CN103710915B - Method for achieving flexible control of feed amount by carrying out time-sharing control on feed by clutch feed mechanism - Google Patents

Method for achieving flexible control of feed amount by carrying out time-sharing control on feed by clutch feed mechanism Download PDF

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Publication number
CN103710915B
CN103710915B CN201410001952.5A CN201410001952A CN103710915B CN 103710915 B CN103710915 B CN 103710915B CN 201410001952 A CN201410001952 A CN 201410001952A CN 103710915 B CN103710915 B CN 103710915B
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clutch
omega
yarn feeding
axle
jacquard weave
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CN103710915A (en
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陈广锋
黄青青
李江华
魏鑫
李蕾
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Donghua University
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Donghua University
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Abstract

The invention provides a method for achieving flexible control of feed amount by carrying out time-sharing control on feed by a clutch feed mechanism. Time sharing is carried out on one feed cycle by changing the clutch control method in the feed control process, thus controlling pull-in and disconnection of clutches on shafts with different rotating speeds, more optional changes of the feed amount are achieved by driving combination of feed rollers by the shafts with different rotating speeds in a time sharing manner, for example, hundreds of changes of the feed amount can be achieved by the feed mechanisms of two clutches in each group according to the control requirements, and the clutch switching frequency is reduced by optimizing the state switching strategy. By adopting the method provided by the invention, the defects of the prior art are overcome; on the basis of existing clutch feed mechanisms, through time-sharing control on on-off of the clutches, the feed amount can be flexibly controlled and the clutch state switching frequency is furthest reduced. The method is applied to textile jacquard and can guarantee more circle height/pile height changes of original types in one jacquard cycle.

Description

The yarn feeding of clutch yarn-feeding device Time-sharing control realizes controlling yarn feeding metering method flexibly
Technical field
The present invention relates to a kind of clutch height control that improves and realize the flexible method controlling yarn feeding amount, belong to textile weaving technical field.
Background technology
Clutch yarn-feeding device height control makes suede yarn form pile loop at the base cloth back side with the do action of yarn feeding-hook yarn-de-yarn, and period, single cycle yarn feeding amount determines pile loop height substantially.Controlled by clutch yarn-feeding device to carry out a next state switching within a jacquard weave cycle, this method limits the adjustable flexibility of yarn feeding amount in the past, and to realize yarn feeding amount kind only consistent with clutch number in clutch pack for this structure usually.
In conventional clutch jacquard weave combined mechanism, a combination is made up of 2,3,4,5 clutches usually, and often in group, each clutch is arranged on the axle of a different rotating speeds.Tradition jacquard weave process will switch a next state a start time in jacquard weave cycle, make clutch pack within the current jacquard weave cycle, only have a clutch to keep adhesive, thus the pattern wheel that clutch pack is driven have the rotating speed of adhesive clutch place axle.When not considering yarn slippage, can obtain a jacquard weave cycle feeding yarn line length according to rotating speed and radius parameter, in such one group of clutch pack, clutch number just limits yarn feeding amount change kind in the same jacquard weave cycle.Correspondence often organizes clutch number 2,3,4,5 in clutch pack, its yarn feeding amount change kind optional quantity is 2 respectively, 3,4,5 kind.
Summary of the invention
The technical problem to be solved in the present invention, by the make-and-break time of Time-sharing control clutch, realizes with the change of the more yarn feeding amount of Clutch Control less in clutch pack, make to obtain under same hardware condition more multi-turn high/suede High variation may.
In order to solve the problems of the technologies described above, technical scheme of the present invention is to provide a kind of clutch yarn-feeding device Time-sharing control yarn feeding and realizes controlling yarn feeding metering method flexibly, it is characterized in that: the method is made up of following 4 steps:
Step 1: establish a total n axle, is divided into n-1 yarn feeding amount region, n be greater than 1 integer; Each axle is according to axle rotating speed height sequencing numbers, and the larger mean speed of axle sequence number is lower, according to the amount of each axle monocycle yarn feeding of formulae discovery below:
L 1 = ∫ 0 T ω t 1 Rdt = ω t 1 ‾ TR L 2 = ∫ 0 T ω t 2 Rdt = ω t 2 ‾ TR . . . . L n - 1 = ∫ 0 T ω tn - 1 Rdt = ω tn - 1 ‾ TR L n = ∫ 0 T ω tn Rdt = ω tn ‾ TR
Wherein,
ω t1, ω t2ω tn-1, ω tnbe respectively axle 1,2 ... the real-time angular speed of axle in the jacquard weave cycle of n-1, n;
be respectively axle 1,2 ... the mean angular velocity of axle in the jacquard weave cycle of n-1, n;
T is the jacquard weave cycle;
R is jacquard weave roller radius;
L 1, L 2l n-1, L nbe respectively axle 1,2 ... a jacquard weave cycle yarn feeding amount of n-1, n;
In fabric jacquard weave process, the larger mean speed of setting shaft sequence number is lower, so L 1> L 2> ... L n-1> L ncan be divided into n-1 continuum, be [L from small to large n, L n-1] ... [L 2, L 1];
Step 2: determine yarn feeding weight range nearest belonging to this yarn feeding amount and corresponding driving shaft according to yarn feeding amount
Given yarn feeding amount length value L m, judge the yarn feeding amount excursion belonging to it, namely judge any two these mean speeds of the most applicable synthesis of clutch place axle rotating speed in clutch; By recycle ratio in n-1 region comparatively, from feeding yarn interval [L n, L n-1] start, if L a+1≤ L m≤ L a, 1≤a≤n-1, then determine L m∈ [L a+1, L a], can be synthesized this with axle a and axle a+1 and feed amount of thread, and stop comparing; If the interval do not met the demands, then yarn feeding amount is specified not realize;
Step 3: calculate yarn feeding assembly time controling parameters
If the given yarn feeding amount length value L determined in step 2 m∈ [L a+1, L a], synthesize should feed amount of thread with axle a and axle a+1, then for the synthesis of in two axles of this yarn feeding amount, high speed shaft and axle a any time rotating speed are ω taand its mean speed is any time rotating speed of slow-speed shaft and axle a+1 is ω ta+1and its mean speed is the peripheral pattern wheel contact yarn position radius R that clutch is installed;
Maximum theoretical yarn feeding amount L in the jacquard weave cycle awith minimum theoretical yarn feeding amount L a+1be respectively:
L a = ∫ 0 T ω ta Rdt = ω ta ‾ TR
L a + 1 = ∫ 0 T ω ta + 1 Rdt = ω ta + 1 ‾ TR
If realize yarn feeding length L m, and L m∈ [L a+1, L a], then only need meet:
L m = ∫ 0 T 1 ω ta Rdt + ∫ T 1 T ω ta + 1 Rdt = ω ta ‾ RT 1 + ω ta + 1 ‾ RT 2 T = T 1 + T 2 - - - ( 1 )
Or
L m = ∫ 0 T 2 ω ta + 1 Rdt + ∫ T 2 T ω ta Rdt = ω ta + 1 ‾ RT 2 + ω ta ‾ RT 1 T = T 1 + T 2 - - - ( 2 )
Wherein, T is the jacquard weave cycle, and T1 is clutch pickup time within this jacquard weave cycle on high speed shaft, and T2 is clutch pickup time within this jacquard weave cycle on slow-speed shaft, and above-mentioned two equation group are actually of equal value, obtain T1, T2 value in equation group;
Step 4: solenoidoperated cluthes group state switches
For realizing given yarn feeding amount, the mode of switch clutch state is: be switched to clutch adhesive on high speed shaft a when current period starts, and the solution T1 moment of equation group (1) is in step 3 switched to clutch adhesive on slow-speed shaft a+1.
Preferably, in described step 4, the mode of another kind of switch clutch state is: clutch attracting state when recording last jacquard weave end cycle, if previous status is clutch adhesive on high speed shaft a, when the jacquard weave cycle starts, clutch state is constant, waits for the solution T1 moment of the equation group (1) in step 3, switch clutch group is clutch adhesive on slow-speed shaft a+1, and records clutch attracting state; If previous status is clutch adhesive on slow-speed shaft a+1, when the jacquard weave cycle starts, clutch state is constant, waits for the solution T2 moment of the equation group (2) in step 3, switch clutch group is clutch adhesive on high speed shaft a, and records clutch attracting state; If previous status is on the high speed shaft a in current synthesis speed combination and on slow-speed shaft a+1, clutch all disconnects, the mode of the switch clutch state described in claim 1 is adopted to process.
Clutch yarn-feeding device Time-sharing control yarn feeding provided by the invention realizes controlling yarn feeding metering method flexibly by changing clutch control method in yarn feeding control procedure, by carrying out timesharing to a yarn feeding cycle thus controlling adhesive and the disconnection of clutch on different rotating speeds axle, the combination of yarn feeding roller is driven to realize the change of how optional yarn feeding amount by the timesharing of different rotating speeds axle, yarn-feeding device as often organized two clutches can combine hundreds and thousands of kinds of yarn feeding amount changes according to control needs, and by Optimal State switchover policy, reduce clutch switching times.
Method provided by the invention overcomes the deficiencies in the prior art, on existing clutch yarn-feeding device basis, controls yarn feeding amount flexibly by the break-make of Time-sharing control clutch, so that follow-up mechanism obtains the combination of more how adjustable yarn feeding amount within a jacquard weave cycle.Optimize clutch state changing method, farthest decrease clutch state switching times.Be applied to textiles jacquard weave, can make original type obtain within a jacquard weave cycle more multi-turn high/suede High variation.
Accompanying drawing explanation
Fig. 1 is typical Combined clutch yarn-feeding device structural representation, to comprise 5 groups of clutch full-jacquard mechanisms;
Fig. 2 is A-A sectional view in Fig. 1;
Fig. 3 is that clutch yarn-feeding device Time-sharing control yarn feeding provided by the invention realizes controlling yarn feeding metering method flow chart flexibly;
Fig. 4 is that state switches schematic diagram.
Detailed description of the invention
For making the present invention become apparent, hereby with a preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
The present invention is set forth with three clutches, one group of yarn-feeding device.As depicted in figs. 1 and 2, first clutch 61, second clutch 62, the 3rd clutch 63 to be arranged on respectively on high speed shaft 31, middling speed axle 32 and slow-speed shaft 33 and to be connected with the first pattern wheel 51, second pattern wheel 52, the 3rd pattern wheel 53 respectively, the first pattern wheel 51, second pattern wheel 52, the 3rd pattern wheel 53 are fixed with respectively the first gear 41, second gear 42, the 3rd gear 43.First motor 11 is connected with high speed shaft 31 end by the first reduction gearing 21, and the second motor 12 is connected with middling speed axle 32 end by the second reduction gearing 22, and three-motor 13 is connected with slow-speed shaft 33 end by the 3rd reduction gearing 23.
First clutch 61, second clutch 62, the 3rd clutch 63 form clutch pack 6, and the first pattern wheel 51, second pattern wheel 52, the 3rd pattern wheel 53 form jacquard weave wheels 5, first gear 41, second gear 42, the 3rd gear 43 forms gear train 4.
Composition graphs 2, gears meshing on jacquard weave wheels about 5 pattern wheel, i.e. the first pattern wheel 51 and the second pattern wheel 52, second pattern wheel 52 all engages with the 3rd pattern wheel 53, yarn 7 is wrapped on pattern wheel along S walking along the street footpath from top to bottom, pattern wheel there is usually the medium increasing friction, reduce yarn slippage, during clutch adhesive on certain root axle on this axle pattern wheel then along with this axle rotates, when clutch disconnects, pattern wheel is in free state, due to the gears meshing on pattern wheel, if with other clutch adhesive in group clutch, current pattern wheel also can follow rotation.
Operationally, its state only allows a clutch adhesive in a group to clutch pack.Each axle is by motor Direct driver and keep keeping fixed proportion or by main shaft transmission according to a certain percentage with main shaft.In weaving process, the speed of mainshaft is constant, and the jacquard weave cycle is fixed, high speed shaft 31, middling speed axle 32 and slow-speed shaft 33 rotating speed substantially constant.
Realize the control flow of flexible yarn feeding as shown in Figure 3.Concrete steps are as follows:
Step S1: for ternary clutch, calculates 3 axle monocycle yarn feeding amounts, is divided into 2 yarn feeding amount regions, according to formula below
L 1 = ∫ 0 T ω t 1 Rdt = ω t 1 ‾ TR L 2 = ∫ 0 T ω t 2 Rdt = ω t 2 ‾ TR L 3 = ∫ 0 T ω t 3 Rdt = ω t 3 ‾ TR
Wherein,
ω t1, ω t2, ω t3the real-time angular speed of axle in the jacquard weave cycle being respectively high speed shaft 31, middling speed axle 32 and slow-speed shaft 33;
the mean angular velocity of axle in the jacquard weave cycle being respectively high speed shaft 31, middling speed axle 32 and slow-speed shaft 33;
T is the jacquard weave cycle;
R is jacquard weave roller radius;
L 1, L 2, L 3be respectively a jacquard weave cycle yarn feeding amount of high speed shaft 31, middling speed axle 32 and slow-speed shaft 33.
Calculate the monocycle yarn feeding amount L of high speed shaft 31, middling speed axle 32 and slow-speed shaft 33 1, L 2, L 3, close rotating speed two axles form yarn feeding amount excursion [L 3, L 2] and [L 2, L 1].
Step S2: determine yarn feeding weight range nearest belonging to this yarn feeding amount and corresponding driving shaft according to yarn feeding amount
Given yarn feeding amount length value L m, judge the yarn feeding amount excursion belonging to it.Namely any two these mean speeds of the most applicable synthesis of clutch place axle rotating speed in clutch are judged.For three axle situations, if L 3≤ L m≤ L 2then determine to belong to [L 3, L 2], need to coordinate with middling speed axle 32 and slow-speed shaft 33 to realize specifying yarn feeding amount L m, and stop search; If do not meet condition above, and L 2≤ L m≤ L 1, then yarn feeding amount is specified to belong to [L 2, L 1], need to coordinate with high speed shaft 31, middling speed axle 32 to realize specifying yarn feeding amount L m.Feeding amount of thread in addition to the above can not realize.
Step S3: calculate yarn feeding assembly time controling parameters
If the given yarn feeding amount length value L determined in step S2 m∈ [L 3, L 2], synthesize should feed amount of thread with middling speed axle 32 and slow-speed shaft 33, then for the synthesis of in two axles of this yarn feeding amount, middling speed axle 32 any time rotating speed is ω t2and its mean speed is any time rotating speed of slow-speed shaft 33 is ω t3and its mean speed is the peripheral pattern wheel contact yarn position radius R that clutch is installed;
Maximum theoretical yarn feeding amount L in the jacquard weave cycle 2with minimum theoretical yarn feeding amount L 3be respectively:
L 2 = ∫ 0 T ω t 2 Rdt = ω t 2 ‾ TR
L 3 = ∫ 0 T ω t 3 Rdt = ω t 3 ‾ TR
If realize yarn feeding length L m, and L m∈ [L 3, L 2], then only need meet:
L m = ∫ 0 T 1 ω t 2 Rdt + ∫ T 1 T ω t 3 Rdt = ω t 2 ‾ RT 1 + ω t 3 ‾ RT 2 T = T 1 + T 2 - - - ( 1 )
Or
L m = ∫ 0 T 2 ω t 3 Rdt + ∫ T 2 T ω t 2 Rdt = ω t 3 ‾ RT 2 + ω t 2 ‾ RT 1 T = T 1 + T 2 - - - ( 2 )
Wherein, T is the jacquard weave cycle, and T1 is clutch pickup time within this jacquard weave cycle on middling speed axle 32, and T2 is clutch pickup time within this jacquard weave cycle on slow-speed shaft 33, and above-mentioned two equation group are actually of equal value, obtain T1, T2 value in equation group;
Step S4: solenoidoperated cluthes group state switches
For realizing specifying yarn feeding amount, switch clutch state has two kinds of feasible patterns.
Mode one: as shown in the 3rd coordinate system in Fig. 4, be switched to clutch adhesive on middling speed axle 32 when current period starts, in step s3, the solution T1 moment of equation group (1) is switched to clutch adhesive on slow-speed shaft 33;
Mode two: clutch attracting state when recording last jacquard weave end cycle, if previous status is clutch adhesive on middling speed axle 32, as shown in Fig. 4 the 4th coordinate system, when the jacquard weave cycle starts, clutch state is constant, wait for the solution T1 moment of equation group (1) in step S3, switch clutch group is clutch adhesive on slow-speed shaft 33, and records clutch attracting state.If previous status is clutch adhesive on slow-speed shaft 33, as shown in the 5th coordinate system in Fig. 4, when the jacquard weave cycle starts, clutch state is constant, wait for the solution T2 moment of equation group (2) in step S3, switch clutch group is clutch adhesive on middling speed axle 32, and records clutch attracting state.All disconnect if previous status is middling speed axle 32 in current synthesis speed combination and slow-speed shaft 33 clutch, employing mode one processes.
In Fig. 4, from top to bottom, first coordinate system it is a jacquard weave cycle between every two short-terms, t0 is that certain starts the time point of jacquard weave, second coordinate system is output is the longest continuously, clutch output state during the shortest circulation combination, output clutch output state time on 3rd coordinate system for adopting mode one state to switch when the present invention proposes timesharing driving method continuous synthesis intermediate length yarn feeding amount, 4th, five coordinates are the present invention's output clutch output state when adopting mode two-state to switch when proposing timesharing driving method continuous synthesis intermediate length yarn feeding amount.
As preferably, the present invention's preferred the second state updating mode, which can significantly reduce clutch switching times and frequency, extends clutch service life.
Repetition step S2 like this, S3 and step S4 can realize multiple different yarn feeding amount and control.

Claims (2)

1. the yarn feeding of clutch yarn-feeding device Time-sharing control realizes controlling a yarn feeding metering method flexibly, it is characterized in that: the method is made up of following 4 steps:
Step 1: establish a total n axle, is divided into n-1 yarn feeding amount region, n be greater than 1 integer; Each axle is according to axle rotating speed height sequencing numbers, and the larger mean speed of axle sequence number is lower, according to the amount of each axle monocycle yarn feeding of formulae discovery below:
L 1 = ∫ 0 T ω t 1 Rdt = ω t 1 ‾ TR L 2 = ∫ 0 T ω t 2 Rdt = ω t 2 ‾ TR . . . . L n - 1 = ∫ 0 T ω tn - 1 Rdt = ω tn - 1 ‾ TR L n = ∫ 0 T ω tn Rdt = ω tn ‾ TR
Wherein,
ω t1, ω t2ω tn-1, ω tnbe respectively axle 1,2 ... the real-time angular speed of axle in the jacquard weave cycle of n-1, n;
be respectively axle 1,2 ... the mean angular velocity of axle in the jacquard weave cycle of n-1, n;
T is the jacquard weave cycle;
R is jacquard weave roller radius;
L 1, L 2l n-1, L nbe respectively axle 1,2 ... a jacquard weave cycle yarn feeding amount of n-1, n;
In fabric jacquard weave process, the larger mean speed of setting shaft sequence number is lower, so L 1>L 2> ... L n-1>L ncan be divided into n-1 continuum, be [L from small to large n, L n-1] ... [L 2, L 1];
Step 2: determine yarn feeding line weight range nearest belonging to this yarn feeding amount and corresponding driving shaft according to yarn feeding amount;
Given yarn feeding amount length value L m, judge the yarn feeding amount excursion belonging to it, namely judge any two these mean speeds of the most applicable synthesis of clutch place axle rotating speed in clutch; By recycle ratio in n-1 region comparatively, from feeding yarn [L n, L n-1] start, if L a+1≤ L m≤ L a, 1≤a≤n-1, then determine L m∈ [L a+1, L a], can be synthesized this with axle a and axle a+1 and feed amount of thread, and stop comparing; If the interval do not met the demands, then yarn feeding amount is specified not realize;
Step 3: calculate yarn feeding assembly time controling parameters;
If the given yarn feeding amount length value L determined in step 2 m∈ [L a+1, L a], synthesize should feed amount of thread with axle a and axle a+1, then for the synthesis of in two axles of this yarn feeding amount, high speed shaft and axle a any time rotating speed are ω taand its mean speed is any time rotating speed of slow-speed shaft and axle a+1 is ω ta+1and its mean speed is the peripheral pattern wheel contact yarn position radius R that clutch is installed;
Maximum theoretical yarn feeding amount L in the jacquard weave cycle awith minimum theoretical yarn feeding amount L a+1be respectively:
L a = ∫ 0 T ω ta Rdt = ω ta ‾ TR
L a + 1 = ∫ 0 T ω ta + 1 Rdt = ω ta + 1 ‾ TR
If realize yarn feeding length L m, and L m∈ [L a+1, L a], then only need meet:
L m = ∫ 0 T 1 ω ta Rdt + ∫ T 1 T ω ta + 1 Rdt = ω ta ‾ RT 1 + ω ta + 1 ‾ RT 2 T = T 1 + T 2 - - - ( 1 )
Or
L m = ∫ 0 T 2 ω ta + 1 Rdt + ∫ T 2 T ω ta Rdt = ω ta + 1 ‾ RT 2 + ω ta ‾ RT 1 T = T 1 + T 2 - - - ( 2 )
Wherein, T is the jacquard weave cycle, and T1 is clutch pickup time within this jacquard weave cycle on high speed shaft, and T2 is clutch pickup time within this jacquard weave cycle on slow-speed shaft, and above-mentioned two equation group are actually of equal value, obtain T1, T2 value in equation group;
Step 4: solenoidoperated cluthes group state switches;
For realizing given yarn feeding amount, the mode of switch clutch state is: be switched to the adhesive of high speed shaft clutch when current period starts, and the solution T1 moment of equation group (1) is in step 3 switched to the adhesive of slow-speed shaft clutch.
2. a kind of clutch yarn-feeding device Time-sharing control yarn feeding as claimed in claim 1 realizes controlling yarn feeding metering method flexibly, it is characterized in that: in described step 4, the mode of another kind of switch clutch state is: clutch attracting state when recording last jacquard weave end cycle, if previous status is clutch adhesive on high speed shaft a, when the jacquard weave cycle starts, clutch state is constant, wait for the solution T1 moment of the equation group (1) in step 3, switch clutch group is clutch adhesive on slow-speed shaft a+1, and records clutch attracting state; If previous status is clutch adhesive on slow-speed shaft a+1, when the jacquard weave cycle starts, clutch state is constant, waits for the solution T2 moment of the equation group (2) in step 3, switch clutch group is clutch adhesive on high speed shaft a, and records clutch attracting state; If previous status is on the high speed shaft a in current synthesis speed combination and on slow-speed shaft a+1, clutch all disconnects, the mode of the switch clutch state described in claim 1 is adopted to process.
CN201410001952.5A 2014-01-02 2014-01-02 Method for achieving flexible control of feed amount by carrying out time-sharing control on feed by clutch feed mechanism Expired - Fee Related CN103710915B (en)

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