Summary of the invention
The object of this invention is to provide the preparation method of polyether glycol for a kind of new automobile seal gum.
The preparation method of polyether glycol for automobile sealant of the present invention, comprises the following steps:
(1) polyvalent alcohol and epoxy compounds polymerization under alkali metal hydroxide katalysis, adds phosphoric acid, Magnesium Silicate q-agent, then filters to obtain intermediate product A;
(2) in intermediate product A, add bimetallic catalyst and sulfuric acid, then add epoxy compounds initiation reaction to obtain intermediate product B;
(3) intermediate product B adds epoxy compounds to carry out polyreaction, prepares product.
Described epoxy compounds is propylene oxide, and alkali metal hydroxide is KOH, and bimetallic catalyst is DMC.
Described polyvalent alcohol functionality is 2~3.
Described polyvalent alcohol is propylene glycol, ethylene glycol, and Diethylene Glycol, dipropylene glycol, glycerine, l, l, one or more arbitrary proportions of 1-trimethylolethane mix.
In step (1), the mass ratio of multicomponent alcoholics compound, alkali metal hydroxide, epoxy compounds, phosphoric acid and Magnesium Silicate q-agent is: (72~88): (1.3~1.5): (390~395): (4~5): 1.
The condition of step (1) polyreaction is: 60~100 ℃, 0.2~0.4MPa react 1~3h, are then warming up to 90~120 ℃, react 1~3 hour under 0.05~0.1MPa.
Step (2) intermediate product A, bimetallic catalyst, sulfuric acid and epoxy compounds mass ratio are (23400~23000): (5.5~5.7): 1: (6600~6700).
The temperature of step (2) initiation reaction is that 60~70 ℃, pressure are 0.1~0.4MPa.
The mass ratio of step (3) intermediate product B and epoxy compounds is 1: 5~5.5.
In step (3), polymeric reaction temperature is 100~140 ℃, and pressure is-0.04~0.15MPa.
Compared with prior art, the present invention has following beneficial effect:
1, the polyether glycol molecular weight that utilizes method provided by the invention to make is higher and distribute regularly, and viscosity is lower, and on contrast market, to have molecular weight high for the general polyether glycol trade mark, reactive behavior is stable, the advantages such as degree of unsaturation is low, and primary hydroxyl is 0, and water content is low.
2, the polyether glycol that utilizes method provided by the invention to make is applied to can lower in automobile sealant production process the features such as stability in storage of the danger of the poly-still of performed polymer, the tensile strength that improves seal gum goods and elongation at break, raising seal gum.
Embodiment
Below in conjunction with embodiment, the present invention is described further.
Embodiment 1
Step 1
In the stainless steel cauldron of 3L, under temperature 60 C, pressure 0.1MPa condition, glycerine, propylene glycol, with mass ratio 3:2 charging, amounts to 400g.Add potassium hydroxide 7g, in reactor, carry out nitrogen replacement, survey oxygen level in still and be less than after 80ppm, vacuumize, nitrogen bubble 0.5h., after nitrogen pressurization, propylene oxide 1960g, from charging at the bottom of still, is warming up to 60 ℃ and reacts, pressure 0.2MPa, interior pressure reaction 2h, controls temperature 90, pressure 0.05MPa, after reaction finishes, add phosphoric acid, adsorption of magnesium silicate crystalline potassium ion, obtains products A 1 after filtration.
Step 2
In the stainless steel cauldron of 3L, under temperature 70 C, pressure 0.4MPa condition, step 1 products obtained therefrom A1 charging 350g, adds dmc catalyst 0.084g, sulfuric acid 0.015g, heat up and dewater, splash in advance 100g propylene oxide and carry out obtaining B1 after initiation reaction, continue to add propylene oxide 2350g, control during this time 140 ℃ of temperature, pressure 0.15MPa, removes excessive moisture and unreacted propylene oxide after reaction finishes, and cooling obtains product.
Embodiment 2
Step 1
In the stainless steel cauldron of 3L, under temperature 70 C, pressure 0.4MPa condition, glycerine, propylene glycol, with mass ratio 1:1 charging, amounts to 400g.Add potassium hydroxide 7g, in reactor, carry out nitrogen replacement, survey oxygen level in still and be less than after 80ppm, vacuumize, nitrogen bubble 0.5h., after nitrogen pressurization, propylene oxide 1960g, from charging at the bottom of still, is warming up to 100 ℃ and reacts, pressure 0.4MPa, interior pressure reaction 2h, controls 120 ℃ of temperature, pressure 0.1MPa, after reaction finishes, add phosphoric acid, adsorption of magnesium silicate crystalline potassium ion, obtains products A 2 after filtration
Step 2
In the stainless steel cauldron of 3L, under temperature 70 C, pressure 0.4MPa condition, step 1 products obtained therefrom A2 charging 350g, adds dmc catalyst 0.084g, sulfuric acid 0.015g, heat up and dewater, splash in advance 100g propylene oxide and carry out obtaining B2 after initiation reaction, add propylene oxide 2350g, control during this time 140 ℃ of temperature, pressure 0.15MPa, removes excessive moisture and unreacted propylene oxide after reaction finishes, and cooling obtains product.
Embodiment 3
Step 1
In the stainless steel cauldron of 3L, under 64 ℃ of temperature, pressure 0.3MPa condition, glycerine, ethylene glycol, with mass ratio 1:1 charging, amounts to 400g.Add potassium hydroxide 7g, in reactor, carry out nitrogen replacement, survey oxygen level in still and be less than after 80ppm, vacuumize, nitrogen bubble 0.5h., after nitrogen pressurization, propylene oxide 1960g, from charging at the bottom of still, is warming up to 85 ℃ and reacts, pressure 0.3MPa, interior pressure reaction 2h, controls 111 ℃ of temperature, pressure 0.07MPa, after reaction finishes, add phosphoric acid, adsorption of magnesium silicate crystalline potassium ion, obtains products A 3 after filtration.
Step 2
In the stainless steel cauldron of 3L, under 64 ℃ of temperature, pressure 0.3Pa condition, step 1 products obtained therefrom A3 charging 350g, adds dmc catalyst 0.084g, sulfuric acid 0.015g, heat up and dewater, splash in advance 100g propylene oxide and carry out obtaining B3 after initiation reaction, add propylene oxide 2350g, control during this time 125 ℃ of temperature, pressure 0.08MPa, removes excessive moisture and unreacted propylene oxide after reaction finishes, and cooling obtains product.
Embodiment 4
Step 1
In the stainless steel cauldron of 3L, under 68 ℃ of temperature, pressure 0.3MPa condition, l, l, 1-trimethylolethane, propylene glycol, with mass ratio 1:1 charging, amounts to 400g.Add potassium hydroxide 7g, in reactor, carry out nitrogen replacement, survey oxygen level in still and be less than after 80ppm, vacuumize, nitrogen bubble 0.5h., after nitrogen pressurization, propylene oxide 1960g, from charging at the bottom of still, is warming up to 85 ℃ and reacts, and pressure is not higher than 0.4MPa, interior pressure reaction 2h, controls 106 ℃ of temperature, pressure 0.07MPa, after reaction finishes, add phosphoric acid, adsorption of magnesium silicate crystalline potassium ion, obtains products A 4 after filtration.
Step 2
In the stainless steel cauldron of 3L, under 66 ℃ of temperature, pressure 0.4MPa condition, step 1 products obtained therefrom A4 charging 350g, adds dmc catalyst 0.084g, sulfuric acid 0.015g, heat up and dewater, splash in advance 100g propylene oxide and carry out obtaining B4 after initiation reaction, add propylene oxide 2350g, control during this time 135 ℃ of temperature, pressure 0.09MPa, removes excessive moisture and unreacted propylene oxide after reaction finishes, and cooling obtains product.
By the resulting polyether glycol performance index of above-mentioned 4 embodiment in Table 1:
A table 14 embodiment gained polyether glycol performance index
The product that embodiment is made carries out performed polymer proof test, and polyethers use properties is evaluated:
The Contents In Polyether Polyol of getting embodiment 2 preparations carries out performed polymer test, and material is: polyether glycol, TDI.The key step of test is:
1, in proportion polyether glycol and TDI are mixed in proportion in there-necked flask
2, will in water-bath after there-necked flask, heat, and stir, maintain the temperature at 70 ℃.
Observe the gel time of polyether glycol in there-necked flask, as shown in table 2 below.
Table 2 performed polymer gel time
? |
Gel time h |
New automobile seal gum polyether glycol |
4h |
The market universal product 1 |
2.5h |
The market universal product 2 |
3h |
The market universal product 3 |
2h |