CN103711213B - Edge banding method and edge banding equipment for vacuum insulated panels - Google Patents
Edge banding method and edge banding equipment for vacuum insulated panels Download PDFInfo
- Publication number
- CN103711213B CN103711213B CN201410031624.XA CN201410031624A CN103711213B CN 103711213 B CN103711213 B CN 103711213B CN 201410031624 A CN201410031624 A CN 201410031624A CN 103711213 B CN103711213 B CN 103711213B
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- China
- Prior art keywords
- guardrail
- plate
- triangular plate
- swingle
- pushing ram
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 47
- 239000002184 metal Substances 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 3
- 230000001960 triggered effect Effects 0.000 claims description 3
- 239000011162 core material Substances 0.000 abstract description 14
- 238000004321 preservation Methods 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/065—Arrangements using an air layer or vacuum using vacuum
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Thermal Insulation (AREA)
- Building Environments (AREA)
Abstract
The invention relates to an edge banding method and edge banding equipment for vacuum insulated panels. The method comprises the steps of loading core materials of the vacuum insulated panels into a back-sealing bag, sealing by the edge banding equipment, and vacuumizing. The edge banding method can reduce splicing gaps of the vacuum insulated panels on the wall so as to reduce influence of a thermal bridge on the performances of a vacuum insulated panel heat-preservation system and enable the vacuum insulated panel to be attractive.
Description
Technical field
The present invention relates to a kind of vacuum heat-insulating plate edge bonding method and edge sealing equipment thereof.
Background technology
Vacuum heat-insulating plate itself has very excellent heat-proof quality, but in actual applications, due to the formed heat bridge in the gap between plate and plate, will weaken to a certain extent the thermal property of isolation layer.In order to reduce the impact of heat bridge, will reduce the gap of vacuum heat-insulating plate splicing as far as possible.The splicing gap of back of the body sealed type vacuum thermal insulation slab is mainly present in left and right sides seal location, so reduce the shared space of seal location, just can reduce the impact of heat bridge on vacuum heat-insulating plate system heat-insulating property.
Summary of the invention
The invention provides a kind of vacuum heat-insulating plate edge bonding method and edge sealing equipment thereof, its main purpose is exactly in order to reduce the impact of heat bridge on vacuum insulation plate heat preserving system performance.
Technical scheme of the present invention is: be bonded on vacuum heat-insulating plate plate face sealing gas barrier film is folding, sheet material sealing edge is a plane completely, while making on sheet material wall splicing, can be close together.Edge bonding method of the present invention comprises the following steps:
1) be ready to carry on the back envelope, the core of vacuum heat-insulating plate is packed in back of the body envelope;
2) by the long edge break of described back of the body envelope to described core, make front (2.) and the back side (3.) locate to form trapezoidal or triangle at two sacks (1.) of described back of the body envelope;
3) by two sacks (1.) of rolling well to 90 ° of the back of the body envelope upsets of core, make it with to carry on the back front cover vertical;
4) the lower edge of triangle (4.) (5.) two sack folded inside being formed pulls out respectively, makes it just to arrive the marginal position of described core;
5) by sealing machine sealing for the sack (1.) that wherein a side is rolled well in step 4), during sealing, be close to described core sealing, then vacuumize;
6) evacuated panel is extracted into after satisfactory vacuum, sealing machine sealing for the sack of in vacuum tank, opposite side being rolled well in step 4) (1.), finally vacuumizes packing;
7) described sack is bonded to the back side (3.) of described core with cementing agent, makes final vacuum heat-insulating plate.
Edge sealing equipment provided by the invention is that this equipment comprises workbench, guardrail, dividing plate, entrance, telescopic hook, pushing ram, swingle, triangular plate, flap and sealing machine for the edge bonding method of realizing with machine serialization; Described guardrail, dividing plate, entrance, telescopic hook, pushing ram, swingle, triangular plate, flap and sealing machine are all arranged on described workbench, and two described guardrails are oppositely arranged, and its one end is connected with dividing plate, and the other end forms entrance; Triangular plate is arranged on pushing ram, and pushing ram connection swingle, and two groups of pushing rams, swingle and triangular plates are separately positioned on the outside of the relative guardrail described in two, and are arranged on one end that described guardrail is connected with dividing plate; Flap is arranged on dividing plate place.Described telescopic hook can be up and down; Described pushing ram can move along its axis, and driven rotary bar moves together with triangular plate, and the stroke end of pushing ram is described guard rail position; Described swingle can drive triangular plate to rotate 90 °, and when swingle goes to terminal, triangular plate just can be vertically near described guardrail; On described triangular plate, along parallel with workbench, inner side hypotenuse is 45 °, when with described guardrail near time, triangular plate just arrives guardrail inner side.
Preferably, the surface of described workbench is smooth.
In above-mentioned arbitrary scheme, preferably, the surface of described guardrail is smooth, and the width between two guardrails can regulate.
In above-mentioned arbitrary scheme, preferably, the height of dividing plate can regulate, and effect is to push down envelope, occurs the shape needing when sack is triggered.
In above-mentioned arbitrary scheme, preferably, described entrance is connected with other vacuum heat-insulating plate sealed in unit.
In above-mentioned arbitrary scheme, preferably, described triangular plate, is made by metal or rigid non-metallic material.
In above-mentioned arbitrary scheme, preferably, described flap is made by metal or rigid non-metallic material, and surface is smooth, and digging angle is 90 °, after digging just with guardrail near.
In above-mentioned arbitrary scheme, preferably, the width of described sealing machine meets the needs of product specification.
Described equipment is as follows for the edge sealing flow process of vacuum heat-insulating plate;
1) adjust the width of described guardrail (2), make it to meet production product specification needs;
2) by carrying on the back the core material of vacuum heat insulation plate of sealing, from entrance (4), enter described equipment;
3) with telescopic hook (5), catch on sack (1.), by sack to the back side (3.) mention;
4) rotation pushing ram (6), driven rotary bar (7) and triangular plate (8) are pushed into terminal;
5) swingle (7) half-twist, drives triangular plate (8) extruding sack (1.);
6) will in upper reprint (9), turn over, extruding sack (1.), forms last one flanging;
7) reverse rotation pushing ram (6), driven rotary bar (7) and triangular plate (8) retract initial point;
8) with sealing machine (10) sealing, complete packing;
9) last telescopic hook (5), swingle (7), triangular plate (8), upper reprint (9) and sealing machine (10) are all returned to initial position.
The invention has the beneficial effects as follows:
1. heat conductivity of vacuum insulation panel obtained by this method significantly reduces, and is less than 0.008w/m.K, has energy-efficient characteristic; Layer is thin, volume is little, lightweight.
2. the edge bonding method of this vacuum heat-insulating plate adopts equipment of the present invention to carry out, and mechanization degree is high, has greatly improved production efficiency, and has strengthened the sealing effectiveness of vacuum heat-insulating plate.
3. the vacuum heat-insulating plate that adopts the inventive method to make, has reduced the splicing gap of wall on vacuum heat-insulating plate, has reduced the impact of heat bridge on vacuum insulation plate heat preserving system performance, and sheet material is more attractive in appearance simultaneously.
Accompanying drawing explanation
Fig. 1 is step 1)-2 of edge bonding method of the present invention) design sketch;
Fig. 2 is the design sketch of the step 3) of edge bonding method of the present invention;
Fig. 3 is the design sketch of the step 4 of edge bonding method of the present invention;
Fig. 4 is step 5)-6 of edge bonding method of the present invention) the rear lateral view that forms product;
Fig. 5 is the rear elevation of the final products that make of edge bonding method of the present invention.
Fig. 6 is the schematic diagram of edge sealing equipment of the present invention.
Fig. 7 is step 1)-4 that edge sealing equipment of the present invention carries out edge sealing flow process) in the schematic diagram of this equipment.
Fig. 8 is the schematic diagram that edge sealing equipment of the present invention carries out this equipment in the step 5) of edge sealing flow process.
Fig. 9 is step 6)-8 that edge sealing equipment of the present invention carries out edge sealing flow process) in the schematic diagram of this equipment.
The specific embodiment
Below in conjunction with the specific embodiment, the invention will be further described.
Referring to Fig. 1-5, a kind of vacuum heat-insulating plate edge bonding method, it comprises the following steps:
1) be ready to carry on the back envelope, the core of vacuum heat-insulating plate is packed in back of the body envelope;
2) by the long edge break of described back of the body envelope to described core, make positive 2. 3. at two sacks of described back of the body envelope, 1. to locate to form trapezoidal or triangle with the back side;
3) by two sacks of rolling well 1. to 90 ° of the back of the body envelope upsets of core, make it with to carry on the back front cover vertical;
4) triangle two sack folded inside being formed is 4. lower to be pulled out respectively along (5.), makes it just to arrive the marginal position of described core;
5) 1. the sack that wherein a side is rolled well in step 4) is sealed with sealing machine, during sealing, be close to described core sealing, then vacuumize;
6) evacuated panel is extracted into after satisfactory vacuum, 1. the sack of in vacuum tank, opposite side being rolled well in step 4) with sealing machine sealing, finally vacuumizes packing;
7) 3. the back side that described sack is bonded to described core with cementing agent, make final vacuum heat-insulating plate.
Referring to Fig. 6, realize the equipment of described vacuum heat-insulating plate edge bonding method, this equipment comprises workbench 1, guardrail 2, dividing plate 3, entrance 4, telescopic hook 5, pushing ram 6, swingle 7, triangular plate 8, flap 9 and sealing machine 10; Described guardrail 2, dividing plate 3, entrance 4, telescopic hook 5, pushing ram 6, swingle 7, triangular plate 8, flap 9 and sealing machine 10 are all arranged on described workbench 1, and two described guardrails 2 are oppositely arranged, and its one end is connected with dividing plate 3, and the other end forms entrance 4; Triangular plate 8 is arranged on pushing ram 6, and pushing ram 6 connects 7, two groups of pushing rams 6 of swingle, swingle 7 is separately positioned on the outside of the relative guardrail 2 described in two with triangular plate 8, and is arranged on one end that described guardrail 2 is connected with dividing plate 3; Flap 9 is arranged on dividing plate 3 places.
Wherein, the surface of described workbench 1 is smooth.The surface of described guardrail 2 is smooth, and the width between two guardrails 2 can regulate.The height of dividing plate 3 can regulate, and effect is to push down envelope, occurs the shape needing when 1. sack is triggered.Described entrance 4 can be connected with other vacuum heat-insulating plate sealed in unit.Described telescopic hook 5 can be up and down.Described pushing ram 6 can move along its axis, and driven rotary bar 7 moves together with triangular plate 8, and the stroke end of pushing ram 6 is described guardrail 2 places.Described swingle 7 can drive triangular plate 8 to rotate 90 °, and when swingle 7 goes to terminal, triangular plate 8 just can be vertically near described guardrail 2.Described triangular plate 8 is made by metal or rigid non-metallic material, and on it, along parallel with workbench 1, inner side hypotenuse is 45 °, when with described guardrail 2 near time, triangular plate 8 just arrives guardrail 2 inner sides.Described flap 9 is made by metal or rigid non-metallic material, and surface is smooth, and digging angle is 90 °, after digging just with guardrail near.The width of described sealing machine 10 meets the needs of product specification.
Referring to Fig. 7-9, as follows to the edge sealing flow process of vacuum heat-insulating plate with equipment:
1. adjust the width of guardrail 2, make it to meet production product specification needs;
2. by carrying on the back the panel of sealing, from entrance 4, enter machine;
3. with telescopic hook 5, catch on sack 1., 3. sack is mentioned to the back side;
4. rotate pushing ram 6, driven rotary bar 7 and triangular plate 8 are pushed into terminal;
5. swingle 7 half-twists, drive triangular plate 8 extruding sacks (1.);
6. will in upper reprint 9, turn over, 1. extruding sack, forms last one flanging;
7. counter-rotate pushing ram 6, driven rotary bar 7 and triangular plate 8 retract initial point;
8. with sealing machine 10 sealings, complete packing;
9. last telescopic hook 5, swingle 7, triangular plate 8, upper reprint 9 and sealing machine 10 are all returned to initial position, as shown in Figure 6;
10. 1. gas barrier film is folding is bonded to the back side 3. by the sack of sheet material of having taken out vacuum to use folding brake, and final products as shown in Figure 5.
Certainly, above-mentioned edge sealing equipment can be used as one independently product protect, be not limited to the restriction of edge bonding method.
The above, be only preferred embodiment of the present invention, is not the present invention to be done to the restriction of other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not depart from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (5)
1. an equipment for vacuum heat-insulating plate edge sealing, is characterized in that this equipment comprises workbench (1), guardrail (2), dividing plate (3), entrance (4), telescopic hook (5), pushing ram (6), swingle (7), triangular plate (8), flap (9) and sealing machine (10); Described guardrail (2), dividing plate (3), entrance (4), telescopic hook (5), pushing ram (6), swingle (7), triangular plate (8), flap (9) and sealing machine (10) are all arranged on described workbench (1), described two guardrails (2) are oppositely arranged, its one end is connected with dividing plate (3), and the other end forms entrance (4); Triangular plate (8) is arranged on pushing ram (6), and pushing ram (6) connects swingle (7), two groups of pushing rams (6), swingle (7) and triangular plate (8) are separately positioned on the outside of the relative guardrail (2) described in two, and are arranged on one end that described guardrail (2) is connected with dividing plate (3); Flap (9) is arranged on dividing plate (3) and locates; Described telescopic hook (5) can be up and down; Described pushing ram (6) can move along its axis, and driven rotary bar (7) and triangular plate (8) move together, and the stroke end of pushing ram (6) is that described guardrail (2) is located; Described swingle (7) can drive triangular plate (8) to rotate 90 °, and when swingle (7) goes to terminal, triangular plate (8) just can be vertically near described guardrail (2); Described triangular plate (8) is upper, and along parallel with workbench (1), inner side hypotenuse is 45 °, when with described guardrail (2) near time, triangular plate (8) just arrives guardrail (2) inner side.
2. equipment according to claim 1, is characterized in that the surface of described workbench (1) is smooth.
3. equipment according to claim 1 and 2, it is characterized in that the surface of described guardrail (2) is smooth, and the width between two guardrails (2) can regulate.
4. equipment according to claim 3, is characterized in that the height of dividing plate (3) can regulate, and effect is to push down envelope, occurs the shape needing when sack (1.) is triggered.
5. equipment according to claim 4, is characterized in that described entrance (4) is connected with other vacuum heat-insulating plate sealed in unit.
6
.equipment according to claim 5, is characterized in that described triangular plate (8), by metal or rigid non-metallic material, is made.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410364050.8A CN104180129B (en) | 2014-01-23 | 2014-01-23 | A kind of vacuum heat-insulating plate edge bonding method |
| CN201410031624.XA CN103711213B (en) | 2014-01-23 | 2014-01-23 | Edge banding method and edge banding equipment for vacuum insulated panels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410031624.XA CN103711213B (en) | 2014-01-23 | 2014-01-23 | Edge banding method and edge banding equipment for vacuum insulated panels |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410364050.8A Division CN104180129B (en) | 2014-01-23 | 2014-01-23 | A kind of vacuum heat-insulating plate edge bonding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103711213A CN103711213A (en) | 2014-04-09 |
| CN103711213B true CN103711213B (en) | 2014-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410031624.XA Active CN103711213B (en) | 2014-01-23 | 2014-01-23 | Edge banding method and edge banding equipment for vacuum insulated panels |
| CN201410364050.8A Active CN104180129B (en) | 2014-01-23 | 2014-01-23 | A kind of vacuum heat-insulating plate edge bonding method |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410364050.8A Active CN104180129B (en) | 2014-01-23 | 2014-01-23 | A kind of vacuum heat-insulating plate edge bonding method |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264846B (en) * | 2014-08-28 | 2016-09-14 | 陈秀凯 | A kind of vacuum heat-insulating plate Multilayer stacking type vacuum forming cabin and forming method thereof |
| CN105526467B (en) * | 2014-09-29 | 2018-08-31 | 福建赛特新材股份有限公司 | A kind of packaging method and packaging system of vacuum heat-insulating plate |
| CN106195530B (en) * | 2016-07-14 | 2018-01-16 | 中亨新型材料科技有限公司 | A kind of M type method for packing of vacuum heat-insulating plate |
| CN106122685B (en) * | 2016-08-17 | 2018-04-06 | 青岛奕辰新能源有限公司 | Vacuum heat-insulation plate automatic edge sealing device and method |
| CN112722407A (en) * | 2020-12-18 | 2021-04-30 | 四川迈科隆真空新材料有限公司 | Edge folding method for vacuum insulation panel |
| CN114148001A (en) * | 2021-10-22 | 2022-03-08 | 福建建壹真空科技有限公司 | Production method and production device of vacuum heat insulation plate |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6863949B2 (en) * | 2000-08-03 | 2005-03-08 | Va-Q-Tec Ag | Foil-enveloped evacuated thermal insulation elements |
| CN101963267A (en) * | 2010-10-09 | 2011-02-02 | 上海海事大学 | Air insulating structure of vacuum insulation panel and packaging method thereof |
| KR101233353B1 (en) * | 2012-02-14 | 2013-02-14 | 오씨아이 주식회사 | Packing method for vacuum insulation panel using foil |
| CN102954315B (en) * | 2012-10-30 | 2014-07-16 | 安徽科瑞克保温材料有限公司 | Production device of back-seal vacuum heat insulation plate |
| CN203363541U (en) * | 2013-07-23 | 2013-12-25 | 常州山由帝武节能新材料制造有限公司 | Vacuum insulation board |
-
2014
- 2014-01-23 CN CN201410031624.XA patent/CN103711213B/en active Active
- 2014-01-23 CN CN201410364050.8A patent/CN104180129B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN103711213A (en) | 2014-04-09 |
| CN104180129A (en) | 2014-12-03 |
| CN104180129B (en) | 2016-04-27 |
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Address after: 266071 Shandong city of Qingdao province Minjiang City Road No. 42 Applicant after: Wu Danmiao Address before: 250031 Shandong Province Flyover District of Ji'nan City shadowless Mountain Road No. 53 606 Applicant before: Wu Danmiao |
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Effective date of registration: 20140804 Address after: 266112 Shandong City, Chengyang District, Qingdao, the streets of the streets of the Wangjiazhuang neighborhood of the community on the north side of the 500 meters Applicant after: Qingdao Creek New Environmental Materials Co., Ltd. Address before: 266071 Shandong city of Qingdao province Minjiang City Road No. 42 Applicant before: Wu Danmiao |
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Address after: 266112 Shandong City, Chengyang District, Qingdao, the streets of the streets of the Wangjiazhuang neighborhood of the community on the north side of the 500 meters Patentee after: Qingdao Kerui new environmental protection materials Group Co. Ltd. Address before: 266112 Shandong City, Chengyang District, Qingdao, the streets of the streets of the Wangjiazhuang neighborhood of the community on the north side of the 500 meters Patentee before: Qingdao Creek New Environmental Materials Co., Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A method and equipment for edge sealing of vacuum insulation board Effective date of registration: 20201012 Granted publication date: 20140910 Pledgee: Qingdao Huiquan Private Capital Management Co., Ltd Pledgor: QINGDAO KERUI NEW ENVIRONMENTAL MATERIALS GROUP Co.,Ltd. Registration number: Y2020370010043 |
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