A kind of automobile door internal decoration plate copying cutting machine and control method
Technical field
The present invention relates to field of mechanical technique, specifically a kind of automobile door internal decoration plate copying cutting machine and control method.
Background technology
At present, automobile door internal decoration plate, after surface laminating fabric, adopts hand cutting to the process of unnecessary corner, by artificial with scissors arcuately edge cuts process.Hand cut door internal decoration plate fabric is wasted time and energy, inefficiency, and the automobile door internal decoration plate outward appearance disunity after cutting, stability is not good.
Therefore, need to design a kind of copying cutting machine and control method can carrying out machine cuts to automobile door internal decoration plate.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of copying cutting machine and the control method that can carry out machine cuts to automobile door internal decoration plate.
In order to achieve the above object, the present invention devises a kind of automobile door internal decoration plate copying cutting machine, comprise table top, it is characterized in that: the bottom of table top is fixed with horizontal air cylinder, the axle of horizontal air cylinder is connected with one end of connecting plate, the other end of connecting plate is connected with lower loose tool, the center of top of table top is provided with horizontal guide rail, horizontal guide rail is provided with lower loose tool, the both sides, top of table top are fixed with lower air cylinder, the axle of lower air cylinder is connected with the two ends of profiling shift simulation block assembly, the below of profiling shift simulation block assembly is provided with and presses down fixed-analog block, Fibre Optical Sensor one to be located on table top and to be positioned at the front side of connecting plate, Fibre Optical Sensor two is located on lower air cylinder, Fibre Optical Sensor three is located at the side of profiling shift simulation block assembly.
Described profiling shift simulation block assembly is made up of profiling guide groove, blade, slide unit cylinder, profiling displacement slide unit and imitation-shaped groove guide block, one section of slide unit cylinder and profiling displacement slide unit is connected, the other end of profiling displacement slide unit is connected with imitation-shaped groove guide block, imitation-shaped groove guide block is embedded in profiling guide groove, and the below of imitation-shaped groove guide block is fixed with blade.
The shape of automobile door internal decoration plate copied by described profiling guide groove.
Alignment pin is provided with in described lower loose tool.
Described copying cutting machine completes following steps successively: step one: start horizontal air cylinder, under the effect of horizontal air cylinder, lower loose tool is pushed into job position through horizontal guide rail, judge whether lower loose tool arrives job position by Fibre Optical Sensor one, if lower loose tool reaches job position, then carry out step 2, if lower loose tool does not arrive job position, then report to the police; Step 2: start lower air cylinder, under the effect of lower air cylinder, pressing down fixed-analog block flattens on lower loose tool by automobile door internal decoration panel edges, make the fabric at automobile door internal decoration plate edge step place compacted, judged to press down fixed-analog block and whether put in place to pressing down by Fibre Optical Sensor two, press down put in place if press down fixed-analog block, then carry out step 3, if press down fixed-analog block not press down and put in place, then report to the police; Step 3, start slide unit cylinder, under the effect of slide unit cylinder, imitation-shaped groove guide block moves from left to right with the curve of blade along profiling guide groove, and blade cuts automobile door internal decoration plate, judges whether blade puts in place to cutting by Fibre Optical Sensor three, if blade cuts puts in place, then carry out step 4, if blade cutting puts in place, then report to the police; Step 4, lower air cylinder return, under the effect of lower air cylinder, press down fixed-analog block to be unclamped by automobile door internal decoration plate, slide unit cylinder return, under the effect of slide unit cylinder, imitation-shaped groove guide block to move along the curve right-to-left of profiling guide groove with blade and returns original position, horizontal air cylinder return, under the effect of horizontal air cylinder, returns original position by lower loose tool through horizontal guide rail.
The present invention compared with the existing technology, devise device structure and PLC programmable logic controller program, complete and automobile door internal decoration plate is pushed to job position, and impose uniformity without examining individual cases except the action of unnecessary laminating fabric along automobile door internal decoration plate curved edge after pressing down location, succinct efficient, guarantee that automobile door internal decoration plate aligns with laminating fabric sheared edge, ensure the attractive in appearance and stability of automobile door internal decoration plate, shorten the activity duration of 50%, increase substantially production efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is side view of the present invention.
Fig. 3 is top view of the present invention.
Fig. 4 is the structural representation of profiling shift simulation block assembly parts of the present invention.
Fig. 5 is the side view of profiling shift simulation block assembly parts of the present invention.
Fig. 6 is the top view of profiling shift simulation block assembly parts of the present invention.
Fig. 7 is flow chart of the present invention
See Fig. 1-Fig. 6,11 is horizontal air cylinder; 12 is lower air cylinder; 13 is lower loose tool; 14 is profiling shift simulation block assembly; 15 is horizontal guide rail; 16 is automobile door internal decoration plate; 17 for pressing down fixed-analog block; 18 is profiling guide groove; 19 is blade; 20 is slide unit cylinder; 21 is profiling displacement slide unit; 22 is imitation-shaped groove guide block; 23 is Fibre Optical Sensor one; 24 is Fibre Optical Sensor two; 25 is Fibre Optical Sensor three.
Detailed description of the invention
Now by reference to the accompanying drawings the present invention is described further.
See Fig. 1-Fig. 3, the present invention devises a kind of automobile door internal decoration plate copying cutting machine, the bottom comprising table top table top is fixed with horizontal air cylinder 11, the axle of horizontal air cylinder 11 is connected with one end of connecting plate, the other end of connecting plate is connected with lower loose tool 13, the center of top of table top is provided with horizontal guide rail 15, horizontal guide rail 15 is provided with lower loose tool 13, the both sides, top of table top are fixed with lower air cylinder 12, the axle of lower air cylinder 12 is connected with the two ends of profiling shift simulation block assembly 14, the below of profiling shift simulation block assembly 14 is provided with and presses down fixed-analog block 17, Fibre Optical Sensor 1 to be located on table top and to be positioned at the front side of connecting plate, Fibre Optical Sensor 2 24 is located on lower air cylinder 12, Fibre Optical Sensor 3 25 is located at the side of profiling shift simulation block assembly 14.
See Fig. 4-Fig. 6, profiling shift simulation block assembly 14 is made up of profiling guide groove 18, blade 19, slide unit cylinder 20, profiling displacement slide unit 21 and imitation-shaped groove guide block 22, one section of slide unit cylinder 20 and profiling displacement slide unit 21 is connected, the other end of profiling displacement slide unit 21 is connected with imitation-shaped groove guide block 22, imitation-shaped groove guide block 22 is embedded in profiling guide groove 18, and the below of imitation-shaped groove guide block 22 is fixed with blade 19.
In the present invention, the shape of automobile door internal decoration plate 16 copied by profiling guide groove 18.Alignment pin is provided with in lower loose tool 13.
See Fig. 7, by workman, automobile door internal decoration plate 16 is put into lower loose tool 13, and by the imitated structure of the alignment pin in lower loose tool 13 and lower loose tool 13, anti-mispointing is carried out to putting of automobile door internal decoration plate 16, copying cutting machine completes following steps successively: step one: start horizontal air cylinder 11, under the effect of horizontal air cylinder 11, lower loose tool 13 is pushed into job position through horizontal guide rail 15, judge whether lower loose tool 13 arrives job position by Fibre Optical Sensor 1, if lower loose tool 13 reaches job position, then carry out step 2, if lower loose tool 13 does not arrive job position, then report to the police, step 2: start lower air cylinder 12, under the effect of lower air cylinder 12, pressing down fixed-analog block 17 flattens on lower loose tool 13 by automobile door internal decoration plate 16 edge, make the fabric at automobile door internal decoration plate 16 edge step place compacted, judged to press down fixed-analog block 17 and whether put in place to pressing down by Fibre Optical Sensor 2 24, press down put in place if press down fixed-analog block 17, then carry out step 3, if press down fixed-analog block 17 not press down and put in place, then report to the police, step 3, start slide unit cylinder 20, under the effect of slide unit cylinder 20, imitation-shaped groove guide block 22 moves from left to right with the curve of blade 19 along profiling guide groove 18, and blade 19 pairs of automobile door internal decoration plates 16 cut, and judges whether blade 19 puts in place to cutting by Fibre Optical Sensor 3 25, if blade 19 cutting puts in place, then carry out step 4, if blade 19 does not cut put in place, then report to the police, step 4, lower air cylinder 12 return, under the effect of lower air cylinder 12, press down fixed-analog block 17 to be unclamped by automobile door internal decoration plate 16, slide unit cylinder 20 return, under the effect of slide unit cylinder 20, imitation-shaped groove guide block 22 to move along the curve right-to-left of profiling guide groove 18 with blade 19 and returns original position, horizontal air cylinder 11 return, under the effect of horizontal air cylinder 11, returns original position by lower loose tool 13 through horizontal guide rail 15.
The present invention devises device structure and PLC programmable logic controller program, complete and automobile door internal decoration plate is pushed to job position, and impose uniformity without examining individual cases except the action of unnecessary laminating fabric along automobile door internal decoration plate curved edge after pressing down location, succinct efficient, guarantee that automobile door internal decoration plate aligns with laminating fabric sheared edge, ensure the attractive in appearance and stability of automobile door internal decoration plate, shorten the activity duration of 50%, increased substantially production efficiency.