CN103689678A - Preparation method of octopus balls - Google Patents
Preparation method of octopus balls Download PDFInfo
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- CN103689678A CN103689678A CN201310754929.9A CN201310754929A CN103689678A CN 103689678 A CN103689678 A CN 103689678A CN 201310754929 A CN201310754929 A CN 201310754929A CN 103689678 A CN103689678 A CN 103689678A
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/50—Molluscs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Life Sciences & Earth Sciences (AREA)
- Marine Sciences & Fisheries (AREA)
- Zoology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a preparation method of octopus balls. The preparation method comprises the following steps: (1), chopping stock: firstly adding composite phosphate into semi-thawed frozen minced fillet for chopping, then adding starch, non-muscle proteins, white granulated sugar, monosodium glutamate and spices for chopping, adding icy water in the chopping process for regulating moisture of the composite stock to 60%-75%; (2), material mixing: adding fresh octopus foot particles into the uniformly chopped composite stock for carrying out material mixing to obtain composite stock containing the octopus foot particles; and (3), forming, curing and cooling: preparing the composite stock containing the octopus foot particles into particle pellet-shaped octopus balls, curing and shaping the octopus balls by cooking in water and heating for 20 minutes-40 minutes at 90 DEG C-100 DEG C, soaking in icy water for 8 minutes-12 minutes to realize quick cooling, and drying the surface of the quickly-cooled octopus balls with cold air, and carrying out quick freezing and packaging.
Description
Technical field
The invention belongs to Frozen Prepared Food manufacture field, relate to a kind of preparation method of octopus ball, be specially the octopus ball, particularly its processing and fabricating method that utilize octopus foot and the rotten produced with combination of fish to there is strong fragrance.
Background technology
Octopus (Octopus), claims again octopus, stone inhale or hope tide, belongs to Mollusca, Cephalopoda, Octopodida, Octopodidae.Octopus health is short oval, cryptomere, and a metastomium has eight contractile peduncles, and interbrachial membrane is connected, has two row without ambulacra on wrist.Octopus all has distribution in a China coastal fishing ground, and the fish phase is 3~May of spring and 9~November of autumn, comprises long octopus (Octopus variabilis), short octopus (Octopus ocellatus) and true octopus (Octopus vulgaris) etc.Octopus meat is plump, mouthfeel is solid and contain the nutrients such as abundant taurine, mineral matter, is deeply subject to Southeast Asia consumers welcomed, belongs to medium-to-high grade raw materials of marine products.At present, octopus is mainly fresh sale, freeze product the roughing such as sells and pickles, and the rice product that flour, starch and a small amount of octopus meat grain make as raw material of take is also comparatively general.But fresh octopus exists that the fresh-keeping difficulty of keep-alive is large, storage property is poor, the raw materials of marine products characteristic such as perishable under room temperature, and its market price and process technology defect have also affected exploitation, the production and selling of octopus product to a certain extent.
Compound surimi product belongs to Frozen Prepared Food, is in processing of aquatic products industry, to develop one of sub-industry faster.Compound surimi product can keep the distinctive nutritional labeling of raw material and flavor characteristic preferably, and can expand and sell for multiple products such as chafing dish material, ODEN, instant balls.By the octopus foot of relative low price, for compound surimi product processing, be a kind of high-valued processing and utilization mode of octopus muscle.But the technology of the compound surimi product processing technology of octopus local flavor and sufficient with octopus in fish rotten produced with combination Luzhou-flavor octopus ball is not reported.
The preparation flow of existing compound surimi product for mix cut mix, moulding heating, frozen-pack.Make, produce comparatively tradition of the compound surimi product that obtains, its local flavor is comparatively light or slightly with aquatic products fishy smell.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of preparation method of octopus ball, octopus meat is applied to the making of compound surimi product, and the octopus ball that processing is obtained has strong fragrance and is uniformly distributed resilient octopus meat grain.
In order to solve the problems of the technologies described above, the invention provides a kind of preparation method of octopus ball, comprise the following steps:
Following part is weight portion;
1), slurry is cut and is mixed:
First in the frozen minced fillets after 100 part half thaws, add 0.2~0.5 part of composite phosphate to cut and mix 2~5min, then add 2~3 portions of edible salts to cut and mix 4~6min, thereby obtain thickness, without the rotten slurry of fish of granular sensation;
In the rotten slurry of described fish, add 5~20 parts of starch, 5~10 parts of non-muscle proteinoid, 2~3 portions of white granulated sugars, 1~2 portion of monosodium glutamate and 1~5 part of spice, obtain composite mortar; Described composite mortar is carried out to cutting of 5~15min and mix, thereby in cutting the process of mixing, add frozen water to regulate moisture to 60~75% of composite mortar, must cut and mix uniform composite mortar;
2), mixing of materials:
To cutting of step 1) gained, mix in uniform composite mortar and add 10~20 parts of fresh octopus foot particles, carry out the mixing of materials of 2~5min, must be containing the composite mortar of octopus foot particle;
The particle diameter of described fresh octopus foot particle is 5~15mm;
3), moulding, slaking, cooling:
By the octopus ball of the composite mortar granulation ball shape containing octopus foot particle; 90~100 ℃ of hot water bath 20~40min make octopus ball slaking sizing; Thereby then in frozen water, flooding 8~12min realizes cooling fast;
Quick cooled octopus ball dries up the laggard scanning frequency of surface moisture with cold wind and freezes and pack.
Improvement as the preparation method of octopus ball of the present invention:
Described composite phosphate is that sodium phosphate trimer and sodium pyrophosphate mix the mixture of gained according to the weight ratio of 0.5~3:1.
Further improvement as the preparation method of octopus ball of the present invention:
Described starch is at least a kind in ative starch or modified starch;
Described ative starch is farina, tapioca or cornstarch;
Described modified starch is Ultra Tex 2.
Further improvement as the preparation method of octopus ball of the present invention:
Described non-muscle proteinoid is at least a kind in soybean protein isolate, lactalbumin, Gluten and albumen.
Further improvement as the preparation method of octopus ball of the present invention:
Described fresh octopus foot particle is that the artificial or mechanical segmentation of fresh octopus foot channel, chopping obtain, and particle diameter is 5~15mm.
In the present invention, frozen minced fillets can be selected the frozen minced fillets of A~AAA level; Spice is the conventional material of surimi product, comprises that garlic solvent, garlic end, onion are last, ginger powder, ginger juice, white pepper powder etc.
In the present invention, be first fresh octopus foot is carried out to artificial or mechanical segmentation, chopping, thus the particle diameter of controlling octopus foot particle in 5~15mm, the excessive or too small octopus foot particle of particle diameter is all unfavorable for the making of octopus ball.The excessive octopus foot particle of particle diameter can affect the rotten protein gel of fish of composite mortar maturation stage, and then the octopus ball gel strength that causes making to obtain is lower slightly.The too small octopus foot particle of particle diameter is conducive to promote the whole gel strength of octopus ball, but make the octopus ball obtaining, obviously lacks granular sensation and the tough and tensile mouthfeel that octopus foot particle brings.
In the present invention, the slurry that first carries out the frozen minced fillets described in step 1) is cut and is mixed, and then adds fresh octopus foot particle carry out step 2 again) described mixing of materials is one of critical process of the present invention.The frozen minced fillets that will partly thaw of step 1) adds composite phosphate and edible salt to cut to mix, make the salt soluble protein in fish gruel, under salt ion effect, stripping occur, and becomes the fish slurry that is rich in stickiness; And then add starch, non-muscle proteinoid, white granulated sugar, monosodium glutamate and spice to cut to mix, in cutting the process of mixing, add appropriate frozen water can guarantee composite mortar temperature lower than 10 ℃ and to have regulated composite mortar moisture be 60~75.To cut and mix uniform composite mortar and be placed in batch mixer or beater, add through shredding pretreated fresh octopus foot particle, thereby batch mixing can discharging carry out follow-up step 3) after mixing.
In the present invention, by the composite mortar (being the rotten slurry of compound fish) that is evenly distributed with octopus foot particle with the even complete ball of various ball forming machines or the Individual Size that is made by handwork.Adopt " one-step method " hot water bath (90~100 ℃, be preferably 95 ℃, 20~40min) to make octopus ball slaking sizing.Octopus ball after slaking moulding is flooded to 10min with cooling fast in frozen water, and cold wind (10~15 ℃) dries up the laggard scanning frequency of product surface moisture and freezes (30~-20 ℃), metal detection, packing, warehouse-in.
The octopus ball of making by the present invention, its organoleptic quality, sanitary standard and shelf-life are all far onlapped the related request that closes surimi product.
According to GB/T10132-2005 surimi product sanitary standard, get 20.0g octopus ball sample under available light, by methods such as range estimation, trial test, feels, check the sense organs such as its color and luster, flavour and smell, elasticity.Sensory evaluation method is introduced as follows: by 10 trainees that are familiar with aquatic flavor, form sensory evaluation group, octopus ball sample is placed in to 40 ℃ of water-bath 30min, by sensory evaluation standard, the sense organ color and luster of octopus ball sample, whole tight ness rating, elastic qualities, degree of giving off a strong fragrance are carried out to sensory evaluation, the clear water of usining when different octopus ball samples are evaluated is gargled as interval.Concrete sensory evaluation standard is in Table 1.
Table 1 octopus ball sensory evaluation standard
Color and luster aspect, the minced fish gel part whiteness of octopus ball of the present invention is higher, is mixed with the octopus foot particle of more white and brown, is different from the compound fish ball of ordinary white fish ball or single color and luster, makes product of the present invention have higher outward appearance identification.First cut the special process of mixing compound fish slurry, the fresh octopus foot of rear mixing particle, finally adding thermal maturation, make the degree of adhesion of octopus foot particle and minced fish gel better, do not occur octopus foot particle separated, obscission from minced fish gel.Therefore aspect matter structure, the minced fish gel of octopus ball partly has suitable elasticity, and octopus foot particulate fraction mouthfeel is tough and tensile, chew strength, and octopus ball integral body has the peculiar mouthfeel of surimi product and octopus muscle concurrently.Aspect local flavor, octopus ball flavour is delicious, salinity is moderate, and the strong fragrance with super common surimi product far away, does not have the faint fishy smell of fish gruel, its fragrance is mainly derived from the volatile flavor component that octopus foot particle and spice produce in heating maturing process.
Aspect food safety and hygiene standard, according to GB/T4789.20 method, octopus ball is carried out to Micro biological Tests.In GB/T10132-2005 surimi product sanitary standard, non-instant series products total plate count index is≤5 * 104(CFU/g), coliform index is≤450(MPN/100g); By the present invention, make the octopus ball product of acquisition, actual measurement total plate count is only 2.3 * 103(CFU/g), survey coliform quantity < 30(MPN/100g), and pathogenic bacteria (salmonella, staphylococcus aureus, vibrio parahemolyticus, Shigella) do not detect.After testing, the percentage of water loss of octopus ball is only 0.01%, well below the percentage of water loss in frozen fish meat industry standard SC/T3701-2003 limit the quantity of (6%); In octopus ball, compound phosphoric acid salt content is only 1.3(g/kg), the phosphate in GB/T2760-2011 limit the quantity of (5.0g/kg).Aspect the shelf-life, under conventional-18 ℃ of freezing states, to preserve, transport, sell, the octopus ball shelf-life of making by the present invention, the octopus ball after long-term cold storage still had strong fragrance when the cooking is edible more than 12 months.Reasonably formula Design and process innovation are the important sources of the present invention's contained positive effect aspect food safety and hygiene standard.
The unique volatile flavor component being had with HS-SPME-gas chromatography-mass spectrography technical Analysis octopus ball provided by the invention, its TIC as shown in Figure 1.
In sum, the present invention is by the octopus foot of relative low price for compound surimi product processing, and the octopus ball of made is distributed with the octopus foot particle that mouthfeel is tough and tensile, and the octopus ball of final gained does not have fishlike smell, and has strong fragrance; Therefore can obtain liking of consumer.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
Fig. 1 is TIC.
Remarks explanation: only main volatile flavor components is marked in figure, all the other volatile flavors form also to the certain contribution of the whole local flavor existence of octopus ball.
The specific embodiment
In order to make object of the present invention, technical scheme, good effect clearer, by following embodiment, the present invention is further elaborated.Below for the description of specific embodiments only for explaining the present invention, do not limit the present invention.
The preparation method of embodiment 1, a kind of octopus ball, carry out successively following steps:
Following part is weight portion;
1), slurry is cut and is mixed:
First in the frozen minced fillets after 1kg partly thaws (A level trash fish is rotten), add 5g composite phosphate (by sodium phosphate trimer: sodium pyrophosphate=3: 1 mass ratio is obtained by mixing) cut and mix 3min, then add 20g edible salt to cut and mix 5min, thereby obtain thickness, without the rotten slurry of fish of granular sensation;
In the rotten slurry of described fish, add 50g potato ative starch, 50g Ultra Tex 2,50g soybean protein isolate, 20g white granulated sugar, 10g monosodium glutamate and 35g spice, obtain composite mortar; Described composite mortar is carried out to 10min and cut and mix at a high speed, thereby in cutting the process of mixing, add frozen water to regulate composite mortar moisture to 75%, must cut and mix uniform composite mortar;
2), mixing of materials:
Fresh octopus foot is carried out to mechanical segmentation, chopping, and the particle diameter of controlling octopus foot particle is 7~13mm; Obtain fresh octopus foot particle.
To cutting of step 1) gained, mix in uniform composite mortar and add the fresh octopus foot of 200g particle, carry out 5min mixing of materials, must be containing the composite mortar of octopus foot particle;
3), moulding, slaking, cooling:
By the octopus ball of the composite mortar granulation ball shape containing octopus foot particle; 95 ℃ of hot water bath 30min make octopus ball slaking sizing; Thereby then in frozen water, flooding 10min realizes cooling fast;
Quick cooled octopus ball freezes (that is ,-30~-20 ℃), metal detection, packing, warehouse-in with drying up the laggard scanning frequency of surface moisture with cold wind (10~15 ℃).
The octopus ball of as stated above the present embodiment 1 being made detects.After testing, the evaluation result of the sense organ color and luster of octopus ball, whole tight ness rating, elastic qualities, degree of giving off a strong fragrance is " excellent ".And this octopus ball has tough and tensile chew characteristics, mouthfeel is good.
The octopus ball that the present embodiment 1 is made carries out the detection of volatile flavor substance, and testing result as shown in Figure 1.
In Fig. 1, different chromatographic peaks represent different volatile flavor substances.Through NIST system retrieval, determine each main volatile flavor components kind, in the octopus ball of making by the present invention, mainly contain ethyl maltol, diallyl disulphide, Diallytrisin, allyl methyl disulfide, allyl sulfide, diallyl disulphide, dipropyl disulfide, allyl sulfides, 1,3-dithiane etc., wherein multiple sulfur-containing compound is the chief component composition of the strong fragrance of octopus ball, and ethyl maltol is given the muscle fragrance not having in fresh octopus foot particle and raw raw fish meat paste state.Meanwhile, the fishlike smell volatile ingredient in surimi product (fertilizer by using various aldehyde compound) content is also extremely low, fails octopus ball main body local flavor to play a leading role.This be mainly by new additives of the present invention and technique successfully sheltered frozen minced fillets itself with faint bad breath, can make octopus ball prepared by the present invention not like the consumer group of fishlike smell to be accepted by more, for octopus higher value application and the progress of compound surimi product process technology, have important practical significance.
Comparative example 1, with respect to embodiment 1, do following change:
Fresh octopus foot is carried out to mechanical segmentation, chopping, and the particle diameter of controlling octopus foot particle is 2~4mm; Obtain fresh octopus foot particle.
All the other contents are equal to embodiment 1.
After testing, the evaluation result of the sense organ color and luster of octopus ball, whole tight ness rating, elastic qualities, degree of giving off a strong fragrance is " excellent ".But this octopus ball does not have tough and tensile chew characteristics, so mouthfeel is not good.This is mainly that the pretreated difference of octopus foot causes octopus foot particle too in small, broken bits caused.
Comparative example 2, with respect to embodiment 1, do following change:
Fresh octopus foot is carried out to mechanical segmentation, chopping, and the particle diameter of controlling octopus foot particle is 16~25mm; Obtain fresh octopus foot particle.
All the other contents are equal to embodiment 1.
After testing, the sense organ lustre index of this octopus ball and degree of giving off a strong fragrance index are still " excellent ", but whole tight ness rating index and elastic qualities index are only " good ".In addition, because the excessive octopus ball monnolithic case degree of irregularity that causes of octopus foot particle increases, thereby affect attractive in appearance.
Embodiment 2, with respect to embodiment 1, do following change:
By 200g, make the weight of fresh octopus foot particle into 100g; All the other contents are equal to embodiment 1.
After testing, the whole sense organ color and luster aspect of this octopus ball, the overall whiteness of the present embodiment octopus ball sample is apparently higher than embodiment 1 sample, but the white of being mixed with, brown octopus foot particle are slightly less than embodiment 1 sample, are assessed as " good ".The reduction of octopus foot particle addition simultaneously increases the gel strength of the whole matter structure of octopus ball to some extent, and whole tight ness rating index and elastic qualities index evaluation are " excellent ".But the degree of giving off a strong fragrance of the present embodiment sample is significantly lower than embodiment 1 sample, and degree of giving off a strong fragrance index evaluation is " good ", make the present invention require the product performance reaching to be reduced.
Embodiment 3, with respect to embodiment 1, do following change:
By the gruel of A level trash fish, make frozen minced fillets the gruel of into AAA level trash fish, all the other contents are equal to embodiment 1.
After testing, the sense organ color and luster of this octopus ball, degree of giving off a strong fragrance, sanitary standard etc. are all approximate with embodiment 1, and its sense organ lustre index is that " excellent ", whole tight ness rating index are that " excellent ", elastic qualities index are that " excellent ", degree of giving off a strong fragrance index are " excellent ".High-grade frozen minced fillets significantly promotes the gel strength of the whole matter structure of octopus ball.Concrete mensuration known, the gel strength value of octopus ball is promoted to 390~450g * cm of embodiment 3 by 200~280g * cm of embodiment 1, and in embodiment 3 samples, between octopus foot particle and minced fish gel, combination is more tight, be high compaction state, this is also one of visualize of increasing of sample gel strength.This is mainly by due to frozen minced fillets grade difference used, but is using A level frozen minced fillets can make product quality reach outstanding; And high-grade frozen minced fillets cost of material is also higher, improving product cost significantly during use.
Comparative example 3, with respect to embodiment 1, do following change:
Cancellation step 2);
Together with after frozen minced fillets (A level trash fish is rotten) after the fresh octopus foot of 200g is partly thawed with 1kg merges, carrying out cutting as shown in step 1) mixes;
All the other contents are equal to embodiment 1.
After testing, the evaluation result of the sense organ color and luster of octopus ball, whole tight ness rating, elastic qualities is " excellent "; But the evaluation result of degree of giving off a strong fragrance is only " good ", and there is no tough and tensile chew characteristics, so mouthfeel is not good.
Finally, it is also to be noted that, what more than enumerate is only several specific embodiments of the present invention.Obviously, the invention is not restricted to above embodiment, can also have many distortion.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention, all should think protection scope of the present invention.
Claims (5)
1. the preparation method of octopus ball, is characterized in that comprising the following steps:
Following part is weight portion;
1), slurry is cut and is mixed:
First in the frozen minced fillets after 100 part half thaws, add 0.2~0.5 part of composite phosphate to cut and mix 2~5min, then add 2~3 portions of edible salts to cut and mix 4~6min, thereby obtain thickness, without the rotten slurry of fish of granular sensation;
In the rotten slurry of described fish, add 5~20 parts of starch, 5~10 parts of non-muscle proteinoid, 2~3 portions of white granulated sugars, 1~2 portion of monosodium glutamate and 1~5 part of spice, obtain composite mortar; Described composite mortar is carried out to cutting of 5~15min and mix, thereby in cutting the process of mixing, add frozen water to regulate moisture to 60~75% of composite mortar, must cut and mix uniform composite mortar;
2), mixing of materials:
To cutting of step 1) gained, mix in uniform composite mortar and add 10~20 parts of fresh octopus foot particles, carry out the mixing of materials of 2~5min, must be containing the composite mortar of octopus foot particle;
The particle diameter of described fresh octopus foot particle is 5~15mm;
3), moulding, slaking, cooling:
By the octopus ball of the composite mortar granulation ball shape containing octopus foot particle; 90~100 ℃ of hot water bath 20~40min make octopus ball slaking sizing; Thereby then in frozen water, flooding 8~12min realizes cooling fast;
Quick cooled octopus ball dries up the laggard scanning frequency of surface moisture with cold wind and freezes and pack.
2. the preparation method of octopus ball according to claim 1, is characterized in that:
Described composite phosphate is that sodium phosphate trimer and sodium pyrophosphate mix the mixture of gained according to the weight ratio of 0.5~3:1.
3. the preparation method of octopus ball according to claim 2, is characterized in that:
Described starch is at least a kind in ative starch or modified starch;
Described ative starch is farina, tapioca or cornstarch;
Described modified starch is Ultra Tex 2.
4. according to the preparation method of the octopus ball described in claim 2 or 3, it is characterized in that:
Described non-muscle proteinoid is at least a kind in soybean protein isolate, lactalbumin, Gluten and albumen.
5. the preparation method of octopus ball according to claim 4, is characterized in that:
Described fresh octopus foot particle is that the artificial or mechanical segmentation of fresh octopus foot channel, chopping obtain, and particle diameter is 5~15mm.
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