CN103706190B - For the three phase separator of sintering gas purifying - Google Patents

For the three phase separator of sintering gas purifying Download PDF

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Publication number
CN103706190B
CN103706190B CN201310722929.0A CN201310722929A CN103706190B CN 103706190 B CN103706190 B CN 103706190B CN 201310722929 A CN201310722929 A CN 201310722929A CN 103706190 B CN103706190 B CN 103706190B
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China
Prior art keywords
annulus
cylindrical tube
guide plate
dashpot
blade
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Expired - Fee Related
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CN201310722929.0A
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Chinese (zh)
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CN103706190A (en
Inventor
孙建中
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JIANGCHENG METALLURGICAL EQUIPMENT MANUFACTURING Co Ltd JIANGSU
Shanghai Jiaotong University
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JIANGCHENG METALLURGICAL EQUIPMENT MANUFACTURING Co Ltd JIANGSU
Shanghai Jiaotong University
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Priority to CN201310722929.0A priority Critical patent/CN103706190B/en
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Abstract

The invention discloses a kind of three phase separator for sintering gas purifying, it comprises: entry conductor, and it is tangentially connected with cylindrical tube; Lotion entrance is 5-30 ° of angle with main flume; Row's hollow pipe, row's hollow pipe is positioned at the top of annulus guide plate; Annulus guide plate, annulus guide plate is positioned at cylindrical tube; Described cylindrical tube; Described blade, blade is positioned at the bottom of cylindrical tube; Described annulus marker board, annulus marker board is positioned at the below of blade; Described liquid bath, it is connected with cylindrical tube; Described sand discharge pipe, its shape is bell mouth shape; Described mud scraper, it is circulation scrapper conveyor or chain type mud scraper, and is positioned at the below of liquid bath; Described dashpot, its dashpot is connected with discharging tube; Described pump, it is connected with dashpot.The present invention makes fine drop, particle and tar separate from air-flow respectively, ensures that follow-up fume treatment auxiliary is normal, Effec-tive Function, really reaches flue gas and totally discharge.

Description

For the three phase separator of sintering gas purifying
Technical field
The present invention relates to a kind of three phase separator, particularly relate to a kind of three phase separator for sintering gas purifying.
Background technology
Along with the fast development of steel and iron industry, natural rich ore all can not meet the requirement of blast furnace process on seed output and quality, and the fine ore that a large amount of lean ore obtains after ore dressing and natural rich ore powder also all directly can not enter stove smelting.In order to solve this contradiction, smelting enterprise utilizes sintering machine these fine ores to be made block enriched ore, for blast furnace.But thing followed problem is, SINTERING PRODUCTION equipment enlarging, can produce a large amount of flue gas, and smoke components is complicated, containing grit, tar, water smoke, SO 2, NO ×, CO 2with the carcinogen bioxin etc. with bio-toxicity, immunotoxicity and Endocrine toxicity.At present, sintering process has mostly started electrostatic precipitation and noise reducing apparatus, the desulfurization equipment that only had small part to install.If flue gas directly applies mechanically ready-made power plant's dedusting and desulfur technology without pretreatment, equipment can be caused to block, treatment effect declines, and the renewal frequency of equipment increases.Again because of desulfurization fume high humidity with containing certain density fine particle thing, humidity can accelerate corrosive pipeline, and particle destroys equipment bearing and valve together with tar, and in addition, aggravation air pollution, forms haze, affect visibility and health.The separator of current existence, be not suitable for the sinter fume of complicated components, and efficiency haves much room for improvement, and usually carrying secretly of fine drop and particulate occurs.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of three phase separator for sintering gas purifying, it is the pretreatment unit of sinter fume, fine drop, particle and tar is made to separate from air-flow respectively, ensure that follow-up fume treatment auxiliary is normal, Effec-tive Function, really reach flue gas and totally discharge.
The present invention solves above-mentioned technical problem by following technical proposals: a kind of three phase separator for sintering gas purifying, and it is characterized in that, it comprises:
Described entry conductor, it is tangentially connected with cylindrical tube;
Described lotion entrance is 5-30 ° of angle with main flume;
Described row's hollow pipe, row's hollow pipe is positioned at the top of annulus guide plate;
Described annulus guide plate, annulus guide plate is positioned at cylindrical tube;
Described cylindrical tube, its conventional material is RPP, stainless steel and composite;
Described blade, blade is positioned at the bottom of cylindrical tube;
Described annulus marker board, annulus marker board is positioned at the below of blade, and intermediate portion is divided into real plate, is outwards the alternate annulus of actual situation successively;
Described liquid bath, it is connected with cylindrical tube, and the particle entered in liquid bath is separated with liquid, discharges respectively from discharging tube and sand discharge pipe;
Described sand discharge pipe, its shape is bell mouth shape;
Described mud scraper, it is circulation scrapper conveyor or chain type mud scraper, and is positioned at the below of liquid bath;
Described dashpot, its major function is separating tar, stores lotion simultaneously, and for recycling of lotion provides support, and dashpot is connected with discharging tube;
Described pump, it is connected with dashpot.
Preferably, the shape of described entry conductor is equidistant or the cylindrical shell of involute-type or spiral spiral case cylindrical shell.
Preferably, the shape of described row's hollow pipe is cylindrical drum or reducing pipe.
Preferably, the shape of described sand discharge pipe is bell mouth shape.
Preferably, described sand discharge pipe is provided with valve.
Positive progressive effect of the present invention is: one, have higher gas, liquid and solid separative efficiency; Two, structure simple, make simple and easy, to consume steel few, lightweight; Three, disposal ability is large, energy consumption is little.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention for the three phase separator of sintering gas purifying;
Fig. 2 A is a kind of structural representation of entry conductor;
Fig. 2 B is the another kind of structural representation of entry conductor
Fig. 3 A is a kind of structural representation of row's hollow pipe;
Fig. 3 B is the another kind of structural representation of row's hollow pipe;
Fig. 4 is the structural representation of annulus guide plate;
Fig. 5 is the structural representation of blade;
Fig. 6 is the structural representation of annulus marker board.
In figure: 1 entry conductor, 2 lotion entrances, 3 row's hollow pipes, 4 annulus guide plates, 5 cylindrical tubes, 6 blades, 7 annulus marker boards, 8 liquid baths, 9 discharging tubes, 10 valves, 11 sand discharge pipes, 12 mud scrapers, 13 dashpots, 14 pumps.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is elaborated.Following examples are used for embodying the separating effect of three phase separator of the present invention, but do not limit the present invention in any form.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, can also make certain adjustments and improvements.These all belong to protection scope of the present invention.
As shown in Figures 1 to 6, the present invention comprises entry conductor 1, lotion entrance 2, row hollow pipe 3, annulus guide plate 4, cylindrical tube 5, blade 6, annulus marker board 7, liquid bath 8, discharging tube 9, sand discharge pipe 11, mud scraper 12, dashpot 13, pump 14 for the three phase separator of sintering gas purifying;
Described entry conductor 1, it is tangentially connected with cylindrical tube 5; The shape of entry conductor can be equidistant or the cylindrical shell of involute-type or spiral spiral case cylindrical shell, as shown in Figure 2 A and 2B, and each several part variable dimension;
Described lotion entrance 2 is 5-30 ° of angle with main flume.Lotion is mainly surfactant solution.Addition is determined according to tar content in flue gas;
Described row's hollow pipe 3, row's hollow pipe 3 is positioned at the top of annulus guide plate 4; The shape of row's hollow pipe 3 can be cylindrical drum, as Fig. 3 A, can also be reducing pipe, as Fig. 3 B, and each variable dimension;
Described annulus guide plate 4, annulus guide plate 4 is positioned at cylindrical tube 5; The diameter of annulus guide plate 4, highly, ring distance, annulus number, opening size require to determine, as Fig. 4 according to three phase separation.Wherein one can be changed, binomial or multinomial;
Described cylindrical tube 5, its conventional material is RPP, stainless steel and composite, and each several part size requires to determine according to three phase separation.Cylinder inboard wall uses softwood matter, avoids particle and drop rebound and affect separative efficiency;
Described blade 6, blade 6 is positioned at the bottom of cylindrical tube 5, and paddle size is adjustable, and as Fig. 5, blade number requires relevant with placed angle to gas cleaning;
Described annulus marker board 7, annulus marker board 7 is positioned at the below of blade 6, and intermediate portion is divided into real plate 71, and be outwards the alternate annulus 72 of actual situation successively, as Fig. 6, space is the passage that liquid and particle enter liquid bath, and can stop the back-mixing of particle and liquid;
Described liquid bath 8, it is connected with cylindrical tube 5, and the particle entered in liquid bath 8 is separated with liquid, discharges respectively from discharging tube 9 and sand discharge pipe 11;
Described sand discharge pipe 11, its shape is bell mouth shape, and concrete size is determined according to quantity of sand and mud, notes avoiding arch formation;
Described mud scraper 12, it can be circulation scrapper conveyor or chain type mud scraper, and is positioned at the below of liquid bath 8, also can be other mud scrapers;
Described dashpot 13, its major function is separating tar, stores lotion simultaneously, and for recycling of lotion provides support, and dashpot 13 is connected with discharging tube 9;
Described pump 14, it is connected with dashpot 13.
Sand discharge pipe 11 is provided with valve 10, controls the flow of sand discharge pipe for switch pair sand tube.
Mixed flue gas containing particle, drop and tar enters at a high speed from entry conductor, and after entry conductor, rotational gas flow under being formed between cylindrical tube and annulus guide plate, produces a downward main whirlpool.Meanwhile, there is lamination in flue gas between cylindrical tube and annulus guide plate, increases the tangential motion effective length of air-flow, reduces the generation of air flow shortcircuit.Drop and particle, under the effect of inertia, are separated along air-flow tangential direction, are fallen into liquid bath by the outlet space that gravity takes to bottom cylindrical tube.When main bumpy flow arrives cone base, through guiding lodicule, drop is separated with air-flow further with particle, improves purification efficiency.Main vortical flow changes axially-movable direction after arriving outlet, and form secondary whirlpool from bottom to top, secondary vortical flow, through annulus guide plate, reduces radial velocity, and then reduce further air-flow carrying secretly molecule and drop.When gas is discharged from row's hollow pipe, radiation shield prevents back-mixing turbulent flow phenomenon, further increases purification efficiency again.Fall into particle and liquid Separation of Solid and Liquid after sedimentation of liquid bath.Liquid exports to dashpot through discharging tube, at this, and the same aqueous phase separation of tar.Tar returns batch bin as sintering solvent, and aqueous phase squeezes into lotion entrance through pump, continues washing three phase separator inwall, recycles.The particle of precipitation is derived through sand discharge pipe by mud scraper.Through above-mentioned steps, gas, liquid, solid are thoroughly separated, and obtain clean flue gas, for the normal operation of follow-up various equipment provides strong guarantee.
Advantage of the present invention is as follows: one, have higher gas, liquid and solid separative efficiency; Two, structure simple, make simple and easy, to consume steel few, lightweight; Three, disposal ability is large, energy consumption is little.
Those skilled in the art can carry out various remodeling and change to the present invention.Therefore, present invention covers the various remodeling in the scope falling into appending claims and equivalent thereof and change.

Claims (4)

1. for a three phase separator for sintering gas purifying, it is characterized in that, it comprises:
Entry conductor, it is tangentially connected with cylindrical tube;
Lotion entrance is 5-30 ° of angle with main flume;
Row's hollow pipe, row's hollow pipe is positioned at the top of annulus guide plate;
Annulus guide plate, annulus guide plate is positioned at cylindrical tube;
Cylindrical tube, its conventional material is RPP, stainless steel and composite;
Blade, blade is positioned at the bottom of cylindrical tube;
Annulus marker board, annulus marker board is positioned at the below of blade, and intermediate portion is divided into real plate, is outwards the alternate annulus of actual situation successively;
Liquid bath, it is connected with cylindrical tube, and the particle entered in liquid bath is separated with liquid, discharges respectively from discharging tube and sand discharge pipe;
Sand discharge pipe, its shape is bell mouth shape;
Mud scraper, it is circulation scrapper conveyor or chain type mud scraper, and is positioned at the below of liquid bath;
Dashpot, its major function is separating tar, stores lotion simultaneously, and for recycling of lotion provides support, and dashpot is connected with discharging tube;
Pump, it is connected with dashpot.
2. as claimed in claim 1 for the three phase separator of sintering gas purifying, it is characterized in that, the shape of described entry conductor is equidistant or the cylindrical shell of involute-type or spiral spiral case cylindrical shell.
3., as claimed in claim 1 for the three phase separator of sintering gas purifying, it is characterized in that, the shape of described row's hollow pipe is cylindrical drum or reducing pipe.
4., as claimed in claim 1 for the three phase separator of sintering gas purifying, it is characterized in that, described sand discharge pipe is provided with valve.
CN201310722929.0A 2013-12-24 2013-12-24 For the three phase separator of sintering gas purifying Expired - Fee Related CN103706190B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110017673B (en) * 2019-04-26 2024-04-26 郑州精华实业有限公司 Air flow drying and separating device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4717485A (en) * 1985-01-08 1988-01-05 Brunsell Zahra K Multi-phase separator with porous filter disks
SU1560270A1 (en) * 1987-11-02 1990-04-30 Республиканский инженерно-технический центр по восстановлению и упрочнению деталей машин и механизмов Centrifugal separator
WO2007144631A2 (en) * 2006-06-16 2007-12-21 Cameron International Corporation Cyclone separator and method of separation
CN101259348A (en) * 2008-04-28 2008-09-10 大庆石油学院 Gas-liquid-solid three-phase separator
CN101332387A (en) * 2008-07-23 2008-12-31 陈敏东 Flue type mist water separator
CN201603478U (en) * 2009-11-16 2010-10-13 大庆石油学院 Novel gas-liquid-solid three-phase integrated separator
CN102794033A (en) * 2012-08-24 2012-11-28 常州大学 Oil-gas-water three-phase hypergravity separator

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4717485A (en) * 1985-01-08 1988-01-05 Brunsell Zahra K Multi-phase separator with porous filter disks
SU1560270A1 (en) * 1987-11-02 1990-04-30 Республиканский инженерно-технический центр по восстановлению и упрочнению деталей машин и механизмов Centrifugal separator
WO2007144631A2 (en) * 2006-06-16 2007-12-21 Cameron International Corporation Cyclone separator and method of separation
CN101259348A (en) * 2008-04-28 2008-09-10 大庆石油学院 Gas-liquid-solid three-phase separator
CN101332387A (en) * 2008-07-23 2008-12-31 陈敏东 Flue type mist water separator
CN201603478U (en) * 2009-11-16 2010-10-13 大庆石油学院 Novel gas-liquid-solid three-phase integrated separator
CN102794033A (en) * 2012-08-24 2012-11-28 常州大学 Oil-gas-water three-phase hypergravity separator

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