CN103698208A - Combination fixture for testing six-degree of freedom rigidity of special component - Google Patents
Combination fixture for testing six-degree of freedom rigidity of special component Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种构件的刚度测试,属于机械加工工艺和测试领域,尤其涉及一种可重构的组合夹具。The invention relates to a stiffness test of a component, which belongs to the field of mechanical processing technology and testing, in particular to a reconfigurable combined fixture.
背景技术Background technique
目前,对于标准试件进行刚度测试,可以采用试验机提供的标准夹头装夹。但是对于工程上用到的异型构件,标准夹头无法满足测试要求。为此可借鉴在机械加工领域的工装夹具思想,众所周知,组合夹具作为一种通用化程度很高的工艺装备,具有可重构的特点。贾祥云在“组合夹具在机械产品加工中的应用研究”一文中,针对一种角向定位异型件的加工实例,介绍了组合夹具的使用方式。该组合夹具能有效的完成斜接头x、y、z三个方向的定位与调整。但是对于涉及异型构件具有两个接头,分别测试其x、y、z三个方向的线刚度和角刚度,需要考虑更多更为复杂的工况,而现有组合夹具不能解决此问题。At present, for the stiffness test of standard specimens, the standard chuck provided by the testing machine can be used for clamping. However, for special-shaped components used in engineering, standard chucks cannot meet the test requirements. For this reason, we can learn from the idea of fixtures in the field of mechanical processing. As we all know, combined fixtures, as a highly versatile process equipment, have the characteristics of reconfiguration. In the article "Research on the Application of Combined Fixtures in the Processing of Mechanical Products", Jia Xiangyun introduced the use of combined fixtures for a processing example of angularly positioned special-shaped parts. The combined fixture can effectively complete the positioning and adjustment of the miter joint in three directions of x, y and z. However, for special-shaped components with two joints, to test the linear stiffness and angular stiffness in the three directions of x, y, and z respectively, more and more complicated working conditions need to be considered, and the existing combined fixture cannot solve this problem.
发明内容Contents of the invention
本发明的目的在于克服已有技术的缺点,提供一种具有较好的通用性,能够较快的实现装夹方案的更换,最大限度的节省装夹时间和劳动强度,且具有较好的刚度的一种用于异型构件六自由度刚度测试的组合夹具。The purpose of the present invention is to overcome the shortcomings of the prior art, to provide a clamping device with better versatility, which can quickly realize the replacement of clamping schemes, save clamping time and labor intensity to the greatest extent, and has better rigidity. A combined fixture for six-degree-of-freedom stiffness testing of special-shaped components.
为了达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明的一种用于异型构件六自由度刚度测试的组合夹具,它包括A型上夹具、A型下夹具、B型上夹具以及B型下夹具,所述的A型上夹具为连接在试验机上夹头上的A型上夹具体,在所述的A型上夹具体上开有沿竖直方向设置的A型第一夹紧孔,所述的A型第一夹紧孔用于安装第一接头或第二接头,在所述的A型上夹具体上连接有固定第一接头或第二接头用的A型紧固件,所述的A型下夹具包括固定在试验台上的底板,在所述的底板上固定有左右相对设置的两个侧板,在两个侧板的顶部分别对称的开有一个水平设置或斜方向设置的安装槽,在所述的水平设置或斜方向设置的安装槽里对应的装入方垫块或斜垫块,A型下夹具夹头的两端分别装在方垫块或斜垫块的水平设置或倾斜设置的卡槽内并通过A型下夹具方形压板或A型下夹具异形压板固定在两个侧板上,所述的A型下夹具夹头包括A型下夹具夹头本体和固定在A型下夹具夹头本体上的压块,在所述的A型下夹具夹头本体和压块上分别开有第一半圆孔,所述的两个第一半圆孔构成用于装夹异型构件的固定接头的A型第二夹紧孔;所述的B型上夹具为连接在试验机上夹头上的B型上夹具体,在所述的B型上夹具体上开有沿水平方向设置的B型第一夹紧孔,所述的B型第一夹紧孔用于安装第一接头或第二接头,在所述的B型上夹具体上连接有固定第一接头或第二接头用的B型紧固件,所述的B型下夹具包括固定在试验台上的B型下夹具夹头本体,在所述的B型下夹具夹头本体上连接有B型下夹具夹头压块,在B型下夹具夹头本体和B型下夹具夹头压块上分别开有B型半圆孔,所述的两个B型半圆孔构成用于装夹异型构件的固定接头用的B型第二夹紧孔。A combined fixture for six-degree-of-freedom stiffness testing of special-shaped components according to the present invention comprises an A-type upper fixture, an A-type lower fixture, a B-type upper fixture and a B-type lower fixture, and the A-type upper fixture is connected to The A-type upper clamp body on the upper chuck of the testing machine has a A-type first clamping hole arranged in the vertical direction on the A-type upper clamp body, and the A-type first clamping hole is used for The first joint or the second joint is installed, and the A-type fasteners for fixing the first joint or the second joint are connected to the A-type upper clamp body, and the A-type lower clamp includes fixing on the test bench The bottom plate is fixed with two side plates opposite to each other on the left and right, and a horizontal or oblique installation groove is symmetrically opened on the top of the two side plates. The installation groove set in the oblique direction is correspondingly loaded into the square pad or the oblique pad. The square platen of the A-type lower fixture or the special-shaped platen of the A-type lower fixture are fixed on the two side plates. Pressing block, first semicircular holes are respectively opened on the chuck body of the A-type lower fixture and the pressing block, and the two first semicircular holes constitute the second A-shaped fixed joint for clamping special-shaped components. Clamping hole; the B-type upper clamp is a B-type upper clamp body connected to the upper chuck of the testing machine, and the B-type upper clamp body is provided with a B-type first clamping hole arranged in the horizontal direction , the B-type first clamping hole is used to install the first joint or the second joint, and the B-type upper clamp body is connected with a B-type fastener for fixing the first joint or the second joint, The B-type lower clamp includes a B-type lower clamp chuck body fixed on the test bench, and a B-type lower clamp chuck pressure block is connected to the B-type lower clamp chuck body. There are B-type semicircular holes on the chuck body and the B-type lower clamp chuck pressure block respectively, and the two B-type semicircular holes constitute the B-type second clamping hole for clamping the fixed joint of the special-shaped component.
本发明的优点在于:The advantages of the present invention are:
采用本组合夹具能够完成待测异型构件的所有待测项目,具有较好的通用性,能够较快的实现装夹方案的更换,最大限度的节省装夹时间和劳动强度,且具有较好的刚度。The combined fixture can complete all the items to be tested for the special-shaped components to be tested, has good versatility, can quickly realize the replacement of the clamping scheme, saves clamping time and labor intensity to the greatest extent, and has good stiffness.
附图说明Description of drawings
图1为异型构件轴测图,它有两个待测接头和一个固定接头;Figure 1 is an axonometric view of a special-shaped component, which has two joints to be tested and one fixed joint;
图2为用于第一接头的x向刚度测试的本发明的一种用于异型构件六自由度刚度测试的组合夹具的结构示意图;Fig. 2 is a structural schematic diagram of a combined fixture for six degrees of freedom stiffness testing of special-shaped components used for the x-direction stiffness test of the first joint;
图3为用于第一接头的y向刚度测试的本发明的组合夹具的结构示意图;Fig. 3 is the structural representation of the combined fixture of the present invention used for the y-direction stiffness test of the first joint;
图4为用于第一接头的z向刚度测试的本发明的组合夹具的结构示意图;Fig. 4 is a schematic structural view of the combined fixture of the present invention used for the z-direction stiffness test of the first joint;
图5为用于第二接头的x向刚度测试的本发明的组合夹具的结构示意图;Fig. 5 is a schematic structural view of the combined fixture of the present invention used for the x-direction stiffness test of the second joint;
图6为用于第二接头的y向刚度测试的本发明的组合夹具的结构示意图;Fig. 6 is a structural schematic diagram of the combined fixture of the present invention used for the y-direction stiffness test of the second joint;
图7为用于第二接头的z向刚度测试的本发明的组合夹具的结构示意图;Fig. 7 is a schematic structural view of the combined fixture of the present invention used for the z-direction stiffness test of the second joint;
图8为本发明的一种用于异型构件六自由度刚度测试的组合夹具中的A型下夹具夹头水平安装装配图;Fig. 8 is a horizontal installation and assembly diagram of the A-type lower clamp chuck in a combination fixture used for the six-degree-of-freedom stiffness test of special-shaped components according to the present invention;
图9为本发明的一种用于异型构件六自由度刚度测试的组合夹具中的A型下夹具夹头竖直安装装配图;Fig. 9 is a vertical installation and assembly diagram of the A-type lower fixture chuck in a combination fixture used for six degrees of freedom stiffness testing of special-shaped components according to the present invention;
图10为本发明的一种用于异型构件六自由度刚度测试的组合夹具中的A型下夹具夹头倾斜安装装配图;Fig. 10 is an assembly diagram of an oblique installation of the A-type lower clamp chuck in a combination fixture used for six degrees of freedom stiffness testing of special-shaped components according to the present invention;
图11为本发明的一种用于异型构件六自由度刚度测试的组合夹具中的B型下夹具装配图。Fig. 11 is an assembly diagram of a B-type lower fixture in a combination fixture used for six degrees of freedom stiffness testing of special-shaped components according to the present invention.
标注:1-试验机上夹头;2-A型上夹具;3-异型构件;4-压板及紧固件组合;5-A型下夹具;6-试验机立柱;7-试验台;8-B型上夹具;9-B型下夹具;10-A型下夹具方形压板;11-A型下夹具夹头压块;12-A型下夹具夹头本体;13-侧板;14-方垫块;15-底板;16-A型下夹具异形压板;17-斜垫块;18-B型下夹具夹头本体;19-B型下夹具夹头压块;Notes: 1-Testing machine upper chuck; 2-A-type upper fixture; 3-Special-shaped components; 4-Plate and fastener combination; 5-A-type lower fixture; 6-Testing machine column; 7-Test bench; 8- B-type upper fixture; 9-B-type lower fixture; 10-A-type lower fixture square pressure plate; 11-A-type lower fixture clamp block; 12-A-type lower fixture chuck body; 13-side plate; 14-square Pad block; 15-bottom plate; 16-A type lower fixture special-shaped pressure plate; 17-inclined pad; 18-B type lower fixture chuck body; 19-B type lower fixture chuck pressure block;
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细描述。The present invention will be described in detail below in conjunction with specific embodiments.
本夹具适用的异型构件的结构如图1所示,第一接头与固定接头的轴线垂直,第二接头轴线与固定接头轴线夹角可变,对于某一确定夹角θ(0<θ<90°),可以使斜垫块的某一接触面倾斜角设计成θ或90°-θ,使之相匹配。于是总可以使第二接头具有水平和竖直的两个姿态。The structure of the special-shaped member suitable for this fixture is shown in Figure 1. The axis of the first joint is perpendicular to the axis of the fixed joint, and the angle between the axis of the second joint and the axis of the fixed joint is variable. For a certain angle θ (0<θ<90 °), the inclination angle of a certain contact surface of the inclined pad can be designed to be θ or 90°-θ to match. It is then always possible to bring the second joint into both horizontal and vertical positions.
如附图所示的本发明的一种用于异型构件六自由度刚度测试的组合夹具,它包括A型上夹具2、A型下夹具5、B型上夹具8以及B型下夹具9,所述的A型上夹具为连接在试验机上夹头1上的A型上夹具体,在所述的A型上夹具体上开有沿竖直方向设置的A型第一夹紧孔,所述的A型第一夹紧孔用于安装第一接头J1或第二接头J2,在所述的A型上夹具体上连接有固定第一接头或第二接头用的A型紧固件,所述的A型下夹具5包括固定在试验台7上的底板15,在所述的底板上固定有左右相对设置的两个侧板13,在两个侧板13的顶部分别对称的开有一个水平设置或斜方向设置的安装槽,在所述的水平设置或斜方向设置的安装槽里对应的装入方垫块14或斜垫块17,A型下夹具夹头的两端分别装在方垫块14或斜垫块17的水平设置或倾斜设置的卡槽内并通过A型下夹具方形压板10或A型下夹具异形压板16固定在两个侧板上,所述的A型下夹具夹头包括A型下夹具夹头本体12和固定在A型下夹具夹头本体12上的压块11,在所述的A型下夹具夹头本体12和压块11上分别开有第一半圆孔,所述的两个第一半圆孔构成用于装夹异型构件3的固定接头G的A型第二夹紧孔;所述的B型上夹具8为连接在试验机上夹头1上的B型上夹具体,在所述的B型上夹具体上开有沿水平方向设置的B型第一夹紧孔,所述的B型第一夹紧孔用于安装第一接头或第二接头,在所述的B型上夹具体上连接有固定第一接头或第二接头用的B型紧固件,所述的B型下夹具9包括固定在试验台7上的B型下夹具夹头本体18,在所述的B型下夹具夹头本体18上连接有B型下夹具夹头压块,在B型下夹具夹头本体18和B型下夹具夹头压块19上分别开有B型半圆孔,所述的两个B型半圆孔构成用于装夹异型构件3的固定接头用的B型第二夹紧孔。As shown in the accompanying drawings, a combination fixture of the present invention for six-degree-of-freedom stiffness testing of special-shaped components includes an A-type
如图2所示,通过压板及紧固件组合4把A型下夹具5固定在试验机底座7上,图中6为试验机立柱,A型下夹具5的A型第二夹紧孔处于水平位置,夹持异型构件3的固定接头,使第一接头处于竖直位置,A型上夹具2夹持待测异型构件3的第一接头,实现测试第一接头的x向刚度时的装夹。试验机上夹头1夹持A型上夹具2,当试验机通过上夹头1对第一接头施加竖直方向的力载荷时,通过对第一接头的线位移及相对应的力进行记录,然后进行数据处理,可以得到x向的线刚度;当施加竖直方向扭矩时,通过对第一接头的角位移及相对应的扭矩进行记录,然后进行数据处理,可以得到x向的角刚度。As shown in Figure 2, the A-type
图3所示为测试第一接头的y向刚度时的装夹方案,采用B型下夹具9夹紧异型构件3的固定接头,使构件的三个接头的轴线都处于水平位置,采用B型上夹具8夹紧第一接头,通过压板及紧固件组合4将B型下夹具固定在试验机底座7上。试验机上夹头1夹持B型上夹具8,当试验机通过上夹头1对第一接头施加竖直方向的力载荷时,通过对第一接头的线位移及相对应的力进行记录,然后进行数据处理,可以得到y向的线刚度;当施加竖直方向扭矩时,通过对第一接头的角位移及相对应的扭矩进行记录,并后处理,可以得到y向的角刚度。Figure 3 shows the clamping scheme when testing the y-direction stiffness of the first joint. The fixed joint of the special-
图4所示为测试第一接头的z向刚度时的装夹方案,此时A型下夹具5的A型第二夹紧孔处于竖直位置,异型构件3的固定接头从上至下伸入到A型第二夹紧孔里,采用B型上夹具8夹紧第一接头,通过压板及紧固件组合4将A型下夹具固定在试验机底座7上。试验机上夹头1夹持B型上夹具8,当试验机通过上夹头1对第一接头施加竖直方向的力载荷时,通过对第一接头的线位移及相对应的力进行记录,然后进行数据处理,可以得到z向的线刚度;当施加竖直方向扭矩时,通过对第一接头的角位移及相对应的扭矩进行记录,然后进行数据处理,可以得到z向的角刚度。Figure 4 shows the clamping scheme when testing the z-direction stiffness of the first joint. At this time, the A-type second clamping hole of the A-type
图5所示为测试第二接头的x向刚度时的装夹方案,在A型下夹具5中使用斜垫块17及A型下夹具异形压板16组合,可以使夹头倾斜安装,将固定接头自下而上伸进A型第二夹紧孔里,此时第二接头处于竖直位置,用A型上夹具2夹持。试验机上夹头1夹持A型上夹具2,当试验机通过上夹头1对第二接头施加竖直方向的力载荷时,通过对第一接头的线位移及相对应的力进行记录,然后进行数据处理,可以得到x向的线刚度;当施加竖直方向扭矩时,通过对第二接头的角位移及相对应的扭矩进行记录,然后进行数据处理,可以得到x向的角刚度。Figure 5 shows the clamping scheme when testing the x-direction stiffness of the second joint. In the A-type
图6所示为测试第二接头的y向刚度时的装夹方案,该方案与图3所示类似。采用B型下夹具9夹紧异型构件3的固定接头,使构件的三个接头的轴线都处于水平位置,采用B型上夹具8夹紧第二接头,通过压板及紧固件组合4将B型下夹具固定在试验机底座7上。试验机上夹头1夹持B型上夹具8,当试验机通过上夹头1对第二接头施加竖直方向的力载荷时,通过对第一接头的线位移及相对应的力进行记录,然后进行数据处理,可以得到y向的线刚度;当施加竖直方向扭矩时,通过对第二接头的角位移及相对应的扭矩进行记录,然后进行数据处理,可以得到y向的角刚度。Fig. 6 shows the clamping scheme when testing the y-direction stiffness of the second joint, which is similar to that shown in Fig. 3 . Use the B-type
图7所示为测试第二接头的z向刚度时的装夹方案,将图5中A型下夹具夹头逆时针翻转90°,并使用斜垫块17及A型下夹具异形压板16组合,将固定接头自上而下伸进夹头圆孔里,此时第二接头处于水平位置,用B型上夹具8夹持。试验机上夹头1夹持B型上夹具8,当试验机通过上夹头1对第二接头施加竖直方向的力载荷时,通过对第一接头的线位移及相对应的力进行记录,然后进行数据处理,可以得到z向的线刚度;当施加竖直方向扭矩时,通过对第二接头的角位移及相对应的扭矩进行记录,然后进行数据处理,可以得到z向的角刚度。Fig. 7 shows the clamping scheme when testing the z-direction stiffness of the second joint. In Fig. 5, the chuck of the A-type lower fixture is turned 90° counterclockwise, and the combination of the
图8为A型下夹具5的装配图,左右两侧板13对称的固定在底板15上,分别在两侧板13的安装槽里装入方垫块14,先把A型下夹具夹头本体12和压块11用螺栓紧固,组成A型下夹具夹头,把该夹头装入方垫块12的卡槽,并用A型下夹具方形压板10配合螺栓压实,此时A型下夹具5装配完毕。该A型下夹具5中的夹头孔为水平放置,图9所示A型下夹具5的夹头孔为竖直放置,图10所示A型下夹具5中的夹头孔为倾斜放置,此时要使用斜垫块17和A型下夹具异形压板16。图11所示为B型下夹具9的装配图,用螺栓把B型下夹具本体18固定在底板15上,并用B型下夹具压块19配合紧固件形成夹紧孔。Fig. 8 is an assembly diagram of the A-type
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CN105004609A (en) * | 2015-08-25 | 2015-10-28 | 吉林大学 | Composite material car body embedded part strength test fixture |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN105004609A (en) * | 2015-08-25 | 2015-10-28 | 吉林大学 | Composite material car body embedded part strength test fixture |
CN105004609B (en) * | 2015-08-25 | 2017-11-14 | 吉林大学 | A kind of composite-material body built-in fitting strength test fixture |
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