CN103708998A - Process method for one-step synthesis of long-chain alcohol by catalyzing aldehydes with solid catalyst - Google Patents
Process method for one-step synthesis of long-chain alcohol by catalyzing aldehydes with solid catalyst Download PDFInfo
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- CN103708998A CN103708998A CN201310666164.3A CN201310666164A CN103708998A CN 103708998 A CN103708998 A CN 103708998A CN 201310666164 A CN201310666164 A CN 201310666164A CN 103708998 A CN103708998 A CN 103708998A
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- chain alcohol
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/132—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group
- C07C29/136—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH
- C07C29/14—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of a —CHO group
- C07C29/141—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of a —CHO group with hydrogen or hydrogen-containing gases
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/17—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrogenation of carbon-to-carbon double or triple bonds
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/61—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
- C07C45/67—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton
- C07C45/68—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms
- C07C45/72—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms by reaction of compounds containing >C = O groups with the same or other compounds containing >C = O groups
- C07C45/74—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms by reaction of compounds containing >C = O groups with the same or other compounds containing >C = O groups combined with dehydration
Abstract
The invention relates to a process method for one-step synthesis of long-chain alcohol by catalyzing aldehydes with a solid catalyst. The method comprises the following steps of adding the solid catalyst and a raw material aldehyde into an autoclave, wherein an addition amount of the catalyst is 1-25% by mass that of the raw material aldehyde; reacting for 4-20 h at a temperature of 80-240 DEG C and under a hydrogen pressure of 0.5-8 MPa; and finally obtaining the long-chain alcohol. The raw material aldehyde is n-butyl aldehyde or n-valeraldehyde; the long-chain alcohol is octanol or decanol; the solid catalyst is a metal-solid acid (alkali) catalyst and comprises a metal, an auxiliary agent and a solid acid (alkali), wherein a mass percentage of the metal is the catalyst is 0.5-40%; the mass percentage of the auxiliary agent is 0-10%; and the balance being the solid acid (alkali). The provided environment-friendly novel process for the one-step synthesis of the long-chain alcohol by catalyzing the aldehydes with the solid catalyst can greatly shorten a process flow for synthesizing the long-chain alcohol and reduces equipment cost and operation cost.
Description
Technical field
The present invention relates to Green Chemical Technology field, be specially a kind of solid catalyst catalysis butyraldehyde-n and valeraldehyde one-step synthesis octanol and decyl alcohol respectively, and obtain the processing method of propyl carbinol and Pentyl alcohol simultaneously.
Background technology
Octanol (2-Ethylhexyl Alcohol) is important Organic Chemicals, as a kind of important plasticizer alcohol, for the synthesis of softening agent such as Octyl acrylate, dioctyl sebacate, dioctyl phthalate (DOP)s (DOP).In addition, octanol is as the solvent of excellent property, petroleum additive etc. and be widely used.
Decyl alcohol (2-propyl enanthol) is also a kind of important plasticizer alcohol.Compared to DOP, the polrvinyl chloride product of Di Iso Decyl Phthalate (DIDP) plasticizer production that employing is synthesized by decyl alcohol has better electrical insulating property, low volatility, safer to human body and environment, has become the ideal substitute of DOP.
The technological process of production of octanol and decyl alcohol is basic identical, all adopts low-carbon alkene to obtain corresponding low-carbon (LC) aldehyde, low-carbon (LC) aldehyde through low pressure oxo process and through aldol condensation, obtains high-carbon aldehyde, high-carbon aldehyde and through hydrogenation, obtain three reaction process of product alcohol again.Aldol reaction wherein, the industrial liquid bases (dilute NaOH solution) that use are as catalyzer more, though can obtain higher feed stock conversion and product yield, but catalyzer can not reuse, serious to equipment corrosion, wastewater discharge is large, and environmental pollution is serious.Solid catalyst not only has high reactivity and highly selective but also reusable, also be beneficial to be combined with hydrogenation activity component and form dual-function catalyst, catalysis aldehydes one step obtains long-chain alcohol, thereby reaches the object of simplification of flowsheet, reduction cost of equipment and process cost, raising process economy.
The present invention adopts metal-solid acid (alkali) catalyzer, difference catalysis butyraldehyde-n and valeraldehyde one-step synthesis octanol and decyl alcohol, and obtain propyl carbinol and Pentyl alcohol simultaneously.
Summary of the invention
The invention provides a kind of novel environment-friendly process by metal-solid acid (alkali) catalyst aldehydes one-step synthesis long-chain alcohol.Have that technical process is short, cost of equipment and process cost is low, advantages of environment protection, metal-solid acid (alkali) catalyzer of design preparation simultaneously has high reactivity, stability and feature optionally.
The concrete technical scheme of the present invention is as follows:
A kind of processing method of catalysis of solid catalyst aldehydes one-step synthesis long-chain alcohol, comprise the following steps: in autoclave, add solid catalyst and raw material aldehyde, wherein the add-on of catalyzer is 1~25% of raw material aldehyde quality, 80~240 ℃ of temperature of reaction, hydrogen pressure is 0.5~8MPa, reaction times 4~20h, finally obtains long-chain alcohol.
Described raw material aldehyde is: butyraldehyde-n or valeraldehyde, and what described long-chain alcohol generated when raw material aldehyde is butyraldehyde-n is octanol (2-Ethylhexyl Alcohol); What when raw material aldehyde is valeraldehyde, generate is decyl alcohol (2-propyl enanthol);
Described solid catalyst is metal-solid acid (alkali) catalyzer, its composition comprises metal, auxiliary agent and solid acid (alkali), and wherein, the massfraction of metal in catalyzer is 0.5~40%, the massfraction of auxiliary agent is 0~10%, and all the other are solid acid (alkali).
The quality percentage composition of described auxiliary agent is preferably 0% or 0.1~6.5%.
Metal in described metal-solid acid (alkali) catalyzer is: Cu, Ni, Co, Pt, Pd, Ru or Rh.
Solid acid or solid alkali in described metal-solid acid (alkali) catalyzer are: HY, HZSM-5, USY, H β, AlPO
4-5, SAPO-34, Al
2o
3, MgO-Al
2o
3, TiO
2, MgO, ZrO
2or ZnO.
Auxiliary agent in described metal-solid acid (alkali) catalyzer is: Cr, Ce, Mo, K, Mn, V, La, Zn or Fe.
The add-on of described catalyzer is preferably 5~20% of raw material aldehyde quality.
Beneficial effect of the present invention is as follows:
1. industrially take butyraldehyde as the synthetic octanol of raw material, the technological process of valeral as the synthetic decyl alcohol of raw material of take, comprise aldol condensation, hydrogenation two-step reaction, technical process length causes the increase of cost of equipment and process cost, and aldol condensation sig water catalytic erosion equipment used, produce a large amount of contaminated wastewater environment.The novel environment-friendly process of catalysis of solid catalyst aldehydes one-step synthesis long-chain alcohol provided by the present invention, has shortened the technical process of synthetic long chain alcohol greatly, has reduced cost of equipment and process cost.Metal-the solid acid going out for this process exploitation (alkali) catalyzer, has overcome the not easily separated and reusable problem that sig water catalyzer exists.
2. processing method provided by the present invention, in synthetic octanol or decyl alcohol, also obtains two kinds of important Organic chemical products of propyl carbinol or Pentyl alcohol.
3. adopt metal-solid acid (alkali) catalyst low-carbon (LC) aldehyde one-step synthesis long-chain alcohol, the transformation efficiency of low-carbon (LC) aldehyde can reach 100%, and the yield of long-chain alcohol reaches as high as 80%.
Embodiment
The catalyst preparation process that metal-solid acid (alkali) catalyzer that the present invention adopts provides in can reference literature (Applied Catalysis A:General, 2009,367:93 – 98):
With the example that is prepared as of Ni-Ce-HY catalyzer, its preparation process
Solid acid HY 500 ℃ of roasting 4h in retort furnace are standby.First, take metal component precursor Ni (NO
3)
26H
2o2.664g and auxiliary agent precursor Ce (NO
3)
36H
2o0.543g is made into the 15mL aqueous solution, on the solid acid HY by the salt solution impregnation being made into after 10g thermal treatment; After ageing 24h, 110 ℃ of dry 10h, then, and 450 ℃ of roasting 4h in retort furnace, last, in reducing furnace hydrogen gas atmosphere, 450 ℃ of reduction 4h, can obtain 5wt.%Ni-Ce-HY catalyzer, and wherein the massfraction of Ni is 5%, and the massfraction of auxiliary agent is 2%.
Embodiment 1
To adding 30g valeraldehyde in 100mL autoclave and being equivalent to 10% Ni-Ce-HY catalyzer of valeraldehyde quality, first use N
2displaced air, then use H
2displacement, under the temperature of reaction of 160 ℃, is filled with H
2maintain pressure 2.0MPa, magnetic agitation 6h.Reaction finishes rear production fluid to be carried out to gas chromatographic analysis, and the transformation efficiency of valeraldehyde is 89.2%, and decyl alcohol yield is 75.0%.Have a small amount of valeraldehyde direct hydrogenation to generate Pentyl alcohol, the yield of Pentyl alcohol is 11.8% simultaneously.
Embodiment 2-17 is according to the operation steps of embodiment 1, reaction conditions and the results are shown in summary sheet.
Embodiment 18-38 is according to the operation steps of embodiment 1, and raw material aldehyde is selected butyraldehyde-n, reaction conditions and the results are shown in summary sheet.
Embodiment 39
In 100mL autoclave, put into 32g butyraldehyde-n, and then add the 15wt.%Cu-Cr-MgO catalyzer of butyraldehyde-n quality 10%, first use N
2purge and use again H three times
2purge three times.At 200 ℃, pour H
2maintain reaction pressure 4.5MPa, magnetic agitation 8h.After reaction finishes, filtration under diminished pressure, carries out gas chromatographic analysis to filtrate, and the transformation efficiency of butyraldehyde-n is 100%, and the yield of 2-Ethylhexyl Alcohol is 78.1%.By absolute ethanol washing three times of reacted catalyzer, 110 ℃ of dry 8h.Roasting 4h in 500 ℃ of retort furnaces, then use H
2at 200 ℃, reduce 4h.Then under identical reaction conditions, investigate the effect of reusing of catalyzer, the results are shown in following table.Along with the increase of reaction times, the activity of catalyzer slightly declines, and is using the yield of 2-Ethylhexyl Alcohol after 3 times to decline 5.4%.Catalyzer still has very high activity.
Catalyzer is reused number of times | Butyraldehyde-n transformation efficiency/% | 2-Ethylhexyl Alcohol yield/% |
1 | 100 | 78.1 |
2 | 98.5 | 73.4 |
3 | 96.8 | 72.7 |
Claims (6)
1. the processing method of a catalysis of solid catalyst aldehydes one-step synthesis long-chain alcohol, it is characterized by and comprise the following steps: in autoclave, add solid catalyst and raw material aldehyde, wherein the add-on of catalyzer is 1 ~ 25% of raw material aldehyde quality, 80 ~ 240 ℃ of temperature of reaction, hydrogen pressure is 0.5 ~ 8MPa, reaction times 4 ~ 20h, finally obtains long-chain alcohol;
Described raw material aldehyde is: butyraldehyde-n or valeraldehyde, and what described long-chain alcohol generated when raw material aldehyde is butyraldehyde-n is octanol (2-Ethylhexyl Alcohol); What when raw material aldehyde is valeraldehyde, generate is decyl alcohol (2-propyl enanthol);
Described solid catalyst is metal-solid acid (alkali) catalyzer, and its composition comprises metal, auxiliary agent and solid acid (alkali), and wherein, the massfraction of metal in catalyzer is 0.5 ~ 40%, and the massfraction of auxiliary agent is 0 ~ 10%, and all the other are solid acid (alkali).
2. the processing method of catalysis of solid catalyst aldehydes one-step synthesis long-chain alcohol, the quality percentage composition that it is characterized by described auxiliary agent is preferably 0% or 0.1 ~ 6.5%.
3. the processing method of catalysis of solid catalyst aldehydes one-step synthesis long-chain alcohol, the metal it is characterized by described metal-solid acid (alkali) catalyzer is: Cu, Ni, Co, Pt, Pd, Ru or Rh.
4. the processing method of catalysis of solid catalyst aldehydes one-step synthesis long-chain alcohol, the solid acid or the solid alkali that it is characterized by described metal-solid acid (alkali) catalyzer are: HY, HZSM-5, USY, H β, AlPO
4-5, SAPO-34, Al
2o
3, MgO-Al
2o
3, TiO
2, MgO, ZrO
2or ZnO.
5. the processing method of catalysis of solid catalyst aldehydes one-step synthesis long-chain alcohol, the auxiliary agent it is characterized by described metal-solid acid (alkali) catalyzer is: Cr, Ce, Mo, K, Mn, V, La, Zn or Fe.
6. the processing method of catalysis of solid catalyst aldehydes one-step synthesis long-chain alcohol, the add-on that it is characterized by described catalyzer is preferably 5 ~ 20% of raw material aldehyde quality.
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Cited By (2)
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CN112961031A (en) * | 2021-02-23 | 2021-06-15 | 河北工业大学 | Method for preparing high-carbon alcohol based on low-carbon alcohol and acetal compound |
CN114805021A (en) * | 2022-04-27 | 2022-07-29 | 中国科学院青岛生物能源与过程研究所 | Preparation method of 2-propyl-1-heptanol |
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CN103351277A (en) * | 2013-06-28 | 2013-10-16 | 万华化学集团股份有限公司 | Neopentyl glycol preparation method |
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CN103351277A (en) * | 2013-06-28 | 2013-10-16 | 万华化学集团股份有限公司 | Neopentyl glycol preparation method |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112961031A (en) * | 2021-02-23 | 2021-06-15 | 河北工业大学 | Method for preparing high-carbon alcohol based on low-carbon alcohol and acetal compound |
CN112961031B (en) * | 2021-02-23 | 2022-03-29 | 河北工业大学 | Method for preparing high-carbon alcohol based on low-carbon alcohol and acetal compound |
CN114805021A (en) * | 2022-04-27 | 2022-07-29 | 中国科学院青岛生物能源与过程研究所 | Preparation method of 2-propyl-1-heptanol |
CN114805021B (en) * | 2022-04-27 | 2023-09-19 | 中国科学院青岛生物能源与过程研究所 | Preparation method of 2-propyl-1-heptanol |
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