CN103722482A - Tool jig for machining plastic pipe coupling joint line and machining method thereof - Google Patents
Tool jig for machining plastic pipe coupling joint line and machining method thereof Download PDFInfo
- Publication number
- CN103722482A CN103722482A CN201310753546.XA CN201310753546A CN103722482A CN 103722482 A CN103722482 A CN 103722482A CN 201310753546 A CN201310753546 A CN 201310753546A CN 103722482 A CN103722482 A CN 103722482A
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- China
- Prior art keywords
- spue line
- slide block
- plastic pipe
- sander
- plastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/04—Honing machines or devices; Accessories therefor designed for working external surfaces of revolution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/10—Accessories
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a tool jig for machining a plastic pipe coupling joint line and a machining method thereof. The tool jig comprises a base, a plastic pipe fixing mechanism, a machining mechanism and a control mechanism used for controlling the machining mechanism. The plastic pipe fixing mechanism comprises a sliding rail, a sliding block and a support, wherein the sliding rail is arranged on the base, the sliding block is matched with the sliding rail, and the support is arranged on the sliding block and extends upwards. The machining mechanism comprises a fixing base and polishers arranged on the two sides of the sliding rail. The polishers are movably connected to the fixing base. Elastic components through which the front ends of the polishers compress a plastic pipeline are arranged at the tail ends of the polishers. A limiting block limiting the distance between the front ends of the two polishers is arranged on the fixing base. The control mechanism comprises a driving mechanism, a plurality of travel switches and a controller, wherein the driving mechanism is used for driving the sliding block to move, the travel switches are used for controlling the moving distance of the sliding block, and the controller is used for controlling an air cylinder to be started. The driving mechanism is connected with the sliding block. The tool jig is high in automation degree, accurate in control, high in polishing efficiency and capable of ensuring the polishing quality.
Description
Technical field
The invention belongs to production tool fixture technical field, be specifically related to a kind of for the tool fixture of processing plastic pipe joint spue line and the processing method of plastic adaptor spue line.
Background technology
At present, bathroom connecting pipe road adopts plastic cement pipeline to replace metallic conduit, reduces manufacturing cost, and can realize production in enormous quantities, still in manufacturing process, is difficult to avoid the spue line of its joint, and the sealing of plastic cement pipeline is exerted an influence.General solution is, selects harder mold materials, or more accurate mould manufacturing equipment, but strengthened like this cost, extended the manufacturing time of mould, and spue line still can not be avoided completely.Also can adopt artificial removal, by secondary operations, but the quality of so very difficult controlled working have the hidden danger of leaking, and efficiency is low, has limited the application of plastic cement pipeline in bathroom field.
Summary of the invention
The present invention is in order to address the deficiencies of the prior art, provide that a kind of automaticity is high, precision machining for the tool fixture of processing plastic pipe joint spue line and the processing method of plastic adaptor spue line.
In order to address the above problem, the present invention is achieved by following technical scheme:
Tool fixture for processing plastic pipe joint spue line of the present invention, comprises base, is arranged on plastic pipe fixed mechanism on base, for the organisation of working of plastic pipe spue line and the controlling organization for controlled working mechanism of polishing;
Described plastic pipe fixed mechanism comprises slide rail, the slide block coordinating with slide rail being arranged on base and is arranged on the support protruding upward on slide block, and the quantity of support can be one or multiple, according to the needs of producing, determines;
Described organisation of working comprises holder and the sander that is arranged on slide rail both sides, and described sander is movably connected on holder, and described sander end is provided with the flexible member that makes sander front end compress plastic cement pipeline; On described holder, be provided with the limited block of two sander front end distances of restriction;
Described controlling organization comprises the driving mechanism for driving slide block to move, some controllers for controlling the travel switch of slide block displacement and starting for control cylinder, and described driving mechanism is connected with slide block.
Further, described driving mechanism is cylinder, and described cylinder piston axle is connected with slide block by connector, and described driving mechanism can be also electro-motor, oil cylinder equal power device.
Further, described sander is oilstone, can be also that the braiding of file, sand paper or attached abrasive material spins, and can need to select the particle oilstone of respective model or the milling tools of other respective model according to processing.
Further, the cambered surface that described sander inner face is multistage, makes sander change to the pressure of plastic cement pipe surface, thereby more efficiently by level and smooth spue line polishing.
Further, for clean sander, on described connector, be provided with the Clean Brush for cleaning of clean sander, slide block come and go mobile in, Clean Brush for cleaning cleans polishing tiny buffings out on sander, does not affect sander polishing next time.
Further, in order to improve automaticity, on described slide block, be provided with the inductor being in place for detection of plastic cement pipeline.
A method that adopts above-mentioned tool fixture processing plastic pipe joint spue line, its step comprises:
(1) plastic cement pipeline is fixed on slider bracket, makes its spue line in perpendicular to track radially;
(2) cylinder band movable slider moves, and slide block is moved to sander, enters between two Sanding Areas between oilstone, and due to the effect of the spring of oilstone end, oilstone front end contacts with plastic cement pipe surface spue line all the time;
(3) air cylinder driven is slided and is moved back and forth, and plastic cement pipeline spue line is polished smooth;
(4) when spue line is worked into when smooth-going, air cylinder driven slide block returns to initial position, takes out product, completes the processing of plastic pipe spue line.
Further, the method for described processing plastic pipe joint spue line in described step (2), is set the round number of times of cylinder in advance in controller, is provided with two travel switches, the distance moving for controlling slide block on base.
Further, on described slide block, be provided with inductor, when inductor senses after plastic cement pipeline installation in position, information fed back to controller, controller starts cylinder, starts processing plastic pipeline.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention adopts air cylinder driven plastic cement pipeline to come and go and slides, and oilstone is to the processing of polishing of its surperficial spue line, and automaticity is high, control accurately, grinding efficiency is high, can guarantee polishing quality, can need to select according to different polishings the oilstone of respective model particle, flexible operation.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is the structural representation of the tool fixture for processing plastic pipe joint spue line of the present invention;
Fig. 2 is the STRUCTURE DECOMPOSITION figure of the tool fixture for processing plastic pipe joint spue line of the present invention.
In figure: 1-plastic cement pipeline, 2-slide block, 21-support, 3-base, 4-the first travel switch, 5-inductor, 6-slide rail, 7-sander, 8-the second travel switch, 9-holder, 91-limited block, 10-spring, 11-air cylinder base, 12-cylinder, 13-cylinder briquetting, 14-Clean Brush for cleaning, 15-connector, 16-the first back-up block, 17-the second back-up block.
The specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein, only for description and interpretation the present invention, is not intended to limit the present invention.
As shown in Fig. 1～Fig. 2, the tool fixture for processing plastic pipe joint spue line of the present invention, comprises the organisation of working of spue line 11 on the fixed mechanism of base 3, plastic cement pipeline 1, the plastic cement pipeline 1 of polishing and the controlling organization for controlled working mechanism.Described plastic cement pipeline fixed mechanism comprises slide rail 6, the slide block 2 coordinating with slide rail 6 being arranged on base 1 and is arranged on the support 21 protruding upward on slide block 2, support 21 in the present embodiment is one, described support 21 can be one, or in line multiple, can determine according to need of production.
Described organisation of working comprises holder 9 and is arranged on the sander 7 of slide rail both sides, described sander 7 is oilstone, and this oilstone is movably connected on holder 9, and described oilstone end is provided with the spring 10 that makes oilstone front end compress plastic cement pipeline 1, also can be other flexible member, as air bag etc.; On described holder 9, be provided with the limited block 91 of two sander 7 front end distances of restriction; The end face that described oilstone contacts with plastic cement pipeline 1 is multistage cambered surface.
Described controlling organization comprises cylinder 12 for driving slide block to move, is arranged on base for controlling the first travel switch 4 and second travel switch 5 of slide block 2 strokes, described cylinder 12 is fixed on base 3 by air cylinder base 11, its upper surface arranges with cylinder briquetting 13, the axis of the piston front end of described cylinder 12 is connected with slide block 2 by contiguous block 15, on described contiguous block 15, be provided with Clean Brush for cleaning 14, when slide block 2 is moving toward backward shift, the buffings on Clean Brush for cleaning 14 clean oilstone surfaces.
Described slide block 2 is provided with the inductor 5 being in place for detection of plastic cement pipeline 1, and described inductor 5 is connected with controller.
The both sides of described base 3 are respectively arranged with the first back-up block 16 and the second back-up block 17.
Further, the weaving that described sander 7 also can adopt file, sand paper or the adhere to abrasive material replacement oilstone that spins.
Further, described drive unit also can adopt oil cylinder, electro-motor equal power device to replace cylinder.
The processing method of removal plastic cement pipe joint spue line of the present invention, its step comprises:
(1) according to the situation of plastic cement pipeline 1 spue line 11, select the oilstone of corresponding particle model, on controller, set in advance and come and go mobile number of times, adjust the length of spring 10, thereby regulate oilstone to compress the dynamics on plastic cement pipeline 1 surface.
(2) plastic cement pipeline 1 is fixed on support 21, and makes the direction of its spue line 11 in vertical slide rail.
(3) inductor 5 senses that plastic cement pipeline 1 is in place, and by signal feedback, to controller, controller control cylinder 12 starts, and with movable slider 2, moves between two Sanding Areas between oilstone.
(4) slide block 2 moves forward, oilstone is polished to the spue line 11 on plastic cement pipeline 1 surface, when slide block 2 moves to the second travel switch 8 positions, trigger the second travel switch 8, control cylinder 12 counteragents, slide block 2 oppositely moves, oilstone continues the spue line 11 on plastic cement pipeline 1 surface to polish, when slide block 2 moves to the first travel switch 4 positions, trigger the first travel switch 4, control cylinder 12 counteragents, slide block 2 oppositely moves, oilstone continues the spue line 11 on plastic cement pipeline 1 surface to polish, slide block 2 so comes and goes mobile, reach the number of times setting in advance, cylinder 12 moves to initial position by slide block 2, stop action, take off plastic cement pipeline 1, complete whole bruting process.
(5) at slide block 2, move and come and go in moving process, drive Clean Brush for cleaning 14 to move simultaneously, the trickle buffings on oilstone surface is cleaned.
The present invention adopts air cylinder driven plastic cement pipeline to come and go and slides, and by oilstone, its surperficial spue line is polished, and automaticity is high, control accurately, grinding efficiency is high, can guarantee polishing quality, can need to select according to different polishings the oilstone of respective model particle, flexible operation.
Described in the present embodiment for other structure of the tool fixture of processing plastic pipe joint spue line referring to prior art.
The above, it is only preferred embodiment of the present invention, not the present invention is done to any pro forma restriction, therefore every, do not depart from technical solution of the present invention content, any modification, equivalent variations and the modification above embodiment done according to technical spirit of the present invention, all still belong in the scope of technical solution of the present invention.
Claims (10)
1. for a tool fixture for processing plastic pipe joint spue line, it is characterized in that: comprise base, be arranged on plastic pipe fixed mechanism on base, for the organisation of working of plastic pipe spue line and the controlling organization for controlled working mechanism of polishing;
Described plastic pipe fixed mechanism comprises the slide rail being arranged on base, the slide block coordinating with slide rail and one or more support protruding upward on slide block that is arranged on;
Described organisation of working comprises holder and the sander that is arranged on slide rail both sides, and described sander is movably connected on holder, and described sander end is provided with the flexible member that makes sander front end compress plastic cement pipeline; On described holder, be provided with the limited block of two sander front end distances of restriction;
Described controlling organization comprises the driving mechanism for driving slide block to move, some controllers for controlling the travel switch of slide block displacement and starting for control cylinder, and described driving mechanism is connected with slide block.
2. according to claim 1 for the tool fixture of processing plastic pipe joint spue line, it is characterized in that: described driving mechanism is cylinder, and cylinder piston axle is connected with slide block by connector.
3. according to claim 1 for the tool fixture of processing plastic pipe joint spue line, it is characterized in that: described sander is that the braiding of oilstone, file, sand paper or attached abrasive material spins.
4. according to claim 3 for the tool fixture of processing plastic pipe joint spue line, it is characterized in that: the cambered surface that described sander inner face is multistage.
5. according to claim 2 for the tool fixture of processing plastic pipe joint spue line, it is characterized in that: the Clean Brush for cleaning that is provided with clean sander on described connector.
6. according to claim 1 for the tool fixture of processing plastic pipe joint spue line, it is characterized in that: on described slide block, be provided with the inductor being in place for detection of plastic cement pipeline.
7. according to the tool fixture for processing plastic pipe joint spue line described in claim 1 to 6 any one, it is characterized in that: described base both sides are respectively arranged with the first back-up block and the second back-up block.
8. a processing method that adopts the plastic adaptor spue line of tool fixture described in claim 1 to 7 any one, its step comprises:
(1) plastic cement pipeline is fixed on slider bracket, makes its spue line in the direction perpendicular to track;
(2) cylinder drives and slides mobilely, and slide block is moved to sander, enters between two Sanding Areas between oilstone, and due to the effect of the spring of oilstone end, oilstone front end contacts with plastic cement pipe surface spue line all the time;
(3) air cylinder driven slide block moves back and forth, and plastic cement pipeline spue line is polished smooth;
(4) when spue line is worked into when smooth-going, air cylinder driven slide block returns to initial position, takes out product, completes the processing of plastic pipe spue line.
9. the processing method of plastic adaptor spue line according to claim 8, is characterized in that: in described step (2), set in advance the round number of times of cylinder in controller, be provided with two travel switches, the distance moving for controlling slide block on base.
10. the processing method of plastic adaptor spue line according to claim 8, it is characterized in that: on described slide block, be provided with inductor, when inductor senses after plastic cement pipeline installation in position, information fed back to controller, controller starts cylinder, starts the spue line of processing plastic pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310753546.XA CN103722482B (en) | 2013-12-31 | 2013-12-31 | A kind of tool fixture for processing plastic pipe joint spue line and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310753546.XA CN103722482B (en) | 2013-12-31 | 2013-12-31 | A kind of tool fixture for processing plastic pipe joint spue line and processing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103722482A true CN103722482A (en) | 2014-04-16 |
| CN103722482B CN103722482B (en) | 2016-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310753546.XA Active CN103722482B (en) | 2013-12-31 | 2013-12-31 | A kind of tool fixture for processing plastic pipe joint spue line and processing method thereof |
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| CN (1) | CN103722482B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325385A (en) * | 2014-10-27 | 2015-02-04 | 成都广屹实业发展有限公司 | Grinding machine |
| CN110385614A (en) * | 2019-06-26 | 2019-10-29 | 天津瑞贝精密机械技术研发有限公司 | A kind of resist-nailed seat surface spikes removal tooling |
| CN111015075A (en) * | 2019-12-30 | 2020-04-17 | 合肥汇智新材料科技有限公司 | Angle valve rod joint line remove device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2191745Y (en) * | 1994-05-07 | 1995-03-15 | 铁岭石油机械研究制造所 | Honing machine for working external surface of Long-thin column unit |
| RU2117565C1 (en) * | 1997-07-15 | 1998-08-20 | Научно-производственное предприятие "Темп-техномаш" | Honing method |
| DE29918517U1 (en) * | 1999-10-20 | 2000-01-05 | Maschinenfabrik Gehring GmbH & Co, 73760 Ostfildern | Machine tool |
| CN203343828U (en) * | 2013-06-16 | 2013-12-18 | 天津市正瀚石油设备制造有限公司 | Butting-type fine grinder for straight pipe piece |
| CN203650222U (en) * | 2013-12-31 | 2014-06-18 | 珠海三威注塑模具有限公司 | A tool jig for machining a plastic pipe connector joint line |
-
2013
- 2013-12-31 CN CN201310753546.XA patent/CN103722482B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2191745Y (en) * | 1994-05-07 | 1995-03-15 | 铁岭石油机械研究制造所 | Honing machine for working external surface of Long-thin column unit |
| RU2117565C1 (en) * | 1997-07-15 | 1998-08-20 | Научно-производственное предприятие "Темп-техномаш" | Honing method |
| DE29918517U1 (en) * | 1999-10-20 | 2000-01-05 | Maschinenfabrik Gehring GmbH & Co, 73760 Ostfildern | Machine tool |
| CN203343828U (en) * | 2013-06-16 | 2013-12-18 | 天津市正瀚石油设备制造有限公司 | Butting-type fine grinder for straight pipe piece |
| CN203650222U (en) * | 2013-12-31 | 2014-06-18 | 珠海三威注塑模具有限公司 | A tool jig for machining a plastic pipe connector joint line |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325385A (en) * | 2014-10-27 | 2015-02-04 | 成都广屹实业发展有限公司 | Grinding machine |
| CN110385614A (en) * | 2019-06-26 | 2019-10-29 | 天津瑞贝精密机械技术研发有限公司 | A kind of resist-nailed seat surface spikes removal tooling |
| CN111015075A (en) * | 2019-12-30 | 2020-04-17 | 合肥汇智新材料科技有限公司 | Angle valve rod joint line remove device |
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| Publication number | Publication date |
|---|---|
| CN103722482B (en) | 2016-02-10 |
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Effective date of registration: 20191226 Address after: 519050 Guangdong city in Zhuhai Province, South Town Chunsheng Road No. 6 Co-patentee after: Sunway Plastic Injection Mould (Zhuhai) Co., Ltd. Patentee after: Zhuhai Chunsheng Hardware Industrial Co. Ltd. Address before: 519000 No. 111 Warwick Road, Qianshan Industrial Zone, Xiangzhou District, Guangdong, Zhuhai Patentee before: Sunway Plastic Injection Mould (Zhuhai) Co., Ltd. |
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| TR01 | Transfer of patent right |