CN103723422A - Multi-depth bidirectional flow type shelf and layout storing and fetching method thereof - Google Patents

Multi-depth bidirectional flow type shelf and layout storing and fetching method thereof Download PDF

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Publication number
CN103723422A
CN103723422A CN201310710637.5A CN201310710637A CN103723422A CN 103723422 A CN103723422 A CN 103723422A CN 201310710637 A CN201310710637 A CN 201310710637A CN 103723422 A CN103723422 A CN 103723422A
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China
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unit
unit loads
shelf
memory cell
deposit
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CN201310710637.5A
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CN103723422B (en
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李小平
陈竹西
朱夏
郭宇澄
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Southeast University
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Southeast University
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Abstract

The invention discloses a multi-depth bidirectional flow type shelf and a layout storing and fetching method thereof. The shelf comprises two working faces, the side of each working face is provided with a stacking machine used for storing and fetching a unit load. The shelf is provided with multi-depth storing units, and space utilizing rate can be increased by decreasing the working roadway number. Storing units of the shelf are organized in columns, inclining direction of two adjacent columns of the storing units are opposite, that is to say, in one working face, one unit load is stored in a half storing unit column, and is fetched from the other half storing unit column. Thus, the stacking machines can execute storing and fetching the unit loads in a dual-command mode, namely storing one unit load and fetching another unit load in one execution, so that storing and fetching efficiency is improved; the unit load features first in and first out, a target unit load may be blocked by other unit loads during fetching, and the blocking unit loads can be transferred to the storing units on the same working face.

Description

A kind of many degree of depth bidirectional flow type shelf and layout access method (AM) thereof
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Technical field
The present invention relates to a kind of many degree of depth bidirectional flow type shelf and layout access method (AM) thereof, be applicable to the unit load warehouse of logistics network distributing center, be specially adapted to adopt the stereoscopic warehousing system of many deep stream dynamic formula goods-shelf type.
Background technology
In unit loads warehouse, unit loads is organized into unit loads access and (adopts pallet to put goods, pallet and bearing goods are regarded as a unit loads, as the basic operation unit integral body of unit loads, deposit in and take out), to improve the access efficiency in warehouse.In already present many deep stream dynamic formula overhead baggage rack unit load warehouse, space availability ratio is higher many degree of depth uniflow type shelf [1], as shown in Figure 1, as the storage equipment of unit loads.Many degree of depth of flow-type shelf comprise multilayer multiple row inclination memory cell.Memory cell bottom surface is that roller or roller bearing slide to help depositing unit loads in.Unit loads deposits in from the end that deposits in of memory cell, slides to memory cell and takes out end.Memory cell is taken out end has arresting gear to prevent unit loads landing.Single memory cell can deposit many unit loads in simultaneously, i.e. so-called many degree of depth.Many degree of depth uniflow type shelf shown in accompanying drawing 1 comprise the memory cell that multiple lines and multiple rows direction of tilt is identical.Accordingly, whole shelf have two driving surfaces, are designated as respectively the face of depositing in and taking-up face, and the face that deposits in is held and formed by depositing in of memory cell, and taking-up face takes out end by memory cell and forms.Each driving surface is respectively disposed a piler, and piler can, under the control of computer system, be automatically moved to depositing end in or taking out end of Destination Storage Unit.Wherein, the piler that is deployed in the face of depositing in can only be carried out and deposit operation in, and the piler that is deployed in taking-up face can only be carried out and take out operation [2].There is one heavily deposit the taking-up face of belt conveyor connection shelf and deposit face in, can from taking-up face, send unit loads back to depositing in face.Because the first in first out mechanism of many degree of depth storages and unit loads can run into and have situation about stopping when taking out object element load.This situation need to be taken out blocking unit load to deliver to and heavily be deposited belt conveyor in and send the face of depositing in back to and again deposit in.So, can realize the many degree of depth storages of solid of unit loads, reach the object that improves unit loads storage density.
Except this realizes many degree of depth storages and unit loads slip, flow-type shelf also have many characteristics in use:
1, the applicable unit loads of depositing in a large number and want short time shipment;
2, be applicable to first in first out;
3, adopt intensive runner to store folded stack thing, space Occupation coefficient can reach 85%;
Flow-type shelf are applicable to substantially to predict the warehouse that deposits unit loads take-off time in, as, third-party logistics warehouse, the resting period of unit loads is determined by prepaid storage expenses; Parts warehouse, the take-off time of unit loads is determined by manufacturing program.Flow-type shelf are also applicable to unit loads and deposit the warehouse with first in first out pattern, as the transit warehouse of express company.
Obviously, use the system of many degree of depth of uniflow type shelf, piler cannot be carried out two command operations (i.e. an operation completes and deposits and take out each unit loads in), and the access efficiency of such memory system is difficult to improve.In addition, because blocking unit load need to be moved to, heavily deposit belt conveyor and be again deposited into the face of depositing in, the cost of this treatment mechanism is also higher.
In order not reduce under the prerequisite of space availability ratio, improve access efficiency and reduce the cost of processing blocking unit load, the invention provides a kind of many degree of depth bidirectional flow type shelf and layout access method (AM) thereof.
 
List of references
[1]?Sari.?Z.,?Saygin.?C.,?Ghouali.?N..?Travel-time?models?for?flow-rack?automated?storage?and?retrieval?systems.?International?Journal?of?Advanced?Manufacturing?Technology,?25(9-10):?979-987,?2005.
[2]?Bessenouci.?H.,?Sari.?Z.,?Ghomri.,?L..?Metaheuristic?based?control?of?a?flow?rack?automated?storage?retrieval?system.?Journal?of?Intelligent?Manufacturing,?23(4):?1157-1166,?2012.
Summary of the invention
Goal of the invention: a kind of many degree of depth bidirectional flow type shelf and layout access method (AM) thereof, unidirectional shelf access efficiency is low for solving, the high problem of processing blocking unit load cost.
Technical scheme: a kind of many degree of depth bidirectional flow type shelf, comprise multiple row memory cell; The direction of tilt of described adjacent two array storage units is contrary; Described shelf comprise two driving surfaces, and each driving surface side is provided with piler, for completing depositing in and taking out of unit loads; Described gravity shelf are divided into independently a plurality of column of memory cells, adjacent two row of homonymy driving surface, and one for memory cell deposits end column in, and one takes out and holds column for memory cell.
The direction of tilt of the memory cell of adjacent column is contrary, guarantees that each driving surface can deposit retrieval unit load in.The object of this design is exactly to generate the work efficiency that two command operations improve piler.Meanwhile, in the situation that not changing shelf height, making half of two driving surfaces of shelf is the ends that deposit in of memory cell, and second half is the taking-up end of memory cell.Because blocking unit load can directly deposit near the memory cell of same driving surface adjacent (or) row, without disposing and heavily deposit belt conveyor in again.
Every array storage unit inclination 3 to 5 degree; Memory cell bottom surface is provided with and is beneficial to roller or the roller bearing that unit loads is slided, and in the low one end of every array storage unit, has arrester to prevent unit loads landing, and unit loads deposits in from memory cell one end, by Action of Gravity Field, slides to the other end, then takes out.
Many degree of depth bidirectional flow type shelf layout access method (AM), in layout process, arranges the identical memory cell of a plurality of structures is parallel, form a plurality of independently, column of memory cells that structure is identical, and the direction of tilt of adjacent two array storage units is contrary; Then in two driving surface sides of shelf, piler is set respectively.In actual flow-type shelf are produced, a column of memory cells is a pay unit, is used as an integral body and processes and be transported to the wait assembling of locus, warehouse.During assembling, memory cell is merged together and is finally combined into flow-type shelf by row.When combined bidirectional flow-type shelf, by the combination towards the opposite of adjacent column, without the mode of production that changes shelf assembly, can effectively reduce the modification cost of shelf.In actual use, can directly use existing piler to reduce develope and procure cost.
Deposit and take out operation in, can on same driving surface, complete, two driving surfaces can deposit in and retrieval unit load, and when depositing a unit loads in, piler rises unit loads, choose the end that deposits in of the memory cell of having vacant position on driving surface and deposit in; When taking out a unit loads, if unit loads is taking out end, directly by piler, taken out; If unit loads is not being taken out end, before unit loads, keep off other and do not needing the unit loads of taking out, first these blocking unit loads are taken out one by one, deposit the end that deposits in of the memory cell of closing in, then take out unit loads to be removed.In again depositing the process of blocking unit load in, a blocking unit load can be assigned to a plurality of memory cell.Select the shortest memory cell of running time wherein as current blocking unit load heavily deposit position in, further reduce the cost of processing blocking unit load.Because deposit in without blocking unit load is moved to another driving surface, can save the cost heavily depositing in and can save the space that deployment heavily deposits belt conveyor in.The uniflow type of comparing shelf, bidirectional flow type shelf can be affixed one's name to an array storage unit at the situation pectus of identical floor area.
Piler can also adopt the access of two command operation mode performance element loads, the feature of two command operations is that the single job of commodity shelf system comprises two instructions, one is taken out instruction and one and deposits instruction in, after receiving these two instructions, piler, first with unit loads to be deposited, deposits in by depositing instruction in, more directly takes out unit loads to be removed, article two, order completes in single job, improves the service efficiency of piler.The use cost of piler is determined by overall travel time.The number of times of load units load and unloading unit load is by depositing request in and taking out request decision.So the overall travel time that has reduced access request can effectively reduce the operating cost of piler, thus the access cost of minimizing individual unit load.Meanwhile, the overall travel time that reduces piler can reduce the average deadline of single request, in unit duration, and the piler more access request of having had the ability, that is, access system has had higher handling capacity.
Beneficial effect: with respect to prior art, many degree of depth bidirectional flow type shelf provided by the invention and layout access method (AM) tool thereof have the following advantages:
First, the present invention has higher space availability ratio: without disposing and heavily deposit belt conveyor in system, an array storage unit can be affixed one's name to by multi-section in shared space; Secondly, the present invention can generate two command operations: the non-loaded moving ratio that can effectively reduce piler, according to the result of study of pertinent literature, the average running time of the two command operations of piler execution is compared and is carried out and deposit and take out operation in respectively, can reduce approximately 10% to 40%; Finally, the cost that the present invention processes blocking unit load greatly reduces: blocking unit load is directly deposited near memory cell extracting position again.
 
Accompanying drawing explanation
Fig. 1 is many degree of depth uniflow type shelf schematic diagram of the prior art, and two driving surfaces are respectively the face of depositing in and taking-up face;
Fig. 2 is the shelf structure schematic diagram of the embodiment of the present invention, and two driving surfaces are designated as driving surface A and driving surface B;
Fig. 3 is the shelf structure schematic diagram of the embodiment of the present invention, and its middle level 1 ~ layer 5 represents the degree of depth, and shelf are divided into 6 row, are designated as row 1 ~ row 6, are divided into 4 row, are designated as 4, two driving surfaces of row 1 ~ row and are designated as driving surface A and driving surface B;
Fig. 4 is the diagram of circuit that deposits operation in;
Fig. 5 is for taking out the diagram of circuit of operation;
Fig. 6 is the diagram of circuit of two command operations.
The specific embodiment
Below in conjunction with specific embodiment, further illustrate the present invention, should understand these embodiment is only not used in and limits the scope of the invention for the present invention is described, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
As Figure 2-3, many degree of depth bidirectional flow type shelf, in using the unit load warehouse embodiment of these shelf, the shelf of degree of depth two-way flow more than comprise driving surface A and driving surface B, arrange a piler for every.Shelf are comprised of 6 row 4 line storage units.The direction of tilt of two adjacent array storage units is contrary.Wherein, in odd column (row 1,3,5) memory cell, unit loads slides to driving surface A from driving surface B; In even column (row 2,4,6) memory cell, unit loads slides to driving surface B from driving surface A.Each memory cell degree of depth is 5, can deposit at most 5 unit loads in.The degree of depth of whole shelf is 5, and shelf have 5 accumulation layers.Accumulation layer is layer 1,2,3,4,5 according to driving surface A to the direction signs of driving surface B.Whole shelf can hold at most 120 unit loads.Unit loads deposits the memory cell of 2,4,6 row of A face and 1,3,5 row of B face in, in the memory cell of 1,3,5 row of A face and 2,4,6 row of B face, takes out.
There are three kinds of operations in many degree of depth bidirectional flow type commodity shelf system, to carry out, are respectively and deposit operation in, take out operation and two command operation.Wherein, deposit operation in and once can deposit a unit loads in to a driving surface; Take out operation and once can from a driving surface, take out a unit loads; Two command operations once deposit a unit loads in to a driving surface and from this driving surface, take out a unit loads again.Deposit operation in without processing blocking unit load, take out operation and need to process blocking unit load with two command operations.
As shown in Figure 4 deposit operating process in, an execution step that deposits operation in is as follows: the first step, unit loads arrives a driving surface, system is accepted one and is deposited order in; Second step, system is distributed a suitable position that deposits in for this unit loads, distribution method is determined by the management expectancy in warehouse, if current, have no idea to distribute and deposit position in, need to re-start distribution: the distribution that reduces storage allocation requires or waits for until be there is depositing unit loads in the necessary success of storage allocation by new clear position; The 3rd step, piler is transported to distribution locations by unit loads and deposits corresponding end, the system update inventory information of depositing in; The 4th step, piler returns to stop position.During storage allocation, may run into following situation: have a plurality of memory cell can deposit current unit loads to be deposited.Now, need to consider to deposit in the running time of operation, find and can access the memory cell of the shortest access time as the position that deposits in of current unit loads to be deposited.
The embodiment of this operation, now need to deposit in a unit loads, known this unit loads can be in recent taking-up, in inventory data, search whether free memory cell, now just there is an empty memory cell, at it, deposit end in and deposit in, because this is first unit loads depositing in of this memory cell, while taking out, it does not have blocking unit load.If there is no sky memory cell, find a minimum memory cell of unit loads to deposit in, so that blocking unit load minimizes while taking out as far as possible.Deposit in after unit loads, upgrade inventory information, complete operation.
Taking-up operating process as shown in Figure 5, an execution step of taking out operation is as follows: the first step, system receives one and takes out order; Second step, system detects inventory information, location extracting position; The 3rd step, piler arrives extracting position, and whether systems inspection needs to process blocking unit load; The 4th step, if there is blocking unit load, carries out and heavily deposits operation, blocking unit load is removed and again deposits in to the correct position of same driving surface, upgrades inventory information; The 5th step, piler takes out object element load, upgrades inventory information; The 6th step, piler carries unit loads and returns to set-point.
This operation embodiment, if unit loads to be removed is expert at, 1 row are 3 layer 3, operate as follows: receive and take out order, the piler of driving surface A moves to row 1 row 3, now have before two unit loads are blocked in, first removing layer 1 unit loads, deposit operation in, find a nearer position that deposits in to deposit in, now the unit loads of layer 2 has slided into layer 1, take out again this element load, deposit operation in, now unit loads to be removed has slided into down and has taken out end, takes out this unit loads, upgrade inventory information, operation completes.
Two command operation flow processs as shown in Figure 6, the execution step of two command operations is as follows: the first step, system receives one and deposits taking-up order of order in; Second step, selects to deposit position in and deposit unit loads in, upgrades inventory information; The 3rd step, location extracting position, piler moves to extracting position; The 4th step, processing need to remove and again deposit in the blocking unit load of same driving surface, upgrades inventory information; The 5th step, takes out object element load, upgrades inventory information; The 6th step, piler carries unit loads and returns to set-point.
This operation embodiment, in existing command queue, there are two orders, the one, the unit loads that taking-up row 1 row are 3 layer 2, the 2nd, deposit a unit loads in, carry out once two command operatings, operation is started with unit loads to be deposited by piler, select one and deposit position in, owing to taking out in addition instruction, now wish to deposit in Least-cost, on moving to the path of off-take point, piler select one to deposit in a little.Row 1 row 4 are had vacant position, and on piler moving line, select it as depositing in a little, and piler deposits end at this and deposits unit loads in, upgrades inventory data.Finding has blocking unit load before unit loads to be removed, and piler moves to layer 1 row 3, first takes out blocking unit load, and near being deposited into, sky deposits end in.Now unit loads to be removed has been slipped to and has taken out end, takes out this unit loads, upgrades inventory information, complete operation.

Claims (6)

1. the bidirectional flow type of the degree of depth more than shelf, is characterized in that: described shelf comprise multiple lines and multiple rows memory cell; Described memory cell has many degree of depth storage capacity, can deposit many unit loads at depth direction; The direction of tilt of described adjacent two array storage units is contrary; Described shelf comprise two driving surfaces, and driving surface side is provided with piler, for completing depositing in and taking out operation of corresponding driving surface unit loads; Described shelf are divided into independently a plurality of column of memory cells, adjacent two row of homonymy driving surface, and one for memory cell deposits end column in, and one takes out and holds column for memory cell.
2. many degree of depth bidirectional flow type shelf as claimed in claim 1, is characterized in that: every array storage unit inclination 3 to 5 degree; Memory cell bottom surface is provided with and is beneficial to roller or the roller bearing that unit loads is slided, and in the low one end of every array storage unit, has arrester to prevent unit loads landing, and unit loads deposits in from memory cell one end, by Action of Gravity Field, slides to the other end.
3. the shelf of degree of depth bidirectional flow type more than kind layout access method (AM), it is characterized in that: in layout process, arrange the identical memory cell of a plurality of structures is parallel, form a plurality of independently, column of memory cells that structure is identical, and the direction of tilt of adjacent two array storage units is contrary; Then in two driving surface sides of shelf, piler is set respectively;
Deposit and take out operation in, can on same driving surface, complete, two driving surfaces can deposit in and retrieval unit load, and when depositing a unit loads in, piler rises unit loads, choose the end that deposits in of the memory cell of having vacant position on driving surface and deposit in; When taking out a unit loads, if unit loads is taking out end, directly by piler, taken out; If unit loads is not being taken out end, be to keep off other before unit loads not need the unit loads of taking out, first these blocking unit loads are taken out one by one, deposit the end that deposits in of other memory cell of closing in, take out unit loads to be removed, before retrieval unit load, piler need to move to blocking unit load adjacent available free memory cell and deposit end in again.
4. many degree of depth bidirectional flow type shelf layout access method (AM) as claimed in claim 3, it is characterized in that: piler can also be with the access of two command operation mode performance element load, the feature of two command operations is that the single job of commodity shelf system comprises two instructions, one is taken out instruction and one and deposits instruction in, after receiving these two instructions, piler, first with unit loads, deposits unit loads in by depositing instruction in, more directly takes out unit loads to be removed.
5. many degree of depth bidirectional flow type shelf layout access method (AM) as claimed in claim 3, is characterized in that: blocking unit load is directly deposited in the memory cell that can deposit unit loads on the same face in.
6. many degree of depth bidirectional flow type shelf layout access method (AM) as claimed in claim 3, it also comprises and described directly deposits blocking unit load in memory cell that place driving surface is had vacant position nearby, can remove deployment from and heavily deposit belt conveyor in, an array storage unit can be additionally disposed in the space that this belt conveyor takies.
CN201310710637.5A 2013-12-20 2013-12-20 A kind of many degree of depth bidirectional flow type shelf and layout access method (AM) thereof Expired - Fee Related CN103723422B (en)

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CN109775219A (en) * 2019-03-11 2019-05-21 广东赛斐迩物流科技有限公司 A kind of tunnel blocking is automatic to move library method and the shifting library system using this method
CN110329691A (en) * 2019-05-14 2019-10-15 嘉兴莲衫服装有限公司 A kind of logistic management system
CN110705932A (en) * 2019-09-24 2020-01-17 宁波舜宇智能科技有限公司 Method, system, computer equipment and storage medium for three-dimensional warehouse-out
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CN112209082A (en) * 2020-10-22 2021-01-12 广州文冲船厂有限责任公司 Casing storage device
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CN112249570A (en) * 2020-10-19 2021-01-22 烟台大学 Intelligent goods shelf system for novel logistics picking operation
CN112249570B (en) * 2020-10-19 2021-11-30 烟台大学 Intelligent goods shelf system for novel logistics picking operation
CN112209082A (en) * 2020-10-22 2021-01-12 广州文冲船厂有限责任公司 Casing storage device
CN114560220A (en) * 2022-04-07 2022-05-31 姚琴 Warehouse goods identification management frame and use method thereof
CN114560220B (en) * 2022-04-07 2023-08-08 姚琴 Warehouse goods identification management frame and application method thereof

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