CN103707339A - Dotted line cutting machine - Google Patents
Dotted line cutting machine Download PDFInfo
- Publication number
- CN103707339A CN103707339A CN201310685142.1A CN201310685142A CN103707339A CN 103707339 A CN103707339 A CN 103707339A CN 201310685142 A CN201310685142 A CN 201310685142A CN 103707339 A CN103707339 A CN 103707339A
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- roller
- cutting knife
- dotted line
- knife group
- bottom roller
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Abstract
A dotted line cutting machine comprises an unwinding device arranged on the front portion, a winding device arranged on the rear portion and comprising a winding back roller, a cutting knife group arranged between the unwinding device and the winding device and comprising wall plates on two sides and a bottom roller and a knife roller between the wall plates and a power device for driving the bottom roller and the winding back roller to rotate. An installing groove is formed in the center of each wall plate, the bottom roller and the knife roller are arranged in the installing grooves, and the knife roller is arranged above the bottom roller and meshed with the bottom roller through a gear. Due to the fact that the rolling knife roller is used for replacing a flat plate dotted line cutting knife in the prior art, a machining process is finished when materials pass through the dotted line cutting machine. Material pausing and a flat plate dotted line knife stamping procedure are avoided, production efficiency is improved, and production cost is reduced. Meanwhile, a dotted line is cut on the materials through rolling of the meshed knife roller and bottom roller, knife abrasion is reduced, the service life of knives is prolonged, and maintaining cost is reduced.
Description
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Technical field
The present invention relates to a kind of dotted line machine.
Background technology
In kitchen, the object storing site space in the fields such as household, automobile, industry such as drawer, tool box, shelf; in order to prevent that article from being moved; during vibrations, slide; produce the problem of collision, damage, noise; usually can use PVC; EVA, the foaming of the materials such as rubber or non-foaming have the soft mat of anti-skid slip limiting effect, as buffering and security protection.These materials need first to prepare ruler in use, and scissors or other instruments are measured cutting to material, and time and effort consuming is used extremely inconvenient.
For this reason, as shown in Figure 6, present stage is meeting well in advance dotted line on soft mat generally, so that user shuts down the soft mat of arbitrary size as required, this has just expedited the emergence of the generation of dotted line machine.In traditional dotted line processing, conventionally use dull and stereotyped broken line knife, low by the processing method production efficiency of punching press to single sheet material, processing cost is high, and equipment is shorter cutter life, and equipment working service is with high costs, production operation inconvenience.
Summary of the invention
In order to overcome the deficiencies in the prior art, the object of the present invention is to provide high efficiency, low cost, easy to operate, cutter life is long, the dotted line machine that maintenance expense is low.
For addressing the above problem, the technical solution adopted in the present invention is as follows:
Dotted line machine, comprising: unwinding device, and it is positioned at the place ahead of dotted line machine; Wrap-up, it is positioned at the rear of dotted line machine, and wrap-up comprises rolling back flow roll; Cutting knife group, it is between unwinding device and wrap-up, and cutting knife group comprises the wallboard of both sides and the bottom roller between wallboard and rotor; Wallboard center is provided with mounting groove, and bottom roller and rotor are arranged in mounting groove, and rotor is positioned at bottom roller top and meshes by gear and bottom roller; Power set, for driving bottom roller and rolling back flow roll to rotate.
Cutting knife group also comprises pressing mechanism, and pressing mechanism comprises a fixed head and the pressing means being flexibly connected with fixed head, and fixed head is fixed on the upper surface of wallboard, and pressing means is fixedly connected with rotor.
Cutting knife group also comprises live-roller, and live-roller is arranged on the below of bottom roller in mounting groove and meshes by gear and bottom roller; Power set drive bottom roller to rotate by live-roller.
Cutting knife group is two, is respectively the first cutting knife group and the second cutting knife group, and the first cutting knife group and the second cutting knife group are located between unwinding device and wrap-up side by side, and the first cutting knife group is connected by synchronous belt with the live-roller of the second cutting knife group.
Between the first cutting knife group and the second cutting knife group, be provided with the jockey pulley that regulates material tension force.
Unwinding device comprises places the material roller of material and the guide roller set that guiding material enters cutting knife group.
One end of material roller is provided with tension regulator.
Material roller is two, is positioned at side by side the place ahead of cutting knife group.
Wrap-up also comprises gripper shoe and the wind-up roll that is positioned at back flow roll both sides, gripper shoe upper surface is provided with from front to back guide rail obliquely, rolling back flow roll is positioned at oblique guide rail near one end of cutting knife group, and wind-up roll is placed on guide rail, the mutual butt of rolling back flow roll and wind-up roll.
The two ends of bottom roller and rotor are equipped with spacing sliding bearing, and bottom roller and rotor are arranged in mounting groove by spacing sliding bearing, and one end of rotor is provided with for regulating the positioning trimming device of rotor axial location.
Compared to existing technology, beneficial effect of the present invention is: owing to adopting the rotor rolling to replace the dull and stereotyped broken line knife in background technology, make material pass the process that has just completed processing in the process of dotted line machine, avoided the operation of material pause and dull and stereotyped broken line knife punching press, improve production efficiency, reduced production cost.Simultaneously owing to realizing by rotor and the intermeshing rolling of bottom roller the object that cuts out dotted line on material, thereby reduce the pattern of cutter, extended the life-span of cutter, reduced maintenance cost.
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Accompanying drawing explanation
A kind of dotted line machine structural representation that Fig. 1 provides for preferred embodiment of the present invention;
The cutter set structure schematic diagram that Fig. 2 provides for preferred embodiment of the present invention;
Fig. 3 is the enlarged diagram at A place in Fig. 2;
The structural representation of the unwinding device that Fig. 4 provides for preferred embodiment of the present invention;
The structural representation of the wrap-up that Fig. 5 provides for preferred embodiment of the present invention;
A kind of product construction schematic diagram with dotted line that Fig. 6 provides for preferred embodiment of the present invention.
1, unwinding device; 11, material roller; 12, tension regulator; 2, cutting knife group; 21, wallboard; 22, rotor; 23, bottom roller; 24, live-roller; 25, pressing mechanism; 251, fixed head; 252, pressing means; 253, screw rod; 254, handle; 26, positioning trimming device; 27, spacing sliding bearing; 3, wrap-up; 31, rolling back flow roll; 32, wind-up roll; 33, guide rail; 34, deceleration device; 4, material; 5, product; 6, Timing Belt; 7, jockey pulley; 8, power set; 9, guide roller set.
The specific embodiment
Below in conjunction with accompanying drawing and concrete embodiment, for technical scheme of the present invention, further explain.
As depicted in figs. 1 and 2, dotted line machine, comprising: unwinding device 1, and it is positioned at the place ahead of dotted line machine; Wrap-up 3, it is positioned at the rear of dotted line machine, and wrap-up 3 comprises rolling back flow roll 31; Cutting knife group 2, it is between unwinding device 1 and wrap-up 3, and cutting knife group 2 comprises wallboard 21 and the bottom roller between wallboard 21 23 and the rotor 22 of both sides; Wallboard 21 centers are provided with mounting groove, and bottom roller 23 and rotor 22 are arranged in mounting groove, and rotor 22 is positioned at bottom roller 23 tops and meshes by gear and bottom roller 23; Power set 8, for driving bottom roller 23 and rolling back flow roll 31 to rotate.
The direction of regulation cutter and rotor 22 axially parallels is that laterally now cutter is linearly; The direction that cutter is arranged along rotor 22 circumferencial directions is for longitudinal, and now cutter is circle-shaped.If need to cut out dotted line along its length at soft mat, many groups of cutters of longitudinally arranging need to be set on rotor 22 outer surfaces, the distance between two adjacent groups cutter is just the dotted line distance on soft mat; If need to cut out at soft mat the dotted line of broad ways, many groups of cutters of laterally arranging need to be set on rotor 22 outer surfaces, the distance between two adjacent groups cutter is just the dotted line distance on soft mat; As shown in Figure 6, if need to cut out the dotted line of intersection on soft mat, the horizontal and vertical cutter of many groups need to be set on rotor 22 outer surfaces.
Owing to adopting the rotor 22 rolling to replace the dull and stereotyped broken line knife in background technology, make material 4 through the process that has just completed processing in the process of dotted line machine, the operation of having avoided material 4 pauses and dull and stereotyped broken line knife punching press, has improved production efficiency, has reduced production cost.Simultaneously owing to realizing by rotor 22 and the intermeshing rolling of bottom roller 23 object that cuts out dotted line on material 4, thereby reduce the pattern of cutter, extended the life-span of cutter, reduced maintenance cost.
As shown in Figure 2, cutting knife group 2 also comprises pressing mechanism 25, and pressing mechanism 25 comprises a fixed head 251 and the pressing means 252 being flexibly connected with fixed head 251, and fixed head 251 is fixed on the upper surface of wallboard 21, and pressing means 252 is fixedly connected with rotor 22.
By pressing means 252, adjust the gap between rotor 22 and bottom roller 23, thereby meet the demand of different dotted line processing.Such as, if need to entirely cut, be that dotted line passes whole soft mat, between rotor 22 and bottom roller 23, gap should be as much as possible little; If only need hemisection, just need to strengthen gap between the two.As for entirely cutting or hemisection, the demand by market decides.
A kind of mode that fixed head 251 and pressing means 252 are flexibly connected can make to realize by screw rod 253, fixed head 251 is provided with screwed hole, the top of pressing means 252 is provided with a screw rod 253, the object that coordinates to reach adjusting pressing means 252 positions by screwed hole with screw rod 253.Pressing means 252 does not rotate when screw rod 253 is rotated, and screw rod 253 should be realized and being coordinated by a groove with pressing means 252.Certainly, the top of screw rod 253 can arrange a handle 254 to facilitate adjusting.
As shown in Figure 2, cutting knife group 2 also comprises live-roller 24, and live-roller 24 is arranged on the below of bottom roller 23 in mounting groove and meshes by gear and bottom roller 23; Power set 8 drive bottom roller 23 to rotate by live-roller 24.The object that live-roller 24 arranges is to make power transmission more even.
As shown in Fig. 1 and Fig. 6, for the situation that need to cut out intersection dotted line on soft mat, both can be at 22 li of cutters that horizontal and vertical direction is set of rotor of same cutting knife group 2, to meet process requirements.But this brings very large difficulty to the processing of cutter.For this reason, also cutting knife group 2 can be divided into two, be respectively cutter traverse on the first cutting knife group 2 and the second cutting knife group 2, the first cutting knife group 2 rotors 22 to arranging, the cutter on the second cutting knife group 2 rotors 22 is longitudinally arranged; The first cutting knife group 2 and the second cutting knife group 2 are located between unwinding device 1 and wrap-up 3 side by side, and the live-roller 24 of the first cutting knife group 2 and the second cutting knife group 2 is connected by synchronous belt.Thereby reduced the difficulty of processing of each cutting knife group 2.
Meanwhile, synchronous in order to guarantee that two cutting knife groups 2 are rotated, need to the drive disk assembly of two cutting knife groups 2 be linked together by Timing Belt 6.
As shown in Figure 1, in order to guarantee the tension force that enters the first cutting knife group 2 and the second cutting knife group 2 of material 4, the jockey pulley 7 that regulates material 4 tension force can be set between the first cutting knife group 2 and the second cutting knife group 2.
As shown in Figure 4, unwinding device 1 comprises and places the material roller 11 of material 4 and the guide roller set 9 that guiding material 4 enters cutting knife group 2.
Because each replacing 4 time spents of material are long, affected production.For this reason, material roller 11 can be set to two, be positioned at side by side the place ahead of cutting knife group 2.When a material roller 11 is during to cutting knife group 2 feeding material 4, another can load material 4, thereby realizes the smooth transition of processing, enhances productivity.
As shown in Figure 5, wrap-up 3 also comprises gripper shoe and the wind-up roll 32 that is positioned at back flow roll both sides, through the product 5 of processing, furls on wind-up roll 32.Gripper shoe upper surface is provided with from front to back guide rail 33 obliquely, and rolling back flow roll 31 is positioned at oblique guide rail 33 near one end of cutting knife group 2, and wind-up roll 32 is placed on guide rails 33, rolling back flow roll 31 and the mutual butt of wind-up roll 32.Because wind-up roll 32 is arranged on oblique guide rail 33, so wind-up roll 32 can be always and rolling back flow roll 31 butts.When rolling back flow roll 31 rotates, due to the effect of frictional force, wind-up roll 32 also can rotate together, thereby reaches the object of rewinding.
Meanwhile, in order to guarantee the rotational synchronization of cutting knife group 2 and rolling back flow roll 31, need to connect with Timing Belt 6, meanwhile, because rolling back flow roll 31 is larger, therefore, can realize the synchronous of linear velocity by a deceleration device 34.
As shown in Figures 2 and 3, the two ends of bottom roller 23 and rotor 22 are equipped with spacing sliding bearing 27, and bottom roller 23 and rotor 22 are arranged in mounting groove by spacing sliding bearing 27, and one end of rotor 22 is provided with for regulating the positioning trimming device 26 of rotor 22 axial locations.Location fine setting is that one group of screw that is arranged on spacing sliding bearing 27 end faces forms, and the length stretching into by adjustment screw is adjusted the relative position of rotor 22 and spacing sliding bearing 27, thereby realizes the fine setting to rotor 22 positions.Thereby avoid the location conflicts between cutter and bottom roller 23 to damage cutter.
In fact, in order to realize better rotation, bottom roller 23 and live-roller 24 also need mounting limit sliding bearing 27.
Compared to existing technology, beneficial effect of the present invention is: owing to adopting the rotor 22 rolling to replace the dull and stereotyped broken line knife in background technology, make material 4 through the process that has just completed processing in the process of dotted line machine, avoided the operation of material 4 pauses and dull and stereotyped broken line knife punching press, improve production efficiency, reduced production cost.Simultaneously owing to realizing by rotor 22 and the intermeshing rolling of bottom roller 23 object that cuts out dotted line on material 4, thereby reduce the pattern of cutter, extended the life-span of cutter, reduced maintenance cost.
Above-mentioned embodiment is only the preferred embodiment of the present invention; can not limit the scope of protection of the invention with this, the variation of any unsubstantiality that those skilled in the art does on basis of the present invention and replacement all belong to the present invention's scope required for protection.
Claims (10)
1. dotted line machine, is characterized in that, comprising:
Unwinding device, it is positioned at the place ahead of dotted line machine;
Wrap-up, it is positioned at the rear of dotted line machine, and wrap-up comprises rolling back flow roll;
Cutting knife group, it is between unwinding device and wrap-up, and cutting knife group comprises the wallboard of both sides and the bottom roller between wallboard and rotor; Wallboard center is provided with mounting groove, and bottom roller and rotor are arranged in mounting groove, and rotor is positioned at bottom roller top and meshes by gear and bottom roller;
Power set, for driving bottom roller and rolling back flow roll to rotate.
2. dotted line machine according to claim 1, is characterized in that, cutting knife group also comprises pressing mechanism, and pressing mechanism comprises a fixed head and the pressing means being flexibly connected with fixed head, and fixed head is fixed on the upper surface of wallboard, and pressing means is fixedly connected with rotor.
3. dotted line machine according to claim 2, is characterized in that, cutting knife group also comprises live-roller, and live-roller is arranged on the below of bottom roller in mounting groove and meshes by gear and bottom roller; Power set drive bottom roller to rotate by live-roller.
4. according to the dotted line machine described in claim 3 any one, it is characterized in that, cutting knife group is two, be respectively the first cutting knife group and the second cutting knife group, the first cutting knife group and the second cutting knife group are located between unwinding device and wrap-up side by side, and the first cutting knife group is connected by synchronous belt with the live-roller of the second cutting knife group.
5. dotted line machine according to claim 4, is characterized in that, is provided with the jockey pulley that regulates material tension force between the first cutting knife group and the second cutting knife group.
6. dotted line machine according to claim 1, is characterized in that, unwinding device comprises places the material roller of material and the guide roller set that guiding material enters cutting knife group.
7. dotted line machine according to claim 6, is characterized in that, one end of material roller is provided with tension regulator.
8. dotted line machine according to claim 7, is characterized in that, material roller is two, is positioned at side by side the place ahead of cutting knife group.
9. dotted line machine according to claim 1, it is characterized in that, wrap-up also comprises gripper shoe and the wind-up roll that is positioned at back flow roll both sides, gripper shoe upper surface is provided with from front to back guide rail obliquely, rolling back flow roll is positioned at oblique guide rail near one end of cutting knife group, wind-up roll is placed on guide rail, the mutual butt of rolling back flow roll and wind-up roll.
10. dotted line machine according to claim 1, it is characterized in that, the two ends of bottom roller and rotor are equipped with spacing sliding bearing, and bottom roller and rotor are arranged in mounting groove by spacing sliding bearing, and one end of rotor is provided with for regulating the positioning trimming device of rotor axial location.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310685142.1A CN103707339B (en) | 2013-12-13 | 2013-12-13 | Dotted line cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310685142.1A CN103707339B (en) | 2013-12-13 | 2013-12-13 | Dotted line cutting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103707339A true CN103707339A (en) | 2014-04-09 |
| CN103707339B CN103707339B (en) | 2017-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310685142.1A Active CN103707339B (en) | 2013-12-13 | 2013-12-13 | Dotted line cutting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN103707339B (en) |
Cited By (3)
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| CN108025446A (en) * | 2015-09-15 | 2018-05-11 | 多乐可株式会社 | Broken twolip type blade |
| CN108749151A (en) * | 2018-08-13 | 2018-11-06 | 浙江美格机械股份有限公司 | A kind of preimpregnation facing paper print painting line Embosser |
| CN114890206A (en) * | 2022-04-14 | 2022-08-12 | 常州市哈德胜精密科技有限公司 | Test card die cutting production equipment and control method thereof |
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| CN108025446A (en) * | 2015-09-15 | 2018-05-11 | 多乐可株式会社 | Broken twolip type blade |
| CN108749151A (en) * | 2018-08-13 | 2018-11-06 | 浙江美格机械股份有限公司 | A kind of preimpregnation facing paper print painting line Embosser |
| CN108749151B (en) * | 2018-08-13 | 2023-10-13 | 浙江美格机械股份有限公司 | Presoaked decorative paper printing line embossing device |
| CN114890206A (en) * | 2022-04-14 | 2022-08-12 | 常州市哈德胜精密科技有限公司 | Test card die cutting production equipment and control method thereof |
| CN114890206B (en) * | 2022-04-14 | 2023-02-03 | 常州市哈德胜精密科技有限公司 | Test card die cutting production equipment and control method thereof |
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| Publication number | Publication date |
|---|---|
| CN103707339B (en) | 2017-01-18 |
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