A kind of spray-drying process produces the method for magnesium sulfate monohydrate
Technical field
The present invention relates to the production field of magnesium sulfate monohydrate, particularly relate to a kind of method that spray-drying process produces magnesium sulfate monohydrate.
Background technology
Magnesium sulfate is a kind of two nutrient fertilizer, and sulphur, magnesium, as the moderate-element of crop, are the 5th, the 6th liang of large nutritive elements of crop, can are not only crop increase yield, but also can improve the taste of fruit.Magnesium is the component of chlorophyll and pigment, and be metallic element unique in chlorophyll molecule, magnesium can promote photosynthesis, promotes the formation of carbohydrate, protein, fat.Magnesium is the activator of hundreds of enzyme, also participates in the formation of some enzymes, promotes the metabolism done in object.Sulphur is that synthesizing amino acid in crop, protein, Mierocrystalline cellulose and enzyme are necessary.Magnesium sulfate, as fertilizer, can directly be used as base manure, topdress and foliage fertilizer use, can be used alone, also can be used as the blending of one of component and use.
On market, commodity magnesium sulfate mostly is magnesium sulfate heptahydrate (MgSO
47H
2o), Mg content low (only having 9.7%), product easy caking stored for a long time, not easily mixes with unclassified stores, so use magnesium sulfate monohydrate (MgSO in a lot of occasion
4h
2o), magnesium sulfate monohydrate Mg content higher (17.6%), meal, does not stored for a long timely lump, and easily mix with unclassified stores, current magnesium sulfate monohydrate has replaced the material such as glucose, starch to be widely used in veterinary drug adjuvant, wide market.The production technique of existing magnesium sulfate monohydrate has two kinds, and one is that high temperature (80 DEG C) exsiccation is dried; Two is dry with magnesium sulfate heptahydrate direct heating.These two kinds explained hereafter cost is high, labour intensity is large, the production cycle is long.
Summary of the invention
For above-mentioned technical problem, the present invention has designed and developed a kind of method that spray-drying process produces magnesium sulfate monohydrate, and object is the time of drying shortening magnesium sulfate monohydrate, reduce labour intensity, produce a kind of superior in quality stable, cheap, the commercially magnesium sulfate monohydrate of competitive superiority.
Technical scheme provided by the invention is:
Spray-drying process produces a method for magnesium sulfate monohydrate, comprises the following steps:
Step one, chemical byproduct sulfuric acid and magnesia powder are evenly joined successively in reaction mixer, at 85 ~ 100 DEG C, stirring reaction 2 ~ 5 hours, obtains thick magnesium sulfate heptahydrate;
Step 2, described thick magnesium sulfate heptahydrate filtered and delivers in drying tower, in drying tower with flow velocity for 20 ~ 25m
3/ s blasts warm air, and the temperature controlled in drying tower is 320 ~ 350 DEG C, and the rotating speed of the rotating disk in drying tower is 6 ~ 8 revolutions per seconds, after dry 1 ~ 3 hour, regulate the temperature in drying tower to be 170 ~ 180 DEG C, the rotating speed of rotating disk is 2 ~ 4 revolutions per seconds, and blast flow velocity is 5 ~ 10m simultaneously
3the warm air of/s, dry 30 ~ 50min, obtains crude monohydrate magnesium sulfate;
Step 3, described crude monohydrate magnesium sulfate is delivered to crystallisation by cooling in cooling tower, adopt gradient cooling method to lower the temperature step by step to crude monohydrate magnesium sulfate, in 20min cooling tower, temperature reduces by 50 DEG C, simultaneously in cooling tower with flow velocity for 15 ~ 18m
3/ s blasts freezing air, and when the temperature in cooling tower is down to 100 DEG C, insulation 20 ~ 30min, then is warming up to 180 DEG C with the temperature rise rate of 2 DEG C/min, then reduces by 5 DEG C every 10min, simultaneously in cooling tower with flow velocity for 10 ~ 15m
3/ s blasts freezing air, until the temperature in cooling tower reaches 30 ~ 35 DEG C, obtains the magnesium sulfate monohydrate refined.
Preferably, described spray-drying process is produced in the method for magnesium sulfate monohydrate, one transport unit is installed in described drying tower, described transport unit is made up of chain and sprocket wheel, the upper and lower of chain are separately installed with a rotating disk and micromachine, rotate under the control of the micromachine that described rotating disk is arranged on chain, thick magnesium sulfate heptahydrate is placed on described rotating disk and carries out Rotary drying, when first time blasts warm air, micromachine controls rotating disk and turns clockwise, when second time blasts warm air, micromachine controls rotating disk and is rotated counterclockwise, the top of described drying tower and bottom are respectively provided with a gas blower, drying is carried out to the thick magnesium sulfate heptahydrate in upper and lower two-layer rotating disk simultaneously.
Preferably, described spray-drying process is produced in the method for magnesium sulfate monohydrate, described rotating disk is set to multiple fan-shaped blade and combines, one end of described fan-shaped blade is articulated on the turning axle of described rotating disk, each fan-shaped blade height is crisscross arranged, each fan-shaped blade is set to the groove-like that centre is low, surrounding is high, and thick magnesium sulfate heptahydrate is placed in the centre of fan-shaped blade.
Preferably, described spray-drying process is produced in the method for magnesium sulfate monohydrate, and the travelling speed of described sprocket wheel is 3 ~ 6m/s.
Spray-drying process of the present invention is produced in the method for magnesium sulfate monohydrate, deliver in drying tower dry after the thick magnesium sulfate heptahydrate obtained is filtered, the top of described drying tower and bottom are respectively provided with a gas blower, two gas blowers carry out forced air drying to the two-layer thick magnesium sulfate heptahydrate on chain simultaneously, and under chain-driving, two-layer thick magnesium sulfate heptahydrate switch carries out cyclic drying, and drying efficiency is high.While cyclic drying, the micromachine that chain is installed drives rotating disk first to carry out turning clockwise being rotated counterclockwise again, and the rotating speed of the temperature controlled respectively in the warm air flow velocity of twice air blast, drying tower and rotating disk, the groove of the fan-shaped blade of the rotating disk that height is crisscross arranged is placed in due to thick magnesium sulfate heptahydrate, when Rotary drying, thick magnesium sulfate heptahydrate both can not fly out from rotating disk, obtained abundant drying simultaneously, shortened time of drying.Described crude monohydrate magnesium sulfate delivers to crystallisation by cooling in cooling tower, gradient cooling method is adopted to lower the temperature step by step to crude monohydrate magnesium sulfate, and in temperature-fall period, adopt the measure being incubated again gradient increased temperature gradient cooling then, make the refining magnesium sulfate monohydrate that obtains superior in quality stable, commercially there is certain competitive edge.
Accompanying drawing explanation
Fig. 1 is the method flow diagram that spray-drying process of the present invention produces magnesium sulfate monohydrate.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail, can implement according to this with reference to specification sheets word to make those skilled in the art.
The invention provides a kind of method that spray-drying process produces magnesium sulfate monohydrate, comprise the following steps:
Embodiment 1
Step one, chemical byproduct sulfuric acid and magnesia powder are evenly joined successively in reaction mixer, at 85 DEG C, stirring reaction 2 hours, obtains thick magnesium sulfate heptahydrate;
Step 2, to be filtered by described thick magnesium sulfate heptahydrate and deliver in drying tower, be 20m with flow velocity in drying tower
3/ s blasts warm air, and the temperature controlled in drying tower is 320 DEG C, and the rotating speed of the rotating disk in drying tower is 6 revolutions per seconds, and after dry 1 hour, regulate the temperature in drying tower to be 170 DEG C, the rotating speed of rotating disk is 2 revolutions per seconds, and blast flow velocity is 5m simultaneously
3the warm air of/s, dry 30min, obtains crude monohydrate magnesium sulfate, and dry raw magnesium sulfate heptahydrate is conducive to the stable of crystal formation at twice, and the quality product obtained is better, and Rotary drying is conducive to the abundant volatilization of moisture, and shorten time of drying, working efficiency is high;
Step 3, described crude monohydrate magnesium sulfate is delivered to crystallisation by cooling in cooling tower, adopt gradient cooling method to lower the temperature step by step to crude monohydrate magnesium sulfate, in 20min cooling tower, temperature reduces by 50 DEG C, is 15m in cooling tower with flow velocity simultaneously
3/ s blasts freezing air, when the temperature in cooling tower is down to 100 DEG C, and insulation 20min, then be warming up to 180 DEG C with the temperature rise rate of 2 DEG C/min, then reduce by 5 DEG C every 10min, be 10m with flow velocity simultaneously in cooling tower
3/ s blasts freezing air, until the temperature in cooling tower reaches 30 DEG C, obtains the magnesium sulfate monohydrate refined.
Embodiment 2
Step one, chemical byproduct sulfuric acid and magnesia powder are evenly joined successively in reaction mixer, at 100 DEG C, stirring reaction 5 hours, obtains thick magnesium sulfate heptahydrate;
Step 2, to be filtered by described thick magnesium sulfate heptahydrate and deliver in drying tower, be 25m with flow velocity in drying tower
3/ s blasts warm air, and the temperature controlled in drying tower is 350 DEG C, and the rotating speed of the rotating disk in drying tower is 8 revolutions per seconds, and after dry 3 hours, regulate the temperature in drying tower to be 180 DEG C, the rotating speed of rotating disk is 4 revolutions per seconds, and blast flow velocity is 10m simultaneously
3the warm air of/s, dry 50min, obtains crude monohydrate magnesium sulfate, and dry raw magnesium sulfate heptahydrate is conducive to the stable of crystal formation at twice, and the quality product obtained is better, and Rotary drying is conducive to the abundant volatilization of moisture, and shorten time of drying, working efficiency is high;
Step 3, described crude monohydrate magnesium sulfate is delivered to crystallisation by cooling in cooling tower, adopt gradient cooling method to lower the temperature step by step to crude monohydrate magnesium sulfate, in 20min cooling tower, temperature reduces by 50 DEG C, is 18m in cooling tower with flow velocity simultaneously
3/ s blasts freezing air, when the temperature in cooling tower is down to 100 DEG C, and insulation 30min, then be warming up to 180 DEG C with the temperature rise rate of 2 DEG C/min, then reduce by 5 DEG C every 10min, be 15m with flow velocity simultaneously in cooling tower
3/ s blasts freezing air, until the temperature in cooling tower reaches 35 DEG C, obtains the magnesium sulfate monohydrate refined.
Described spray-drying process is produced in the method for magnesium sulfate monohydrate, one transport unit is installed in described drying tower, described transport unit is made up of chain and sprocket wheel, the upper and lower of chain are separately installed with a rotating disk and micromachine, rotate under the control of the micromachine that described rotating disk is arranged on chain, thick magnesium sulfate heptahydrate is placed on described rotating disk and carries out Rotary drying, when first time blasts warm air, micromachine controls rotating disk and turns clockwise, when second time blasts warm air, micromachine controls rotating disk and is rotated counterclockwise, the thick magnesium sulfate heptahydrate being placed in rotating disk obtains sufficient drying when rotating disk rotates with different directions, be conducive to rapid crystallization to dehydrate, the top of described drying tower and bottom are respectively provided with a gas blower, drying is carried out to the thick magnesium sulfate heptahydrate in upper and lower two-layer rotating disk simultaneously.
Described spray-drying process is produced in the method for magnesium sulfate monohydrate, described rotating disk is set to multiple fan-shaped blade and combines, one end of described fan-shaped blade is articulated on the turning axle of described rotating disk, each fan-shaped blade height is crisscross arranged, each fan-shaped blade is set to the groove-like that centre is low, surrounding is high, and thick magnesium sulfate heptahydrate is placed in the centre of fan-shaped blade.
Described spray-drying process is produced in the method for magnesium sulfate monohydrate, and the travelling speed of described sprocket wheel is 3 ~ 6m/s.
Although embodiment of the present invention are open as above, but it is not restricted to listed in specification sheets and embodiment utilization, it can be applied to various applicable the field of the invention completely, for those skilled in the art, can easily realize other amendment, therefore do not deviating under the universal that claim and equivalency range limit, the present invention is not limited to specific details and illustrates here and the legend described.