaway view after the present invention assembles.
[specific embodiment]
A production method for tip type concrete tubular pile, comprises the steps:
Step 1: manufacture a funnel shaped pointed stake head external mold 1, as depicted in figs. 1 and 2, its tail end is the barrel-like structure with breast board 11, has by the screw hole 12 of pile tube specification respective numbers in breast board 11 bottom design; Tip 13 angles of pointed stake head external mold 1 are between 57-60 °, and the long 10-15mm of barrel-like structure of tail end band breast board 11, is easily installed in pipe die tail end; Breast board 11 exceeds barrel-like structure 3-4mm.
Step 2: manufacture a pointed stake head cage muscles and bones frame 2 matching with described pointed stake head external mold 1, as shown in Figure 3, its tip is with funnel shaped stirrup strap 21, and its tail end is with screw type division board 22, as shown in Figure 4; The through hole 23 that there is a 3-6mm band silk tooth at stirrup strap 21 tips, can be inspection opening or be material hole; Screw type division board 22 is on a diameter is less than the open-type plectane of corresponding pile tube diameter 4-6mm, to weld the screw wing of a screw type shape.Also manufacture a common tubular pile body cage muscles and bones frame 3, as shown in Figure 5;
Step 3: pointed stake head external mold 1 is positioned over to pipe die 4 tail end places, and its barrel-like structure part is in pipe die 4, and its breast board 11 is close to die orifice; As shown in Figure 6.
Step 4: the main cage muscle pier nose place at described pile body cage muscles and bones frame 3 tail ends loads onto the attaching nut 31 with draw-in groove, does is this attaching nut's model with draw-in groove?
Step 5: described pointed stake head cage muscles and bones frame 2 and described pile body cage muscles and bones frame 3 are put into described pipe die series connection reinforcing, and described screw type division board 22 is divided into two bins by described pipe die, i.e. tip storehouse and pile body storehouse;
Step 6: the through hole 13 with screw rod through described stirrup strap 21 tips, be contained on attaching nut 31, make pile body cage muscles and bones frame 3 and pointed stake head external mold 1 fixing;
Step 7: according to existing technique assembling, cloth, matched moulds, stretch-draw;
Step 8: centrifugal: be assemblied in screw type division board on pointed stake head cage muscles and bones frame and concrete can be continuous and unbroken and send into pointed stake head end and make it isolation and enrich in centrifugal process, by described through hole, watch situation, as below standard from as described in inject concrete slurry through hole and make it substantial;
Step 9: by steam-cured, the demoulding, pile top screw is finally installed.
A tip type concrete tubular pile, adopts above-mentioned tip type concrete tubular pile production method to prepare.
The invention provides a kind of novel end stake with pointed stake header structure, this tip and pile body are an integral body, all adopt the disposable pouring moulding of concrete.Its pile body structure is simply, closely solid, good integrity, sealing property are excellent, and not perishable, technological process is easy, low-cost high-efficiency, and production process is on the original basis without adding too much installations and facilities.
The foregoing is only better enforcement use-case of the present invention, be not intended to limit protection scope of the present invention.Within the spirit and principles in the present invention all, any modification of doing, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (5)

1. a production method for tip type concrete tubular pile, is characterized in that: comprise the steps:
Step 1: manufacture a funnel shaped pointed stake head external mold, its tail end is the barrel-like structure with breast board, has a plurality of screw holes in breast board bottom design;
Step 2: manufacture a pointed stake head cage muscles and bones frame matching with described pointed stake head external mold, its tip is with funnel shaped stirrup strap, and its tail end is with screw type division board; Described stirrup strap tip is provided with a through hole; Also manufacture a common tubular pile body cage muscles and bones frame;
Step 3: pointed stake head external mold is positioned over to pipe die tail end place, and its barrel-like structure part is in pipe die, and its breast board is close to die orifice;
Step 4: the main cage muscle pier nose place at described pile body cage muscles and bones frame tail end loads onto the attaching nut with draw-in groove;
Step 5: described pointed stake head cage muscles and bones frame and described pile body cage muscles and bones frame are put into described pipe die series connection reinforcing, and described screw type division board is divided into two bins by described pipe die, i.e. tip storehouse and pile body storehouse;
Step 6: the through hole with screw rod through described stirrup strap tip, be contained in described attaching nut upper, pile body cage muscles and bones frame and pointed stake head external mold are fixed;
Step 7: according to existing technique assembling, cloth, matched moulds, stretch-draw;
Step 8: centrifugal: be assemblied in screw type division board on pointed stake head cage muscles and bones frame and concrete can be continuous and unbroken and send into pointed stake head end and make it isolation and enrich in centrifugal process, by described through hole, watch situation, as below standard from as described in inject concrete slurry through hole and make it substantial;
Step 9: by steam-cured, the demoulding, pile top screw is finally installed.
2. the production method of a kind of tip type concrete tubular pile as claimed in claim 1, is characterized in that: the most advanced and sophisticated angle of described pointed stake head external mold is 57-60 °.
3. the production method of a kind of tip type concrete tubular pile as claimed in claim 1, is characterized in that: the breast board of described pointed stake head external mold exceeds barrel-like structure 3-4mm.
4. the production method of a kind of tip type concrete tubular pile as claimed in claim 1, is characterized in that: described screw type division board is on a diameter is less than the open-type plectane of pile tube diameter 4-6mm, to weld the screw wing of a screw type shape.
5. a tip type concrete tubular pile, is characterized in that: adopt the tip type concrete tubular pile production method described in any one in claim 1 to 4 to prepare.
CN201410003246.4A 2014-01-02 2014-01-02 A kind of Sharp-end type concrete pipe pile and production method thereof Active CN103737715B (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112692985A (en) * 2019-10-07 2021-04-23 冯唐生 Production process of integrated PHC tubular pile with tip
CN113664979A (en) * 2021-07-07 2021-11-19 福建省大地管桩有限公司 Deviation rectifying method for pointed pile head of concrete tubular pile

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006265853A (en) * 2005-03-22 2006-10-05 Tomita Seisakusho:Kk Concrete pile with screw blade
CN2900627Y (en) * 2004-07-19 2007-05-16 福建省大地管桩有限公司 Concrete head beating tubular pile
CN201310090Y (en) * 2008-11-20 2009-09-16 国鼎(南通)管桩有限公司 Prestressed steel pipe concrete pile
CN101758556A (en) * 2010-01-08 2010-06-30 福建省大地管桩有限公司 Manufacturing method of concrete head-forging pipe pile with tapered pile tip
CN102995635A (en) * 2012-12-17 2013-03-27 青岛昊河水泥制品有限责任公司 Prestressed concrete square pile and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2900627Y (en) * 2004-07-19 2007-05-16 福建省大地管桩有限公司 Concrete head beating tubular pile
JP2006265853A (en) * 2005-03-22 2006-10-05 Tomita Seisakusho:Kk Concrete pile with screw blade
CN201310090Y (en) * 2008-11-20 2009-09-16 国鼎(南通)管桩有限公司 Prestressed steel pipe concrete pile
CN101758556A (en) * 2010-01-08 2010-06-30 福建省大地管桩有限公司 Manufacturing method of concrete head-forging pipe pile with tapered pile tip
CN102995635A (en) * 2012-12-17 2013-03-27 青岛昊河水泥制品有限责任公司 Prestressed concrete square pile and manufacturing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112692985A (en) * 2019-10-07 2021-04-23 冯唐生 Production process of integrated PHC tubular pile with tip
CN113664979A (en) * 2021-07-07 2021-11-19 福建省大地管桩有限公司 Deviation rectifying method for pointed pile head of concrete tubular pile

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