CN103724552A - Novel preparation process of super water absorbent - Google Patents
Novel preparation process of super water absorbent Download PDFInfo
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- CN103724552A CN103724552A CN201210404865.5A CN201210404865A CN103724552A CN 103724552 A CN103724552 A CN 103724552A CN 201210404865 A CN201210404865 A CN 201210404865A CN 103724552 A CN103724552 A CN 103724552A
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- water absorbent
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Abstract
The invention discloses a novel preparation process of a super water absorbent. The process comprises the following steps: (a) at first, mounting equipment required in the process; (b) putting konjak powder, acrylic acid, an initiator and a crosslinker required in the process into a reaction container, and controlling the mass ratio of the initiator to the crosslinker to be (1-3) to (2-3); (c) putting the reaction container into a constant-temperature water bath in the reaction equipment; (d) adding a catalyst into the reaction container; (e) controlling the water bath temperature, and heating for producing an esterification reaction; (f) performing reduced pressure distillation, washing a product by alcohol for multiple times, performing suction filtration, and drying the product to constant weight so as to obtain the super water absorbent. According to the process, the super water absorbent is prepared from the konjak powder and acrylic acid as main raw materials; in addition, the mass ratio of the initiator to the crosslinker is controlled in the preparation process, so that the preparation efficiency is improved and the prepared super water absorbent is excellent in performance.
Description
Technical field
The present invention relates to a kind of novel preparation process of super strength water absorbent.
Background technology
Super strength water absorbent claims again super absorbent resin, is a kind of novel functional high molecule material.Water suction multiple can reach the hundreds of of sole mass and even thousands of times.Super absorbent resin is the earliest the hydrolyzate of the starch-grafted acrylonitrile copolymer of U.S. school work portion north Research Institute in 1974, but early 1980s is Japanese super absorbent resin development technique, has occupied dominant position.Although the development time of super absorbent resin is shorter, each side development is very fast, as nineteen eighty-three Gross World Product be 6000t, to 1987, be only Japanese output and just reached 36000t; The producer of produced worldwide super absorbent resin reaches 30-40 at present, is mainly distributed in Japan, the U.S. and Europe; Product develops into the classes such as starch graft acrylic acid, cross-linked cellulose class, polyacrylate, multipolymer hydrolysis, polyethers, urethane from starch-grafted vinyl cyanide; The water-intake rate of super absorbent resin is brought up to current four or five thousand times from hundred times of the eighties.China carries out the time shorter (early 1980s starts) of super absorbent resin development, but research, production unit have reached tens of families, and the patent of super absorbent resin has reached tens of kinds.The cumulative production of 1999 has reached nearly kiloton, but still has the problems such as kind is single, quality is uneven, lacks H.D product, and the index of some content is higher.Prevailing in the world is at present superabsorbent polyacrylate resin.
By the advantage of the synthetic super absorbent resin of the graft modification of natural polymer, be that cost is lower, product exceedes life cycle and can decompose, shortcoming is that complex process, product are easily corrupt, and intensity is poor.The grafting of natural polymer mainly contains following several method.
Starch-Acrylontirile Graft Copolymer: the hydrolysate of Starch-Acrylontirile Graft Copolymer is the super absorbent resin of first exploitation in the world.Feature is that water suction multiple high (1000-3000 doubly), cost are low.Shortcoming is hydrolysis process more complicated, and drying efficiency is low.Synthetic ceric ammonium nitrate used is the most effective initiator of starch-grafted unsaturated monomer so far, and its technological process is: starch pasting → cooling → graft copolymerization → pressurized hydrolysis → cooling → acidifying → centrifugation → neutralization → being dried → finished product packing.If adopt the composite initiation system of manganic salt-ferrous ammonium sulphate hydrogen peroxide composition, grafting efficiency can reach 95%.When synthetic, need to control initiator amount, add mode, temperature, Starches and vinyl cyanide consumption etc.But key is to control method for saponification and the saponification degree of multipolymer.
The graft copolymer of starch-mix monomer: on starch except grafted propylene nitrile, can also grafted propylene, the monomer such as methacrylic acid, vinylformic acid, acrylamide.Its advantage is further to improve the water suction multiple of product, in addition, as adopted granular starch, can save gelatinization operation, shortens saponification time, and product easily filters, separates, cleans, stores.
The graft copolymer advantage of starch-sodium polyacrylate is starch and polyacrylic acid sodium water solution to be carried out under heating condition mixing, and process mechanochemical grafting forms product.
Cellulosic graft copolymer: be about to the monomers such as vinyl cyanide and be dispersed in Mierocrystalline cellulose slurries, under the effect of cerium salt initiators, carry out graft copolymerization, then pressurized hydrolysis.Its advantage is: although water suction multiple is not as starch based multipolymer, can be made into high-hydroscopicity fabric, can with fiber blend, improve the water absorbing properties of the finished product.
Natural polymer carboxymethylation: feature is to control carboxymethylated degree, can obtain the product that water-absorbent is different after being cross-linked.
Take water-soluble synthetic resin as raw material synthesizing super absorbent resin, be current dominating, its advantage is the deficiency that has overcome natural polymer grafting post-modification, and abundant raw material, and shortcoming is high expensive.Concrete synthetic method is:
Polyvinyl alcohol cross-linking modified: mainly crosslinked by acid anhydrides, and introducing-COONa group.Feature is that water absorbing properties is adjustable.
Polyacrylamide cross-linking modified: mainly by radiation, cause or initiator to cause phosphoric acid, maleic anhydride, Tetra hydro Phthalic anhydride etc. crosslinked with polyacrylamide, as adopt sodium acrylate and acrylamide crosslinking copolymerization, can obtain water regain and can reach the super absorbent resin of 2000g/g.
The modification of polyacrylonitrile: be mainly by vinyl cyanide and methacrylic acid, N hydroxymethyl acrylamide carry out copolymerization, spinning, sulfuric acid dipping makes fibrous water-absorbing resin again.
Polyacrylic modification: be mainly to make by aqueous solution polymerization or the inverse suspension polymerization of Acrylates monomer, its output is maximum.Cross-linking method can adopt the methods such as linking agent is crosslinked, self-crosslinking, ionomer.
For agricultural and the super absorbent resin of gardening aspect, be called again water-holding agent and soil improvement agent.China is the more serious country of lack of water in the world, therefore, it is more and more important that the application of water-holding agent just seems, at present the development super absorbent resin product of domestic existing tens scientific research institutions for grain, cotton, oil, sugar, cigarette, really, carry out application test in 60 various plants such as dish, woods, popularizing area exceedes more than 70,000 hectare, and on northwest, Inner Mongol and other places, utilizes super absorbent resin to carry out the afforestation of big area sand control.Super absorbent resin for this respect is mainly starch grafted acrylate polymerization crosslinking thing and acrylamide-acrylicacid salt crosslinking copolymerization thing, and wherein salt turns to potassium type by sodium type.Use method mainly contain seed dressing, spray remove, spread manuer in holes or water furnishing pasty state after soak plant root.Meanwhile, can also utilize super absorbent resin to carry out applying fertilizer after dressing to chemical fertilizer, give full play to the utilization ratio of chemical fertilizer, avoid waste and pollute.Also utilize super absorbent resin as fruit, vegetables, food fresh keeping wrapping material abroad.
For agricultural and the super absorbent resin of gardening aspect, be called again water-holding agent and soil improvement agent.China is the more serious country of lack of water in the world, therefore, it is more and more important that the application of water-holding agent just seems, at present the development super absorbent resin product of domestic existing tens scientific research institutions for grain, cotton, oil, sugar, cigarette, really, carry out application test in 60 various plants such as dish, woods, popularizing area exceedes more than 70,000 hectare, and on northwest, Inner Mongol and other places, utilizes super absorbent resin to carry out the afforestation of big area sand control.Super absorbent resin for this respect is mainly starch grafted acrylate polymerization crosslinking thing and acrylamide-acrylicacid salt crosslinking copolymerization thing, and wherein salt turns to potassium type by sodium type.Use method mainly contain seed dressing, spray remove, spread manuer in holes or water furnishing pasty state after soak plant root.Meanwhile, can also utilize super absorbent resin to carry out applying fertilizer after dressing to chemical fertilizer, give full play to the utilization ratio of chemical fertilizer, avoid waste and pollute.Also utilize super absorbent resin as fruit, vegetables, food fresh keeping wrapping material abroad.
Summary of the invention
The object of the invention is to overcome the shortcoming and defect of above-mentioned prior art, a kind of novel preparation process of super strength water absorbent is provided, this preparation method prepares super strength water absorbent take Rhizoma amorphophalli powder and vinylformic acid as main raw material(s), and in preparation process, pass through to control the mass ratio of initiator and linking agent, thereby improved preparation efficiency, the product performance of preparing are good.
Object of the present invention is achieved through the following technical solutions: a kind of novel preparation process of super strength water absorbent, comprises the following steps:
(a) first, install the required equipment of preparation technology;
(b) required Rhizoma amorphophalli powder, vinylformic acid, initiator and the linking agent of preparation packed in reaction vessel, and the mass ratio of control initiator and linking agent is 1～3: 2～3;
(c) reaction vessel is placed in to the water bath with thermostatic control of conversion unit;
(d) in reaction vessel, add catalyzer;
(e) control bath temperature, esterification is carried out in heating;
(f) underpressure distillation, then by product alcohol wash several times, suction filtration, product is dried to constant weight, obtains product.
In described step (a), reaction vessel is there-necked flask.
In described step (b), the mass ratio of controlling initiator and linking agent is 1: 2.
In described step (b), the mass ratio of controlling initiator and linking agent is 2: 3.
In described step (b), the mass ratio of controlling initiator and linking agent is 1: 1.
In sum, the invention has the beneficial effects as follows: take Rhizoma amorphophalli powder and vinylformic acid as main raw material(s), prepare super strength water absorbent, and in preparation process, pass through to control the mass ratio of initiator and linking agent, thereby improved preparation efficiency, the product performance of preparing are good.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited only to this.
Embodiment:
The novel preparation process of a kind of super strength water absorbent the present invention relates to, comprises the following steps:
(a) first, install the required equipment of preparation technology;
(b) required Rhizoma amorphophalli powder, vinylformic acid, initiator and the linking agent of preparation packed in reaction vessel, and the mass ratio of control initiator and linking agent is 1～3: 2～3;
(c) reaction vessel is placed in to the water bath with thermostatic control of conversion unit;
(d) in reaction vessel, add catalyzer;
(e) control bath temperature, esterification is carried out in heating;
(f) underpressure distillation, then by product alcohol wash several times, suction filtration, product is dried to constant weight, obtains product.
In described step (a), reaction vessel is there-necked flask.
In described step (b), the mass ratio of controlling initiator and linking agent is 1: 2.
In described step (b), the mass ratio of controlling initiator and linking agent is 2: 3.
In described step (b), the mass ratio of controlling initiator and linking agent is 1: 1.
To sum up, to select toluene sulfonic acide be catalyzer in the present invention.
The above, be only preferred embodiment of the present invention, not the present invention done to any pro forma restriction, every foundation technical spirit of the present invention, and any simple modification, equivalent variations that above embodiment is done, within all falling into protection scope of the present invention.
Claims (5)
1. a novel preparation process for super strength water absorbent, is characterized in that, comprises the following steps:
(a) first, install the required equipment of preparation technology;
(b) required Rhizoma amorphophalli powder, vinylformic acid, initiator and the linking agent of preparation packed in reaction vessel, and the mass ratio of control initiator and linking agent is 1～3: 2～3;
(c) reaction vessel is placed in to the water bath with thermostatic control of conversion unit;
(d) in reaction vessel, add catalyzer;
(e) control bath temperature, esterification is carried out in heating;
(f) underpressure distillation, then by product alcohol wash several times, suction filtration, product is dried to constant weight, obtains product.
2. the novel preparation process of a kind of super strength water absorbent according to claim 1, is characterized in that, in described step (a), reaction vessel is there-necked flask.
3. the novel preparation process of a kind of super strength water absorbent according to claim 1, is characterized in that, in described step (b), the mass ratio of controlling initiator and linking agent is 1: 2.
4. the novel preparation process of a kind of super strength water absorbent according to claim 1, is characterized in that, in described step (b), the mass ratio of controlling initiator and linking agent is 2: 3.
5. the novel preparation process of a kind of super strength water absorbent according to claim 1, is characterized in that, in described step (b), the mass ratio of controlling initiator and linking agent is 1: 1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210404865.5A CN103724552A (en) | 2012-10-12 | 2012-10-12 | Novel preparation process of super water absorbent |
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| CN201210404865.5A CN103724552A (en) | 2012-10-12 | 2012-10-12 | Novel preparation process of super water absorbent |
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| CN103724552A true CN103724552A (en) | 2014-04-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105838009A (en) * | 2015-01-30 | 2016-08-10 | Sk综合化学株式会社 | Absorbent polymer and method of preparing the same |
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- 2012-10-12 CN CN201210404865.5A patent/CN103724552A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105838009A (en) * | 2015-01-30 | 2016-08-10 | Sk综合化学株式会社 | Absorbent polymer and method of preparing the same |
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Application publication date: 20140416 |