CN103737209A - Welding robot with symmetrical mechanisms - Google Patents
Welding robot with symmetrical mechanisms Download PDFInfo
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- CN103737209A CN103737209A CN201310692660.6A CN201310692660A CN103737209A CN 103737209 A CN103737209 A CN 103737209A CN 201310692660 A CN201310692660 A CN 201310692660A CN 103737209 A CN103737209 A CN 103737209A
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- 238000003466 welding Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 title abstract description 45
- 239000012636 effector Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 10
- 230000005484 gravity Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 12
- 230000001186 cumulative effect Effects 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/003—Programme-controlled manipulators having parallel kinematics
- B25J9/0054—Programme-controlled manipulators having parallel kinematics with kinematics chains having a spherical joint at the base
- B25J9/0057—Programme-controlled manipulators having parallel kinematics with kinematics chains having a spherical joint at the base with kinematics chains of the type spherical-prismatic-spherical
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Abstract
具有对称的机构式焊接机器人,包括多个并联机构闭环执行机构子链和一个串联的执行机构主链。所述的机构闭环子链可控制主链连杆在四杆机构闭环子链所在平面内运动,多个并联连杆子链和机身的运动可实现动平台的空间运动。本发明通过四个闭环子链和机身的合成运动实现控制,通过多个连杆与机身的连接,从而实现末端执行器的空间运动,末端执行器运动惯量小,动力学性能好,可靠性高,机构具有结构紧凑,控制简单的优点,杆件能做成轻杆,并且机构的工作空间大,使机构重心后移,保持机构平衡,能作用于更多的场合。
It has a symmetrical mechanical welding robot, including multiple parallel mechanism closed-loop actuator sub-chains and a serial actuator main chain. The closed-loop sub-chain of the mechanism can control the movement of the connecting rod of the main chain in the plane where the closed-loop sub-chain of the four-bar mechanism is located, and the movement of multiple parallel-connected sub-chains and the fuselage can realize the spatial movement of the moving platform. The present invention realizes the control through the synthetic motion of four closed-loop sub-chains and the fuselage, and realizes the spatial movement of the end effector through the connection of multiple connecting rods with the fuselage. The end effector has small motion inertia, good dynamic performance and reliability. High performance, the mechanism has the advantages of compact structure and simple control. The rod can be made into a light rod, and the working space of the mechanism is large, so that the center of gravity of the mechanism can be moved back, and the balance of the mechanism can be maintained, which can be used in more occasions.
Description
技术领域technical field
本发明涉及机器人领域,特别是具有对称的机构式焊接机器人。The invention relates to the field of robots, in particular to welding robots with symmetrical mechanisms.
背景技术Background technique
传统的串联机器人具有结构简单、成本低、工作空间大等优点,相对而言串联机器人刚度低,不能应用于高速,大承载的场合;并联机器人和传统的串联机器人相比较,具有无累积误差、精度较高、结构紧凑、承载能力大、刚度高且末端执行器惯性小等特点,驱动装置可置于定平台上或接近定平台的位置,这样运动部分重量轻,速度高,动态响应好;但是并联机器人的明显缺点是工作空间小和结构复杂。工程上现有的带有局部闭链的操作机如MOTOMAN-K10并没有解决工业机器人存在的问题,而含有对称机构式的闭环子链的并联机器人的性能比一般的并联机构更加优越,具有工作空间大、刚度高、承载能力强、惯量小和末端执行器精度高等优点,能应用在焊接、喷涂、搬运、装卸、装配、码垛等复杂作业中,有效的的提高劳动效率,在产品质量和稳定性方面有很大提高。采用圆柱坐标型和关节坐标型的机械手能有效而快捷的对末端机构进行控制,并且这种机构结构刚度好、机械传动精度高、工作空间大、机械传动损耗小、无累积误差能输出较大的动力,具有有良好的控制功能。此含并联闭环子链的机器人采用间接驱动方式,还能有效的减小驱动关节所需要的力矩。The traditional series robot has the advantages of simple structure, low cost, and large working space. Relatively speaking, the series robot has low rigidity and cannot be applied to high-speed and large-load occasions; compared with the traditional series robot, the parallel robot has no cumulative error, High precision, compact structure, large bearing capacity, high rigidity and small inertia of the end effector, etc., the driving device can be placed on the fixed platform or close to the fixed platform, so that the moving part is light in weight, high in speed and good in dynamic response; However, the obvious disadvantages of parallel robots are small working space and complex structure. The existing manipulators with partial closed chains in engineering, such as MOTOMAN-K10, did not solve the problems of industrial robots, but the performance of parallel robots with closed-loop sub-chains with symmetrical mechanisms is superior to that of ordinary parallel mechanisms. With the advantages of large space, high rigidity, strong bearing capacity, small inertia and high precision of the end effector, it can be used in complex operations such as welding, spraying, handling, loading and unloading, assembly, palletizing, etc., effectively improving labor efficiency and improving product quality. and stability have been greatly improved. Cylindrical coordinate and joint coordinate manipulators can effectively and quickly control the end mechanism, and this kind of mechanism has good structural rigidity, high mechanical transmission precision, large working space, small mechanical transmission loss, and large output without cumulative error. Power, with a good control function. The robot with parallel closed-loop sub-chains adopts an indirect drive mode, which can effectively reduce the torque required to drive the joints.
发明内容Contents of the invention
本发明的目的在于提供具有对称的机构式焊接机器人,解决传统串联机器人关于所需力矩大,刚度低和工作空间小的缺点。The purpose of the present invention is to provide a welding robot with a symmetrical mechanism, which solves the shortcomings of the traditional serial robot about the large torque required, low rigidity and small working space.
本发明通过以下技术方案达到上述目的:具有对称的机构式焊接机器人,其结构和连接方式为:The present invention achieves the above-mentioned purpose through the following technical solutions: a symmetrical mechanical welding robot, whose structure and connection mode are:
所述执行机构链由机身2、第一连杆3、第二连杆13、第三连杆7、第四连杆11、第五连杆5、第六连杆9、第七连杆14、第八连杆31、第九连杆17、第十连杆18、第十一连杆19、第十二连杆33、第十三连杆35、末端执行器21及机架1连接而成,机身2第一个连接端22通过第一转动副22与机架1连接,机身2通过第一转动副22驱动,第一转动副22通过电机驱动,机身1第二个连接端25通过第二转动副25与第一连杆3第一个连接端25连接,第一连杆3通过第二转动副25驱动,机身2第三个连接端15通过第三转动副15与第二连杆13第一个连接端15连接,第二连杆13第二个连接端26通过第四转动副26与第三连杆7第一个连接26端连接,第二连杆13第三个连接端27通过第五转动副27与第四连杆11第一个连接端27连接,第二连杆3第四个连接端32通过十五转动副32与第十二连杆33一端连接,第十二连杆33另一端通过第十六转动副34与第十三连杆35一端连杆,第十三连杆35另一端通过第二转动副25与机身2第二个连接端25连接,第五连杆5一端通过第六转动副4与第一连杆3第二个连接端4连接,第五连杆5另一端通过第七转动副6与第三连杆7第二个连接端6连接,第六连杆9一端通过第七转动副6与第三连杆7第二个连接端6连接,第六连杆9另一端通过第八转动副10与第四连杆11第二个连接端10连接,第七连杆14一端通过第九转动副16与第一连杆3第三个连接端16连接,第七连杆14另一端通过第十转动副8与第三连杆7第三个连接端8连接,第八连杆31一端通过第十转动副8与第三连杆7第三个连接端8连接,第八连杆31另一端通过第十一转动副12与第四连杆11第三个连接端12连接,第四连杆11第四个连接端28通过刚性连接与第九连杆17一端连接,第九连杆17另一端通过第十二转动副29与第十连杆18一端连接,第十连杆18通过第十二转动副29驱动,第十二转动副29通过电机驱动,第十连杆18另一端通过第十三转动副30与第十一连杆19一端连接,第十一连杆19通过第十三转动副30驱动,第十三转动30副通过电机驱动,第十一连杆19另一端通过第十四转动副20与末端执行器21连接,末端执行器21通过第十四转动副20驱动,第十四转动副20通过电机驱动,The actuator chain is composed of
所述第一转动副垂直于机架,第二转动副、第三转动副、第四转动副、第五转动副、第六转动副、第七转动副、第八转动副、第九转动副、第十转动副、第十一转动副、第十二转动副和第十三转动副旋转轴线相互平行。The first turning pair is perpendicular to the frame, the second turning pair, the third turning pair, the fourth turning pair, the fifth turning pair, the sixth turning pair, the seventh turning pair, the eighth turning pair, and the ninth turning pair , the tenth revolving pair, the eleventh revolving pair, the twelfth revolving pair and the thirteenth revolving pair are parallel to each other.
本发明的突出优点在于:The outstanding advantages of the present invention are:
1、通过两个并联闭环子链,提高了机器人机构的刚度,并且闭环子链机构式的设计大大提高机器人的工作空间,能避免机构的死点位置,微调装置能使机器人的作用范围更大,并且能使机构更好的保持平衡;1. Through two parallel closed-loop sub-chains, the rigidity of the robot mechanism is improved, and the design of the closed-loop sub-chain mechanism greatly improves the working space of the robot, which can avoid the dead point position of the mechanism, and the fine-tuning device can make the robot have a larger range of action , and can better maintain the balance of the organization;
2、与传统的电机是安装在每个关节处的工业机器人相比,机构通过两个并联闭环子链连接的机器人的电机是安装在四杆机构关节上,通过四杆机构上的运动副驱动闭环链运动,从而间接驱动末端连杆,使末端执行器的活动度和活动空间更大,能减小能动力矩;2. Compared with the traditional industrial robot whose motor is installed at each joint, the motor of the robot whose mechanism is connected by two parallel closed-loop sub-chains is installed on the joint of the four-bar mechanism, driven by the motion pair on the four-bar mechanism Closed-loop chain movement, thereby indirectly driving the end link, making the end effector more movable and moving space, and can reduce the active moment;
3、与同类型的机器人机构相比较,相同功率下做的功更多;3. Compared with the same type of robot mechanism, it can do more work under the same power;
4、电机安装在连杆的后面,降低了整个机构的重心,而且可以安装功率较大的电机在机构上,使末端执行器可以适应在焊接、喷涂、搬运、装卸、装配、码垛等复杂作业中;4. The motor is installed behind the connecting rod, which lowers the center of gravity of the entire mechanism, and can install a motor with a larger power on the mechanism, so that the end effector can be adapted to welding, spraying, handling, loading and unloading, assembly, palletizing and other complex working;
5、机器人机构在末端执行器由机构式控制,能使精度更高;5. The robot mechanism is controlled by the mechanism at the end effector, which can make the precision higher;
6、机构式机构与末端执行之间用一个带铰链的连杆和末端执行器连接,使执行器灵活度更高,工作空间比以往的机器人更大,而且带铰链的连杆做成轻杆,可以使整个机构动力性能更好且易于控制,可以使末端执行器在小范围内转动360度周角,使机构能适用于更多场合;6. A hinged connecting rod is used to connect the mechanism and the end effector to the end effector, which makes the actuator more flexible, and the working space is larger than the previous robot, and the hinged connecting rod is made into a light rod , can make the dynamic performance of the whole mechanism better and easy to control, and can make the end effector rotate 360 degrees in a small range, so that the mechanism can be applied to more occasions;
7、在两个并联闭环子链上,杆件做成轻杆,机构运动惯量小,动力学性能好;7. On the two parallel closed-loop sub-chains, the rods are made of light rods, the mechanism has a small moment of inertia and good dynamic performance;
8、机构上的微调装置与传统的带有局部闭链的操作机相比,重心集中在微调装置上,机构平衡性好,能使机器人机构承受更大的力和力矩;8. The fine-tuning device on the mechanism is compared with the traditional manipulator with partial closed chain, the center of gravity is concentrated on the fine-tuning device, the mechanism is well balanced, and the robot mechanism can bear greater force and moment;
9、六个自由度使机构能应用于更多场合;9. Six degrees of freedom enable the mechanism to be applied to more occasions;
附图说明Description of drawings
图1为本发明所述具有对称的机构式焊接机器人的第一结构示意图。Fig. 1 is a schematic diagram of the first structure of a welding robot with a symmetrical mechanism according to the present invention.
图2为本发明所述具有对称的机构式焊接机器人的机身结构示意图。Fig. 2 is a schematic diagram of the fuselage structure of the welding robot with symmetrical mechanism according to the present invention.
图3为本发明所述具有对称的机构式焊接机器人的第二连杆示意图。Fig. 3 is a schematic diagram of the second connecting rod of the symmetrical mechanism welding robot according to the present invention.
图4为本发明所述具有对称的机构式焊接机器人的第三连杆示意图。Fig. 4 is a schematic diagram of the third connecting rod of the symmetrical mechanism welding robot according to the present invention.
图5为本发明所述具有对称的机构式焊接机器人的第四连杆示意图。Fig. 5 is a schematic diagram of the fourth connecting rod of the symmetrical mechanism welding robot according to the present invention.
图6为本发明所述具有对称的机构式焊接机器人的第五连杆示意图。Fig. 6 is a schematic diagram of the fifth connecting rod of the symmetrical mechanism welding robot according to the present invention.
图7为本发明所述具有对称的机构式焊接机器人的第十二连杆示意图。Fig. 7 is a schematic diagram of the twelfth connecting rod of the symmetrical mechanism welding robot according to the present invention.
图8为本发明所述具有对称的机构式焊接机器人的第十三连杆示意图。Fig. 8 is a schematic diagram of the thirteenth connecting rod of the symmetrical mechanism welding robot according to the present invention.
图9为本发明所述具有对称的机构式焊接机器人的部分机构连接意图。Fig. 9 is a schematic diagram of part of the mechanism connection of the symmetrical mechanism-type welding robot of the present invention.
图10为本发明所述具有对称的机构式焊接机器人的第一工作示意图。Fig. 10 is a schematic diagram of the first working of the welding robot with symmetrical mechanism according to the present invention.
图11为本发明所述具有对称的机构式焊接机器人的第二工作示意图。Fig. 11 is a second working diagram of the welding robot with symmetrical mechanism according to the present invention.
图12为本发明所述具有对称的机构式焊接机器人的第三工作示意图。Fig. 12 is a schematic diagram of the third working of the welding robot with symmetrical mechanism according to the present invention.
具体实施方式Detailed ways
下面结合附图及实施例对本发明的技术方案作进一步说明。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
对照图1、图2、图3、图4、图5和图6,具有对称的机构式焊接机器人,其结构和连接方式为:Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, there is a symmetrical mechanical welding robot, and its structure and connection method are as follows:
所述执行机构链由机身2、第一连杆3、第二连杆13、第三连杆7、第四连杆11、第五连杆5、第六连杆9、第七连杆14、第八连杆31、第九连杆17、第十连杆18、第十一连杆19、第十二连杆33、第十三连杆35、末端执行器21及机架1连接而成,机身2第一个连接端22通过第一转动副22与机架1连接,机身2通过第一转动副22驱动,第一转动副22通过电机驱动,机身1第二个连接端25通过第二转动副25与第一连杆3第一个连接端25连接,第一连杆3通过第二转动副25驱动,机身2第三个连接端15通过第三转动副15与第二连杆13第一个连接端15连接,第二连杆13第二个连接端26通过第四转动副26与第三连杆7第一个连接26端连接,第二连杆13第三个连接端27通过第五转动副27与第四连杆11第一个连接端27连接,第二连杆3第四个连接端32通过十五转动副32与第十二连杆33一端连接,第十二连杆33另一端通过第十六转动副34与第十三连杆35一端连杆,第十三连杆35另一端通过第二转动副25与机身2第二个连接端25连接,第五连杆5一端通过第六转动副4与第一连杆3第二个连接端4连接,第五连杆5另一端通过第七转动副6与第三连杆7第二个连接端6连接,第六连杆9一端通过第七转动副6与第三连杆7第二个连接端6连接,第六连杆9另一端通过第八转动副10与第四连杆11第二个连接端10连接,第七连杆14一端通过第九转动副16与第一连杆3第三个连接端16连接,第七连杆14另一端通过第十转动副8与第三连杆7第三个连接端8连接,第八连杆31一端通过第十转动副8与第三连杆7第三个连接端8连接,第八连杆31另一端通过第十一转动副12与第四连杆11第三个连接端12连接,第四连杆11第四个连接端28通过刚性连接与第九连杆17一端连接,第九连杆17另一端通过第十二转动副29与第十连杆18一端连接,第十连杆18通过第十二转动副29驱动,第十二转动副29通过电机驱动,第十连杆18另一端通过第十三转动副30与第十一连杆19一端连接,第十一连杆19通过第十三转动副30驱动,第十三转动30副通过电机驱动,第十一连杆19另一端通过第十四转动副20与末端执行器21连接,末端执行器21通过第十四转动副20驱动,第十四转动副20通过电机驱动,The actuator chain is composed of
所述第一转动副垂直于机架,第二转动副、第三转动副、第四转动副、第五转动副、第六转动副、第七转动副、第八转动副、第九转动副、第十转动副、第十一转动副、第十二转动副和第十三转动副旋转轴线相互平行。The first turning pair is perpendicular to the frame, the second turning pair, the third turning pair, the fourth turning pair, the fifth turning pair, the sixth turning pair, the seventh turning pair, the eighth turning pair, and the ninth turning pair , the tenth revolving pair, the eleventh revolving pair, the twelfth revolving pair and the thirteenth revolving pair are parallel to each other.
对照图2、图3、图4、图5、图6和图7,机身和第一连杆在所在平面内的运动可实现末端执行器的空间运动。Referring to Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, the movement of the fuselage and the first connecting rod in the plane can realize the spatial movement of the end effector.
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CN104476050A (en) * | 2014-12-12 | 2015-04-01 | 广西大学 | Multi-degree-of-freedom institutional mobile welding robot |
CN104526680A (en) * | 2014-12-12 | 2015-04-22 | 广西大学 | Multi-degree of freedom wheel type mobile welding robot |
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CN104625504A (en) * | 2014-12-23 | 2015-05-20 | 广西大学 | MDOF controllable rocker arm type welding robot |
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CN104626140A (en) * | 2014-12-23 | 2015-05-20 | 广西大学 | Welding construction method using six-degree-of-freedom rotary movable type connecting rod mechanism |
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CN104626140A (en) * | 2014-12-23 | 2015-05-20 | 广西大学 | Welding construction method using six-degree-of-freedom rotary movable type connecting rod mechanism |
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