CN103711019B - Scalping - Google Patents
Scalping Download PDFInfo
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- CN103711019B CN103711019B CN201310750749.3A CN201310750749A CN103711019B CN 103711019 B CN103711019 B CN 103711019B CN 201310750749 A CN201310750749 A CN 201310750749A CN 103711019 B CN103711019 B CN 103711019B
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- screen cylinder
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- lower house
- pressure ring
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Abstract
This device belongs to paper-making pulping special equipment field, in particular to a kind of scalping, comprise upper shell and lower house, bottom lower house, supporting leg is set, on, arrange respectively in lower house, lower screen cylinder, on, lower screen cylinder is all fixed on by pressure ring, on lower house, the pressure ring of fixing upper screen cylinder is positioned at bottom screen cylinder, the pressure ring of fixing lower screen cylinder is positioned at the top of lower screen cylinder, on, in lower screen cylinder, rotor is set, rotor bottom arranges belt wheel, belt wheel connects electrical machine belt pulley by driving belt, electrical machine belt pulley connects motor, motor is arranged on end rail, on, between lower house, respective rotor arranges charging aperture and the outlet of good slurry respectively, upper shell top and lower house bottom arrange tail slurry mouth respectively.This plant running is steady, can improve screening quality, reduces energy consumption; Increase the contact surface of slurry and screen cylinder, improve cleaning performance; Rotor is distributed with end to end smooth curve rotor up and down, impurity can be avoided too much to cause rotor serious wear, substantially increase service life.
Description
Technical field
The present invention relates to a kind of scalping, belong to paper-making pulping special equipment field.
Background technology
In papermaking pulping system, screening slagging-off link is most important, and the screening degree direct influence of slurry to the quality of paper, and then has influence on production efficiency and the profit of enterprise.At the screening stage of various waste paper pulp, the unrivaled works fine performance that pressurized screen has due to himself and reliable, become the first-selected screening installation of increasing client.
Scalping is placed in the conventional screening installation before fine screen and net fore worker in pulping system, is used for removing impurity larger in paper pulp, as a scrap of paper, plastic sheet etc.The scalping of present domestic production adopts single screen cylinder, housing to be the design of cylinder-like structure mostly, in use find that such scalping screening effect is poor, energy consumption is large, screening concentration is low, production efficiency is low, have a long way to go compared with same kind of products at abroad.Market competition more and more strong and user, paper is required to the today of day by day improving, be more and more difficult to meet the accreditation of client to this kind equipment.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of compact conformation reasonable, operate steadily, can improve the scalping of screening quality.
Scalping of the present invention, comprise upper shell and lower house, bottom lower house, supporting leg is set, on, arrange respectively in lower house, lower screen cylinder, on, lower screen cylinder is all fixed on by pressure ring, on lower house, the pressure ring of fixing upper screen cylinder is positioned at bottom screen cylinder, the pressure ring of fixing lower screen cylinder is positioned at the top of lower screen cylinder, on, in lower screen cylinder, rotor is set, rotor bottom arranges belt wheel, belt wheel connects motor by driving belt, motor is arranged on end rail, on, between lower house, respective rotor arranges charging aperture and the outlet of good slurry, upper shell top and lower house bottom arrange tail slurry mouth respectively.
Upper shell can be arranged to trapezoidal, and lower house can be symmetrical arranged with upper shell, makes good slurry chamber little, broad in the middle up and down, makes screening pressure balanced, operates steadily; Compact conformation is reasonable, and stress equalization, can improve screening effect; The machine adopts outer-flowing type structure, under a complete totally enclosed state, and the equipment of band pressure step sizing; Slurry enters in sieve nest with certain pressure from tangent line in the middle part of casing, slurry is divided into two parts, and a part flows to upper screen cylinder, and a part flows to lower screen cylinder, rotate the effect of the pressure differential inside and outside the positive negative pulse stuffing and screen cylinder produced at rotor under, good pulp fibres is got married and start a new life by screen cylinder and is starched mouth discharge.Do not discharged from upper and lower two tangential tail slurry mouths by the tail slurry of sieve aperture.Like this, effectively shorten the time of staying of impurity in sieve district on the one hand, reduce the possibility of impurity recycling, improve screening effeciency; Prevent heavy seeds from causing damage to rotor, screen cylinder on the other hand, the service life of extension device.
Described upper and lower screen cylinder includes screen cylinder body, and screen cylinder body is set to corrugated, and corrugated screen cylinder body comprises rod, arranges through hole between rod, and rod is all positioned at inside corrugated screen cylinder body, and corrugated screen cylinder body peripheral is distributed with reinforcing ring.Screen cylinder body surface is designed to ripple type, the contact surface of slurry and screen cylinder body can be increased, the cleaning performance of screen cylinder is good, good slurry is reduced by the resistance of screen cylinder body, increase good slurry throughput, make whole screen cylinder be utilized most effectively, the setting of reinforcing ring ensure that the intensity of screen cylinder body simultaneously; Through the test in paper plant, the screening capacity of corrugated screen cylinder improves 5% to 10% than traditional screen cylinder, there has also been service life and significantly improves.
Described rotor comprises symmetrically arranged rotor top and rotor bottom, in between rotor top and rotor bottom, installing hole is set, on the lateral wall of rotor top and rotor bottom all on have end to end smooth curve rotor, at the end to end place of adjacent smooth curve rotor to being welded with wearing layer.The sidewall of rotor top and rotor bottom is distributed with up and down end to end smooth curve rotor, impurity can be avoided too much to cause rotor serious wear, substantially increase service life; Line, the long impurity of rope class can not hang on smooth curve rotor, equipment are run more steady; Prevent smooth curve rotor from smashing impurity and by screen cylinder, causing the energy consumption of follow-up equipment to increase; Slurry is mixed, avoids concentration phenomena, make slurry faster by screen cylinder, improve production efficiency; Curvilinear motion is level and smooth, and produce uninterrupted action of low-voltage pulse during smooth curve rotor rotational, negative pressure is little and the duration is long, is conducive to clean screen cylinder, improves output; Can rotor life be improved to being welded with wearing layer, reducing production cost.
Described motor is arranged on electric machine support, installs and regulate jackscrew between electric machine support and end rail, and driving belt is V-belt.Electric machine support bottom is fixed on end rail, by regulating the elasticity of jackscrew adjustment V-belt, and then the normal operation of the equipment of guarantee.
Described upper shell top arranges cover, and cover both sides arrange hanger.Hanger is arranged at cover top, can facilitate the dismounting of cover, is convenient to the maintenance of the cleaning of device interior, the replacing of screen cylinder and equipment.
The invention has the beneficial effects as follows:
Rational in infrastructure compact, operate steadily, screening quality can be improved; In screening effect, production capacity, have great raising, energy consumption obviously reduces; Adopt corrugated screen cylinder, the contact surface of slurry and screen cylinder can be increased, to improve cleaning performance; Rotor is distributed with end to end smooth curve rotor up and down, impurity can be avoided too much to cause rotor serious wear, substantially increase service life; Line, the long impurity of rope class can not hang on smooth curve rotor, equipment are run more steady; Prevent smooth curve rotor from smashing impurity and by screen cylinder, causing the energy consumption of follow-up equipment to increase; Slurry is mixed, avoids concentration phenomena, make slurry faster by screen cylinder, improve production efficiency, reduce production cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of upper and lower screen cylinder in Fig. 1.
Fig. 3 is the plan structure schematic diagram of Fig. 2.
Fig. 4 is the structure for amplifying schematic diagram at A place in Fig. 3.
Fig. 5 is the structural representation of Fig. 1 rotor.
Fig. 6 is the plan structure schematic diagram of Fig. 5.
Fig. 7 is the structure for amplifying schematic diagram at B place in Fig. 6.
In figure: 1, cover 2, hanger 3, upper shell 4, upper screen cylinder 5, rotor 6, pressure ring 7, lower house 8, lower screen cylinder 9, motor 10, electric machine support 11, end rail 12, adjustment jackscrew 13, driving belt 14, supporting leg 15, belt wheel 16, tail slurry mouth 17, good slurry outlet 18, charging aperture 19, screen cylinder body 20, reinforcing ring 21, rod 22, through hole 23, rotor top 24, smooth curve rotor 25, rotor bottom 26, installing hole 27, wearing layer.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further:
As shown in Fig. 1 ~ Fig. 7, scalping of the present invention, comprise upper shell 3 and lower house 7, supporting leg 14 is set bottom lower house 7, on, arrange respectively in lower house, lower screen cylinder, on, lower screen cylinder is all fixed on by pressure ring 6, on lower house, the pressure ring 6 of fixing upper screen cylinder 4 is positioned at bottom screen cylinder 4, the pressure ring 6 of fixing lower screen cylinder 8 is positioned at the top of lower screen cylinder 8, on, in lower screen cylinder, rotor 5 is set, belt wheel 15 is set bottom rotor 5, belt wheel 15 connects motor 9 by driving belt 13, motor 9 is arranged on end rail 11, on, between lower house, respective rotor 5 arranges charging aperture 18 and good slurry outlet 17, upper shell 3 top and lower house 7 bottom arrange tail slurry mouth 16 respectively.Upper and lower screen cylinder includes screen cylinder body 19, and screen cylinder body 19 is set to corrugated, and corrugated screen cylinder body comprises rod 21, arranges through hole 22 between rod 21, and rod 21 is all positioned at inside corrugated screen cylinder body, and corrugated screen cylinder body peripheral is distributed with reinforcing ring 20.Rotor 5 comprises symmetrically arranged rotor top 23 and rotor bottom 25, installing hole 26 is set between rotor top 23 and rotor bottom 25, on the lateral wall of rotor top 23 and rotor bottom 25 all on have end to end smooth curve rotor 24, at the end to end place of adjacent smooth curve rotor 24 to being welded with wearing layer 27.Motor 9 is arranged on electric machine support 10, installs and regulate jackscrew 12 between electric machine support 10 and end rail 11, and driving belt 13 is V-belt.Upper shell 3 top arranges cover 1, and cover 1 both sides arrange hanger 2.
During work, starter motor 9, motor 9 drives driving belt 13 to rotate, and driving belt 13 is with movable belt pulley 15 to rotate, and belt wheel 15 rotor driven 5 rotates, slurry enters in sieve nest with certain pressure from tangent line between upper and lower casing, slurry is divided into two parts, and a part flows to upper screen cylinder 4, and a part flows to lower screen cylinder 8, rotor 5 rotate produce positive negative pulse stuffing and screen cylinder inside and outside pressure differential effect under, good pulp fibres by screen cylinder get married and start a new life slurry outlet 17 discharge.Do not discharged from upper and lower two tangential tail slurry mouths 16 by the tail slurry of sieve aperture.
Claims (4)
1. a scalping, it is characterized in that: comprise upper shell (3) and lower house (7), lower house (7) bottom arranges supporting leg (14), on, arrange respectively in lower house, lower screen cylinder, on, lower screen cylinder is all fixed on by pressure ring (6), on lower house, the pressure ring (6) of fixing upper screen cylinder (4) is positioned at screen cylinder (4) bottom, the pressure ring (6) of fixing lower screen cylinder (8) is positioned at the top of lower screen cylinder (8), on, rotor (5) is set in lower screen cylinder, rotor (5) bottom arranges belt wheel (15), belt wheel (15) connects motor (9) by driving belt (13), motor (9) is arranged on end rail (11), on, between lower house, respective rotor (5) arranges charging aperture (18) and good slurry outlet (17), upper shell (3) top and lower house (7) bottom arrange tail slurry mouth (16) respectively, upper and lower screen cylinder includes screen cylinder body (19), screen cylinder body (19) is set to corrugated, corrugated screen cylinder body comprises rod (21), through hole (22) is set between rod (21), rod (21) is all positioned at inside corrugated screen cylinder body, and corrugated screen cylinder body peripheral is distributed with reinforcing ring (20).
2. scalping according to claim 1, it is characterized in that: rotor (5) comprises symmetrically arranged rotor top (23) and rotor bottom (25), installing hole (26) is set between rotor top (23) and rotor bottom (25), on the lateral wall of rotor top (23) and rotor bottom (25) all on have end to end smooth curve rotor (24), at the end to end place of adjacent smooth curve rotor (24) to being welded with wearing layer (27).
3. scalping according to claim 1 and 2, it is characterized in that: motor (9) is arranged on electric machine support (10), install between electric machine support (10) and end rail (11) and regulate jackscrew (12), driving belt (13) is V-belt.
4. scalping according to claim 3, is characterized in that: upper shell (3) top arranges cover (1), and cover (1) both sides arrange hanger (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310750749.3A CN103711019B (en) | 2013-12-31 | 2013-12-31 | Scalping |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310750749.3A CN103711019B (en) | 2013-12-31 | 2013-12-31 | Scalping |
Publications (2)
Publication Number | Publication Date |
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CN103711019A CN103711019A (en) | 2014-04-09 |
CN103711019B true CN103711019B (en) | 2016-01-27 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201310750749.3A Active CN103711019B (en) | 2013-12-31 | 2013-12-31 | Scalping |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103711019B (en) * | 2013-12-31 | 2016-01-27 | 山东晨钟机械股份有限公司 | Scalping |
CN108411676B (en) * | 2018-05-30 | 2023-07-18 | 山东杰锋机械制造有限公司 | High-efficiency energy-saving pulp coarse screening system |
CN108677583B (en) * | 2018-07-17 | 2023-09-05 | 玖龙纸业(重庆)有限公司 | Annular screen and application thereof in pressure screen |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3785495A (en) * | 1971-08-16 | 1974-01-15 | Finckh H Metalltuch Maschfab | Pressure filter for fibrous suspensions |
US3898157A (en) * | 1973-03-23 | 1975-08-05 | Hooper & Co Ltd S W | Two stage pressure pulp screen device with stationary cylindrical screen |
CN101058954A (en) * | 2007-05-22 | 2007-10-24 | 李风宁 | Multi-stage single drum rotor pressure screen |
CN201132912Y (en) * | 2007-12-12 | 2008-10-15 | 中冶纸业银河有限公司 | Pressure screen rotor |
CN201648840U (en) * | 2010-04-08 | 2010-11-24 | 山东杰锋机械制造有限公司 | Special pressurized screen for speciality paper |
CN103711019A (en) * | 2013-12-31 | 2014-04-09 | 山东晨钟机械股份有限公司 | Coarse screen |
-
2013
- 2013-12-31 CN CN201310750749.3A patent/CN103711019B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3785495A (en) * | 1971-08-16 | 1974-01-15 | Finckh H Metalltuch Maschfab | Pressure filter for fibrous suspensions |
US3898157A (en) * | 1973-03-23 | 1975-08-05 | Hooper & Co Ltd S W | Two stage pressure pulp screen device with stationary cylindrical screen |
CN101058954A (en) * | 2007-05-22 | 2007-10-24 | 李风宁 | Multi-stage single drum rotor pressure screen |
CN201132912Y (en) * | 2007-12-12 | 2008-10-15 | 中冶纸业银河有限公司 | Pressure screen rotor |
CN201648840U (en) * | 2010-04-08 | 2010-11-24 | 山东杰锋机械制造有限公司 | Special pressurized screen for speciality paper |
CN103711019A (en) * | 2013-12-31 | 2014-04-09 | 山东晨钟机械股份有限公司 | Coarse screen |
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CN103711019A (en) | 2014-04-09 |
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Denomination of invention: Coarse screen Effective date of registration: 20211009 Granted publication date: 20160127 Pledgee: Huantai Shandong rural commercial bank Limited by Share Ltd. Pledgor: SHANDONG CHENZHONG MACHINERY Co.,Ltd. Registration number: Y2021980010397 |