CN103724003A - Method for producing ceramsite sand - Google Patents
Method for producing ceramsite sand Download PDFInfo
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- CN103724003A CN103724003A CN201310630725.4A CN201310630725A CN103724003A CN 103724003 A CN103724003 A CN 103724003A CN 201310630725 A CN201310630725 A CN 201310630725A CN 103724003 A CN103724003 A CN 103724003A
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Abstract
The invention relates to a method for producing ceramsite sand, and relates to the technical field of ceramsite sand production. The method adopts a grinding waste material of building tile glaze surfaces to replace bauxite in a ceramsite sand raw material, and utilizes the tile grinding waste material rich in K2O and Na2O as a fluxing agent. The ceramsite sand produced by the method not only can meet various physical and chemical performance indexes of the ceramsite sand, but also can effectively reduce the production cost.
Description
[technical field]
The present invention relates to ceramsite sand production technical field, especially relate to a kind of ceramic tile that utilizes and grind the method that waste material is prepared ceramsite sand.
[background technology]
Known, ceramsite sand is the proppant in high intensity that is applied to support in oil production hydraulic fracturing technology hydraulic fracture, is one of requisite material in oil, gas field development, and its main raw material(s) is aluminum ore, bauxitic clay, manganese ore or rhombspar etc.; Yet because cost in the buying in process of production of above-mentioned a few class ores, broken link is higher, therefore, it is not owning cost advantage in market day by day with keen competition; On the other hand, along with the development of building industry, building tile has also obtained more and more widely application, but Ye Gei ceramics factory has brought the processing difficult problem of ceramic grinding waste material simultaneously; In sum, how ceramic grinding waste material can be applied in the manufacture of ceramsite sand and become a R&D direction in ceramsite sand production technology.
[summary of the invention]
In order to overcome the deficiency in background technology, the invention discloses a kind of ceramic tile that can effectively utilize and grind the method that waste material is prepared ceramsite sand.
For achieving the above object, the present invention adopts following technical scheme:
A method of preparing ceramsite sand, described method steps is as follows:
A, select and be rich in K by weight
2o and Na
2the building tile glaze of O grinds waste material 10～20%, cast alumin(i)um ore 70～90%, rhombspar 2～6% as raw material, and then these three kinds of raw materials being crushed to particle diameter through three grades is respectively below 20mm, then each raw material is risen in special-purpose separately raw material cabin;
B, the above-mentioned weight ratio of foundation, by descending order, respectively three kinds of raw materials are transported in ball mill and are ground and batch mixing, and then select powder by centrifugal selection by winnowing powder separating machine, after selecting powder, particle diameter is: 325 mesh sieve margin≤1%, simultaneously, send particle diameter > 325 objects back to ball mill and continue to grind, qualified mixed raw material is delivered in maintenance storage tank;
C, mixed raw material stop >=24 hours in maintenance storage tank, after the surface electrostatic and stress that discharges fine powder, raw material is delivered in raw material silo, then by high-precision bunker scale weighing system, delivered to facility for granulating and granulate until raw material;
D, select the facility for granulating with dry powder automatic humidification system and introduction automatic weighing system to granulate, material temperature in pelletization is no more than 40 ℃, when raw material mixes after the raw grain of making water content 8～9% for 90～110 minutes in facility for granulating, by life grain by feed belt, tiltedly carry and being transported in the storage bin of centre;
E, according to the particle diameter requirement of the production program, utilize trommel screen to sieve raw grain, and by powder beater by the coarse grain that is greater than particle diameter requirement through carrying out fragmentation, then deliver to facility for granulating upstream, the particulate that is less than particle diameter requirement is directly done to introduction and delivers in introduction storehouse;
F, the qualified raw grain of particle diameter is tiltedly carried to dryer, utilized rotary kiln waste heat to dry raw grain, bake out temperature is no more than 150 ℃, requires the moisture content in raw grain to dry to 1～2%; Dry qualified raw grain through bolting to screen out shedding part, remaining is sent into rotary kiln and prepares finished product; Require rotary kiln temperature≤480 ℃, temperature≤800 ℃, low temperate zone, high low strap and temperature of kiln head≤1400 ℃;
G, that the finished product of preparation is sent into cooler is cooling, so that finished product temperature is down to normal temperature.
Further, the facility for granulating of applying in described method is support roller formula frequency conversion automatic discharging nodulizer.
Further, in the C step of described method, raw material send skewed slot, disk feeder, batching screw rod or pneumatic mode to be sent in high-precision bunker scale weighing system by wind.
Further, each step in described method is all controlled by fully automatic electric sub-control system.
Owing to adopting technical scheme as above, the present invention has following beneficial effect:
The method of preparing ceramsite sand of the present invention has substituted the bauxitic clay in ceramsite sand raw material with the grinding waste material of building tile glaze, and utilizes and be rich in K
2o and Na
2the ceramic tile of O grinds waste material as fusing assistant, has reached and when lesser temps, has formed 3Al
2o
3.2SiO
2the object of phase and liquid phase, this not only can acceleration of sintering process carrying out, but also can accelerate base substrate to the direction variation of low surface energy, the speed that makes material migration, pore reduction simultaneously and get rid of is accelerated thereupon, last shrinks by cumulative volume again and density increase becomes base substrate to have the dense multicrystalline sintered compact of some strength; Owing to can effectively reducing the sintering temperature of work in-process blank, therefore, described method is energy-conservation but also environmental protection not only, also has good economic and social benefit simultaneously; In addition, utilize ceramsite sand that described method is produced not only can meet every physical and chemical index of ceramsite sand, but also can reduce approximately 20% production cost, meanwhile, described method can also the corresponding effective ceramics factory that solves be ground a processing difficult problem for waste material for ceramic tile.
[embodiment]
By the following examples, can explain in more detail the present invention, disclose object of the present invention and be intended to protect all changes and improvements in the scope of the invention, the present invention is not limited to the following examples:
The described method steps of preparing ceramsite sand is as follows:
A, select and be rich in K by weight
2o and Na
2the building tile glaze of O grinds waste material 10～20%, cast alumin(i)um ore 70～90%, rhombspar 2～6% as raw material, then these three kinds of raw materials being crushed to particle diameter through three grades is respectively below 20mm, again each raw material is risen in special-purpose separately raw material cabin, and rely on quality nature discharging from feed bin of raw material self; During discharging, can be by three kinds of raw materials of electronically controlled by proportioning discharging;
B, the above-mentioned weight ratio of foundation, after electronic belt machine weighs, descending order is transported to three kinds of raw materials in ball mill and grinds and batch mixing respectively by weight, and then select powder by centrifugal selection by winnowing powder separating machine, after selecting powder, particle diameter is: 325 mesh sieve margin≤1%, meanwhile, send particle diameter > 325 objects back to ball mill and continue to grind, by wind, send skewed slot to deliver in maintenance storage tank qualified mixed raw material;
C, mixed raw material stop >=24 hours in maintenance storage tank, after the surface electrostatic and stress that discharges fine powder, raw material is delivered in raw material silo, then by high-precision bunker scale weighing system, delivered to facility for granulating and granulate until raw material; As required, can adopt wind to send skewed slot, disk feeder, batching screw rod or pneumatic mode that raw material is sent in high-precision bunker scale weighing system; For ease of controlling, can be by fully automatic electric sub-control system to the control that exercises supervision of whole flow processs;
D, select the support roller formula frequency conversion automatic discharging nodulizer with dry powder automatic humidification system and introduction automatic weighing system to granulate as facility for granulating, the material temperature in pelletization is no more than 40 ℃, to avoid thermoplasticity and responsive additive quality deterioration; When raw material mixes after the raw grain of making water content 8～9% for 90～110 minutes in facility for granulating, by life grain by feed belt, tiltedly carry and being transported in the storage bin of centre;
E, according to the particle diameter requirement of the production program, utilize trommel screen to sieve raw grain, for example, while producing 20/40 order or 30/50 order particle diameter, by powder beater, the coarse grain of particle diameter requirement will be greater than, be that the raw grain of > 20 orders or 30 objects carries out fragmentation, then the raw grain after fragmentation delivered to facility for granulating upstream, will be less than the particulate of particle diameter requirement, be that the raw grain of < 40 orders or 50 objects is directly done introduction and delivered in introduction storehouse, particle diameter is qualified enters next process;
F, the qualified raw grain of particle diameter is tiltedly carried to dryer, utilized rotary kiln waste heat to dry raw grain, bake out temperature is no more than 150 ℃, requires the moisture in raw grain to dry to 1～2%; Dry qualified raw grain through bolting to screen out shedding part, remaining is sent into rotary kiln and prepares finished product; Require rotary kiln temperature≤480 ℃, temperature≤800 ℃, low temperate zone, high low strap and temperature of kiln head≤1400 ℃; When forming mutually, the mullite of product is finished product;
G, that the finished product preparing is sent into cooler is cooling, so that finished product temperature is down to normal temperature; Subsequently, as required, finished product is carried out to corresponding packing.
The composition weight ratio of the ceramsite sand of application the method for the invention manufacture is as follows:
Al
2O
3：55～75%
SiO
2：10～25%
Fe
2O
3:1～3%
TiO
2：0.5～1.5%
CaO：0.1～0.8%
MgO：0.1～0.7%
K
2O:?0.1～0.5%
The basic mechanical design feature index of the ceramsite sand of described method manufacture is as follows:
Volume density: 1.65～1.8 g/cm3
Circularity, sphericity: >=0.80 R.Sw
Degree of fragmentation: 69Mpa
Percentage of damage :≤8%
Turbidity :≤100 FTU
Acid solubility :≤7%
Part not in the detailed description of the invention is prior art, therefore the present invention is not described in detail.
Claims (4)
1. a method of preparing ceramsite sand, is characterized in that: described method steps is as follows:
A, select and be rich in K by weight
2o and Na
2the building tile glaze of O grinds waste material 10～20%, cast alumin(i)um ore 70～90%, rhombspar 2～6% as raw material, and then these three kinds of raw materials being crushed to particle diameter through three grades is respectively below 20mm, then each raw material is risen in special-purpose separately raw material cabin;
B, the above-mentioned weight ratio of foundation, by descending order, respectively three kinds of raw materials are transported in ball mill and are ground and batch mixing, and then select powder by centrifugal selection by winnowing powder separating machine, after selecting powder, particle diameter is: 325 mesh sieve margin≤1%, simultaneously, send particle diameter > 325 objects back to ball mill and continue to grind, qualified mixed raw material is delivered in maintenance storage tank;
C, mixed raw material stop >=24 hours in maintenance storage tank, after the surface electrostatic and stress that discharges fine powder, raw material is delivered in raw material silo, then by high-precision bunker scale weighing system, delivered to facility for granulating and granulate until raw material;
D, select the facility for granulating with dry powder automatic humidification system and introduction automatic weighing system to granulate, material temperature in pelletization is no more than 40 ℃, when raw material mixes after the raw grain of making water content 8～9% for 90～110 minutes in facility for granulating, by life grain by feed belt, tiltedly carry and being transported in the storage bin of centre;
E, according to the particle diameter requirement of the production program, utilize trommel screen to sieve raw grain, and by powder beater by the coarse grain that is greater than particle diameter requirement through carrying out fragmentation, then deliver to facility for granulating upstream, the particulate that is less than particle diameter requirement is directly done to introduction and delivers in introduction storehouse;
F, the qualified raw grain of particle diameter is tiltedly carried to dryer, utilized rotary kiln waste heat to dry raw grain, bake out temperature is no more than 150 ℃, requires the moisture content in raw grain to dry to 1～2%; Dry qualified raw grain through bolting to screen out shedding part, remaining is sent into rotary kiln and prepares finished product; Require rotary kiln temperature≤480 ℃, temperature≤800 ℃, low temperate zone, high low strap and temperature of kiln head≤1400 ℃;
G, that the finished product of preparation is sent into cooler is cooling, so that finished product temperature is down to normal temperature.
2. the method for preparing ceramsite sand according to claim 1, is characterized in that: the facility for granulating of applying in described method is support roller formula frequency conversion automatic discharging nodulizer.
3. the method for preparing ceramsite sand according to claim 1, is characterized in that: in the C step of described method, raw material send skewed slot, disk feeder, batching screw rod or pneumatic mode to be sent in high-precision bunker scale weighing system by wind.
4. the method for preparing ceramsite sand according to claim 1, is characterized in that: each step in described method is all controlled by fully automatic electric sub-control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310630725.4A CN103724003A (en) | 2013-12-02 | 2013-12-02 | Method for producing ceramsite sand |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310630725.4A CN103724003A (en) | 2013-12-02 | 2013-12-02 | Method for producing ceramsite sand |
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| CN103724003A true CN103724003A (en) | 2014-04-16 |
Family
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|---|---|---|---|
| CN201310630725.4A Pending CN103724003A (en) | 2013-12-02 | 2013-12-02 | Method for producing ceramsite sand |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106268512A (en) * | 2016-08-23 | 2017-01-04 | 湖南万容科技股份有限公司 | A kind of carbonized stock continuous shaping method and system |
| CN107935566A (en) * | 2017-11-30 | 2018-04-20 | 宁夏共享模具有限公司 | A kind of casting sintering ceramsite and preparation method thereof |
| CN108655335A (en) * | 2017-04-01 | 2018-10-16 | 宁夏共享模具有限公司 | A kind of preparation method of 3D printing ceramsite sand |
| CN111775281A (en) * | 2020-07-23 | 2020-10-16 | 山东义科节能科技股份有限公司 | Drying-free short-process preparation method of grey tile based on dry process |
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| CN101575503A (en) * | 2009-06-11 | 2009-11-11 | 邹平金刚新材料有限公司 | High-strength compress supporting agent for coarse oil and preparation method thereof |
| CN102659393A (en) * | 2012-05-27 | 2012-09-12 | 桂林理工大学 | Preparation method of medium- and low-density fracturing propping agent with fine acid resistance |
| CN102701747A (en) * | 2012-05-24 | 2012-10-03 | 河南省裕兴陶粒有限公司 | Full-automatic production method of ceramsite sand |
| CN103194207A (en) * | 2013-04-25 | 2013-07-10 | 鹤壁天瑞石油支撑剂有限公司 | Waste ceramic produced oil fracturing proppant and preparation method thereof |
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2013
- 2013-12-02 CN CN201310630725.4A patent/CN103724003A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101575503A (en) * | 2009-06-11 | 2009-11-11 | 邹平金刚新材料有限公司 | High-strength compress supporting agent for coarse oil and preparation method thereof |
| CN102701747A (en) * | 2012-05-24 | 2012-10-03 | 河南省裕兴陶粒有限公司 | Full-automatic production method of ceramsite sand |
| CN102659393A (en) * | 2012-05-27 | 2012-09-12 | 桂林理工大学 | Preparation method of medium- and low-density fracturing propping agent with fine acid resistance |
| CN103194207A (en) * | 2013-04-25 | 2013-07-10 | 鹤壁天瑞石油支撑剂有限公司 | Waste ceramic produced oil fracturing proppant and preparation method thereof |
Non-Patent Citations (2)
| Title |
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| 吴尧鹏等: "不同矿物添加剂对石油压裂支撑剂性能的影响", 《太原理工大学学报》 * |
| 董伟霞等: "长石矿物及其应用", 《长石矿物及其应用》 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106268512A (en) * | 2016-08-23 | 2017-01-04 | 湖南万容科技股份有限公司 | A kind of carbonized stock continuous shaping method and system |
| CN108655335A (en) * | 2017-04-01 | 2018-10-16 | 宁夏共享模具有限公司 | A kind of preparation method of 3D printing ceramsite sand |
| CN107935566A (en) * | 2017-11-30 | 2018-04-20 | 宁夏共享模具有限公司 | A kind of casting sintering ceramsite and preparation method thereof |
| CN111775281A (en) * | 2020-07-23 | 2020-10-16 | 山东义科节能科技股份有限公司 | Drying-free short-process preparation method of grey tile based on dry process |
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Application publication date: 20140416 |
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