CN103708062A - Blanking counting device for high-speed intelligent screw packaging machine - Google Patents
Blanking counting device for high-speed intelligent screw packaging machine Download PDFInfo
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- CN103708062A CN103708062A CN201310675468.6A CN201310675468A CN103708062A CN 103708062 A CN103708062 A CN 103708062A CN 201310675468 A CN201310675468 A CN 201310675468A CN 103708062 A CN103708062 A CN 103708062A
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Abstract
The invention discloses a blanking counting device for a high-speed intelligent screw packaging machine, wherein the technical essential is as follows: the blanking counting device comprises a charge device (4), a piezoelectric circular-disc vibration unit (1), a piezoelectric straight-line vibration unit (2), an optical fibre sensor (7) connected with a PLC (programmable logic controller) and a control system; the charge device is arranged on the piezoelectric circular-disc vibration unit (1); the discharge end of the piezoelectric circular-disc vibration unit (1) is connected with the charge end of the piezoelectric straight-line vibration unit (2); a discharge sensor (3), a first cylinder (5), a second cylinder (6) and a third cylinder (8) are arranged on the discharge end of the piezoelectric straight-line vibration unit (2), wherein the first cylinder (5) and the second cylinder (6) are arranged at the same side, the first cylinder (5) and the third cylinder (8) are oppositely arranged, and the third cylinder (8) and the optical fibre sensor (7) are arranged at the same side. According to the blanking counting device, the problem of inaccurate blanking counting of the existing packaging device is solved.
Description
Technical field
The present invention relates to a kind of high-speed intelligent screw wrapping machine blanking counting assembly.
Background technology
Existing wrapping machine blanking counting assembly is owing to lacking rational feeding mechanism and number system, cause that counting error is large, fault rate is high, counting efficiency is low, and cannot realize telemanagement, use very inconvenience, have a strong impact on work efficiency, reduced productivity effect.For this reason, need a kind of efficient, intelligent wrapping machine blanking counting assembly.
Summary of the invention
The object of this invention is to provide a kind of high-speed intelligent screw wrapping machine blanking counting assembly, solved existing packaging facilities blanking and counted inaccurate problem.
The object of the present invention is achieved like this: this high-speed intelligent screw wrapping machine blanking counting assembly, its technical essential is: include materials device, piezoelectric type disk vibration unit, piezoelectric type straight-line oscillation unit, the optical fiber transducer being connected with PLC and control system, feeding device is arranged on piezoelectric type disk vibration unit, the discharge end of piezoelectric type disk vibration unit is connected with the feeding end of piezoelectric type straight-line oscillation unit, the discharge end of piezoelectric type straight-line oscillation unit is provided with discharging sensor, the first cylinder, the second cylinder, the 3rd cylinder, wherein the first cylinder and the second cylinder are arranged on the same side, the first cylinder and the 3rd cylinder are oppositely arranged, the 3rd cylinder and optical fiber transducer are arranged on the same side.
Beneficial effect of the present invention is: pack unordered spiral nail at random into piezoelectric type disk vibration unit, piezoelectric type disk vibration unit high-frequency vibration, in hopper, part is owing to being subject to this vibration, and rise along helical orbit, until deliver to straight-line oscillation unit, when straight-line oscillation unit track is filled spiral nail, by discharging sensor, detected, then stop vibration feeding.Utilize the impulse mgnet of below to make hopper vertical direction up-down vibration due to the inclination of shell fragment, make hopper rock vibration around its vertical axis, part in hopper, owing to being subject to this vibration, along helical orbit, rise, until deliver to straight-line oscillation unit, thereby be oldered array by unordered spiral nail automatic arranging.Traditional mechanical type adjustment is controlled to screw quantity and become optical fiber transducer counting control screw quantity, greatly improve accuracy rate, for enterprise brings considerable economic benefit.Vibration feeding device adopts piezoelectric type disk vibration unit high-frequency vibration and piezoelectric type straight-line oscillation unit associations feed mode, has realized cleverly spiral nail array feed, directed without secondary, therefore has the advantages such as efficient, volume is little, low noise.On straight-line oscillation unit, install optical fiber transducer counting additional, guarantee that the quantity of packing is accurate.In sum, the present invention has and initiatively solves operation irregularity, reduces system failure incidence, improves stability, possesses the ability that process-state data is provided to management systems such as MES/ERP.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is main TV structure schematic diagram of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention;
Fig. 3 side-looking structural representation of the present invention.
Sequence number explanation in figure: 1 piezoelectric type disk vibration unit, 2 piezoelectric type straight-line oscillation unit, 3 sensors, 4 feeding devices, 5 first cylinders, 6 optical fiber transducers, 7 second cylinders, 8 the 3rd cylinders.
The specific embodiment
According to Fig. 1～3, illustrate in detail high-speed intelligent screw wrapping machine blanking counting assembly of the present invention and include materials device 4, piezoelectric type disk vibration unit 1, piezoelectric type straight-line oscillation unit 2, the optical fiber transducer 7 and the control system that are connected with PLC, feeding device is arranged on piezoelectric type disk vibration unit 1, the discharge end of piezoelectric type disk vibration unit 1 is connected with the feeding end of piezoelectric type straight-line oscillation unit 2, the discharge end of piezoelectric type straight-line oscillation unit 2 is provided with discharging sensor 3, the first cylinder 5, the second cylinder 6, the 3rd cylinder 8, wherein the first cylinder 5 and the second cylinder 6 are arranged on the same side, the first cylinder 5 and the 3rd cylinder 8 are oppositely arranged, the 3rd cylinder 8 is arranged on the same side with optical fiber transducer 7.By vibration feeding device, realize screw ordered arrangement, through sub-material cylinder, screw is emitted one by one, and responded to by optical fiber transducer, by PLC control system, record quantity, last spiral nail is blocked by backgauge cylinder, decide on request and when be put in former, complete a working cycle, overall process is carried out overall process condition monitoring by control system.There is intelligentize and informatization function.
Cylinder sub-material material baffle structure adopts the distance of the parallel installation of two cylinders (cylinder head is to cylinder head) of parallel installation to be adjusted into the diameter of a screw, and during work, first, second cylinder is alternately flexible, guarantees to put a nail at every turn, improves sub-material accuracy rate.Backgauge adopts the 3rd Telescopic-cylinder, and object is on request different cultivars to be put into packaging bag when many kind packings, finishes the work.2 sustained vibrations of piezoelectric type straight-line oscillation unit, make spiral nail at specific slideway to front slide, while sliding into sub-material the 3rd cylinder 8, be blocked, now the first cylinder 5 stretches out the spiral nail blocking below, do not allow and continue to glide, after blocking, the second cylinder 6 is retracted, and spiral nail can continue to glide, under be blocked wait while sliding into backgauge the 3rd cylinder 8, circulation successively.Optical fiber transducer 6 can adopt Keyemce FN-N18N amplifier to control, its fast response time (being only 25 μ s), and antijamming capability is strong.When first, second cylinder is emitted a screw at every turn, screw can pass through optical fiber transducer, and now optical fiber transducer will sense, by PLC control system, record quantity, be equivalent to sub-material accuracy to confirm, guarantee that the quantity of spiral nail in packaging bag is accurate, raise the efficiency, cut the waste.Adopt sensing technology and embedded technology and information techenology, by key point state in discharging sensor 3 measurement processes, and by the state flow data information transfer in screw operational process to embedded system, through system, resolve, failure judgement sends halt instruction; Image data is also calculated finish rate, qualification rate, machine-spoiled rate, mobility etc., promotes the intelligent level of packaging facilities.Combine sensor technology, embedded technology and information techenology, promote intellectuality, the level of IT application of this platform.Fault rate≤5% of the present invention, mobility >=98%.
Claims (1)
1. a high-speed intelligent screw wrapping machine blanking counting assembly, it is characterized in that: include materials device (4), piezoelectric type disk vibration unit (1), piezoelectric type straight-line oscillation unit (2), the optical fiber transducer being connected with PLC (7) and control system, feeding device is arranged on piezoelectric type disk vibration unit (1), the discharge end of piezoelectric type disk vibration unit (1) is connected with the feeding end of piezoelectric type straight-line oscillation unit (2), the discharge end of piezoelectric type straight-line oscillation unit (2) is provided with discharging sensor (3), the first cylinder (5), the second cylinder (6), the 3rd cylinder (8), wherein the first cylinder (5) is arranged on the same side with the second cylinder (6), the first cylinder (5) is oppositely arranged with the 3rd cylinder (8), the 3rd cylinder (8) is arranged on the same side with optical fiber transducer (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310675468.6A CN103708062A (en) | 2013-12-11 | 2013-12-11 | Blanking counting device for high-speed intelligent screw packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310675468.6A CN103708062A (en) | 2013-12-11 | 2013-12-11 | Blanking counting device for high-speed intelligent screw packaging machine |
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| CN103708062A true CN103708062A (en) | 2014-04-09 |
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| CN201310675468.6A Pending CN103708062A (en) | 2013-12-11 | 2013-12-11 | Blanking counting device for high-speed intelligent screw packaging machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105590129A (en) * | 2015-12-17 | 2016-05-18 | 苏州辉垦电子科技有限公司 | Number-counting and label-printing all-in-one machine |
| CN106276218A (en) * | 2016-10-14 | 2017-01-04 | 曾德明 | A kind of dowel separator automatically |
| CN107512559A (en) * | 2016-06-18 | 2017-12-26 | 深圳市高士达科技有限公司 | A kind of vibrating disk of the double cylinders of band |
| CN114359265A (en) * | 2022-03-04 | 2022-04-15 | 广东顺德富意德智能包装科技有限公司 | Screw counting method and system based on target tracking |
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| CN2505406Y (en) * | 2001-11-28 | 2002-08-14 | 南京中南激光设备有限公司 | Bulk feeding counting device for laser marking machine |
| CN2868848Y (en) * | 2005-11-17 | 2007-02-14 | 张建军 | Screw automatic packing machine |
| CN201002080Y (en) * | 2006-12-27 | 2008-01-09 | 敏锐自动化有限公司 | Nut screening machine |
| CN201745807U (en) * | 2010-05-29 | 2011-02-16 | 智芯(厦门)微电子有限公司 | High speed counting machine |
| EP2436362A2 (en) * | 2009-05-29 | 2012-04-04 | Cretem Co., Ltd. | Rotary-type tablet feeder |
| CN202508329U (en) * | 2012-04-23 | 2012-10-31 | 丽水学院 | Automatic packaging mechanism for technological candle support |
| CN102937519A (en) * | 2012-11-08 | 2013-02-20 | 法泰电器（江苏）股份有限公司 | Device for detecting wiring screw torque of breaker |
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- 2013-12-11 CN CN201310675468.6A patent/CN103708062A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2505406Y (en) * | 2001-11-28 | 2002-08-14 | 南京中南激光设备有限公司 | Bulk feeding counting device for laser marking machine |
| CN2868848Y (en) * | 2005-11-17 | 2007-02-14 | 张建军 | Screw automatic packing machine |
| CN201002080Y (en) * | 2006-12-27 | 2008-01-09 | 敏锐自动化有限公司 | Nut screening machine |
| EP2436362A2 (en) * | 2009-05-29 | 2012-04-04 | Cretem Co., Ltd. | Rotary-type tablet feeder |
| CN201745807U (en) * | 2010-05-29 | 2011-02-16 | 智芯(厦门)微电子有限公司 | High speed counting machine |
| CN202508329U (en) * | 2012-04-23 | 2012-10-31 | 丽水学院 | Automatic packaging mechanism for technological candle support |
| CN102937519A (en) * | 2012-11-08 | 2013-02-20 | 法泰电器（江苏）股份有限公司 | Device for detecting wiring screw torque of breaker |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105590129A (en) * | 2015-12-17 | 2016-05-18 | 苏州辉垦电子科技有限公司 | Number-counting and label-printing all-in-one machine |
| CN107512559A (en) * | 2016-06-18 | 2017-12-26 | 深圳市高士达科技有限公司 | A kind of vibrating disk of the double cylinders of band |
| CN106276218A (en) * | 2016-10-14 | 2017-01-04 | 曾德明 | A kind of dowel separator automatically |
| CN114359265A (en) * | 2022-03-04 | 2022-04-15 | 广东顺德富意德智能包装科技有限公司 | Screw counting method and system based on target tracking |
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Application publication date: 20140409 |