CN103682668B - Bending-forming-based parabolic cylinder antenna reflector and method for reflector to achieve parabolic cylinder - Google Patents

Bending-forming-based parabolic cylinder antenna reflector and method for reflector to achieve parabolic cylinder Download PDF

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CN103682668B
CN103682668B CN201310696325.3A CN201310696325A CN103682668B CN 103682668 B CN103682668 B CN 103682668B CN 201310696325 A CN201310696325 A CN 201310696325A CN 103682668 B CN103682668 B CN 103682668B
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film
parabolic cylinder
reflector
elastic
inflation
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CN103682668A (en
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谭惠丰
杨留义
王长国
康敬天
马瑞强
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Harbin Institute of Technology Shenzhen
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Abstract

The invention discloses a bending-forming-based parabolic cylinder antenna reflector and a method for the reflector to achieve a parabolic cylinder, and belongs to the technical field of satellite-borne antennae. The problems that satellite-borne parabolic cylinder antennae are heavy, large in size after being curved, small in rigidity and low in face forming accuracy are solved. The bending-forming-based parabolic cylinder antenna reflector comprises a mandrel, a supporting plate, a film reflector, a film inflating tube, elastic buckles and a hauling cable. The method for the bending-forming-based parabolic cylinder antenna reflector to achieve the parabolic cylinder includes the steps that first, an air tank and other inflating devices are used for inflating the film inflating tube through an inflating opening, then, the hauling cable is rolled and shrunken through a motor and the like to combine the elastic buckles, the supporting plate and the film reflector bend along with combining of the elastic buckles so that the parabolic cylinder can be formed, and finally, the supporting plate and the film inflating tube are toughened through ultraviolet irradiation. The bending-forming-based parabolic cylinder antenna reflector is used as a satellite-borne antenna reflector.

Description

基于压弯成型的抛物柱面天线反射面及其实现抛物柱面的方法Reflecting Surface of Parabolic Cylindrical Antenna Based on Press-bending Forming and Its Realization Method of Parabolic Cylindrical

技术领域 technical field

本发明属于星载天线技术领域,具体涉及一种基于压弯成型的抛物柱面天线反射面及其实现抛物柱面的方法。 The invention belongs to the technical field of space-borne antennas, and in particular relates to a parabolic cylinder antenna reflection surface based on press-bending forming and a method for realizing the parabolic cylinder.

背景技术 Background technique

星载抛物柱面天线在保持较高的抛物柱面形面精度情况下,需要达到整体重量小,结构可靠性高,可卷曲折叠和可控展开。目前的星载抛物柱面天线中存在以下问题: While maintaining a high parabolic surface accuracy, the spaceborne parabolic antenna needs to achieve low overall weight, high structural reliability, rollable folding and controllable deployment. The following problems exist in the current space-borne parabolic antenna:

1.通过铰链方式展开的抛物柱面天线的反射面需引入结构重量较大,卷曲后体积较大,且形面精度不易保持; 1. The reflective surface of the parabolic antenna unfolded by the hinge needs to introduce a large structure weight, and the volume is large after curling, and the shape and surface accuracy are not easy to maintain;

2.通过高精度导向带展开的抛物柱面天线的反射面存在整体刚度小,且形面精度低等缺点。 2. The reflective surface of the parabolic antenna deployed by the high-precision guide belt has the disadvantages of low overall rigidity and low shape precision.

发明内容 Contents of the invention

本发明的目的是为了解决上述星载抛物柱面天线存在的重量大、卷曲后体积大和刚度小、形面精度低的问题,提供了一种基于压弯成型的抛物柱面天线反射面及其实现抛物柱面的方法,其技术方案如下: The object of the present invention is to provide a parabolic antenna reflective surface and its Realize the method for parabolic cylinder, its technical scheme is as follows:

一种基于压弯成型的抛物柱面天线反射面,它包含芯轴、支撑板、薄膜反射面、薄膜充气管、弹性卡扣和牵引绳;所述芯轴有两根,两根芯轴采用半环形碳纤维管;所述支撑板有两块,两块支撑板采用碳纤维增强可刚化环氧树脂材料,两块支撑板的一端至另一端渐宽,两块支撑板固定连接于两根芯轴之间,在支撑板与芯轴的连接处均设置有匹配块,所述薄膜反射面粘接于支撑板的表面;所述薄膜充气管采用芳纶纤维增强可刚化环氧树脂材料,薄膜充气管有两根,两根薄膜充气管的两端均封闭,两根薄膜充气管分别设置在薄膜反射面的两侧,两根薄膜充气管的左端与一根芯轴的两端转动连接,并在两根薄膜充气管的左端设置有充气口;所述弹性卡扣有两个,弹性卡扣包含插座和弹性插头,两个弹性卡扣的插座分别与两根薄膜充气管的右端固定连接,两个弹性卡扣的弹性插头分别与另一根芯轴的两端转动连接,在两个弹性插头上均设置有导向管;所述牵引绳的两端分别从两个弹性插头的导向管穿过并与插座连接。 A parabolic cylindrical antenna reflecting surface based on press bending, which includes a mandrel, a support plate, a film reflector, a film inflatable tube, an elastic buckle and a traction rope; the mandrel has two, and the two mandrels adopt Semi-circular carbon fiber tube; there are two support plates, the two support plates are made of carbon fiber reinforced hardenable epoxy resin material, the two support plates gradually widen from one end to the other end, and the two support plates are fixedly connected to the two cores Between the shafts, a matching block is provided at the connection between the support plate and the mandrel, and the reflective surface of the film is bonded to the surface of the support plate; the film inflatable tube is made of aramid fiber reinforced hardenable epoxy resin material, There are two film inflatable tubes, both ends of the two film inflatable tubes are closed, and the two film inflatable tubes are respectively arranged on both sides of the film reflective surface, and the left ends of the two film inflatable tubes are rotatably connected with the two ends of a mandrel , and an inflation port is provided at the left end of the two film inflation tubes; there are two elastic buckles, the elastic buckles contain a socket and an elastic plug, and the sockets of the two elastic buckles are respectively fixed to the right ends of the two film inflation tubes connection, the elastic plugs of the two elastic buckles are respectively connected to the two ends of the other mandrel, and guide tubes are arranged on the two elastic plugs; the two ends of the traction rope are respectively guided from the two elastic plugs. The tube passes through and connects with the socket.

一种基于压弯成型的抛物柱面天线反射面实现抛物柱面的方法,先使用气罐等充气装置通过充气口向薄膜充气管内充气,然后使用电机等卷动收缩牵引绳,将弹性卡扣结合,支撑板和薄膜反射面随之弯曲形成抛物柱面,最后通过紫外线照射使支撑板和薄膜充气管刚化。 A method for realizing a parabolic cylinder based on a parabolic cylindrical antenna reflective surface formed by pressing and bending. First, use an inflatable device such as an air tank to inflate the film inflatable tube through the inflatable port, and then use a motor to roll and shrink the traction rope, and the elastic buckle Combined, the support plate and the film reflective surface are bent to form a parabolic cylinder, and finally the support plate and the film inflatable tube are rigidified by ultraviolet irradiation.

本发明的有益效果为:结构可靠,整体结构引入重量小,卷曲后体积小,压弯成型后反射面精度高,且具有较高的刚度和稳定性。 The beneficial effects of the present invention are: reliable structure, small introduction weight of the overall structure, small volume after curling, high precision of the reflective surface after bending forming, and high rigidity and stability.

附图说明:Description of drawings:

图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2是本发明中的芯轴及匹配块示意图; Fig. 2 is a schematic diagram of a mandrel and a matching block in the present invention;

图3是本发明成型后示意图。 Fig. 3 is a schematic diagram of the present invention after molding.

具体实施方式:Detailed ways:

参照图1、图2和图3,一种基于压弯成型的抛物柱面天线反射面,它包含芯轴1、支撑板2、薄膜反射面3、薄膜充气管4、弹性卡扣5和牵引绳6;所述芯轴1有两根,两根芯轴1采用半环形碳纤维管;所述支撑板2有两块,两块支撑板2采用碳纤维增强可刚化环氧树脂材料,两块支撑板2的一端至另一端渐宽,两块支撑板2固定连接于两根芯轴1之间,在支撑板2与芯轴1的连接处均设置有匹配块1-1,所述薄膜反射面3粘接于支撑板2的表面;所述薄膜充气管4采用芳纶纤维增强可刚化环氧树脂材料,薄膜充气管4有两根,两根薄膜充气管4的两端均封闭,两根薄膜充气管4分别设置在薄膜反射面3的两侧,两根薄膜充气管4的左端与一根芯轴1的两端转动连接,并在两根薄膜充气管4的左端设置有充气口4-1;所述弹性卡扣5有两个,弹性卡扣5包含插座5-1和弹性插头5-2,两个弹性卡扣5的插座5-1分别与两根薄膜充气管4的右端固定连接,两个弹性卡扣5的弹性插头5-2分别与另一根芯轴1的两端转动连接,在两个弹性插头5-2上均设置有导向管5-2-1;所述牵引绳6的两端分别从两个弹性插头5-2的导向管5-2-1穿过并与插座5-1连接。 Referring to Fig. 1, Fig. 2 and Fig. 3, a parabolic cylindrical antenna reflecting surface based on press-bending molding includes a mandrel 1, a support plate 2, a film reflecting surface 3, a film inflating tube 4, an elastic buckle 5 and a traction Rope 6; there are two mandrels 1, and the two mandrels 1 are semi-circular carbon fiber tubes; there are two support plates 2, and the two support plates 2 are made of carbon fiber reinforced hardenable epoxy resin material, two The support plate 2 gradually widens from one end to the other end, and the two support plates 2 are fixedly connected between the two mandrels 1, and a matching block 1-1 is provided at the connection between the support plate 2 and the mandrel 1, and the film The reflective surface 3 is bonded to the surface of the support plate 2; the film inflatable tube 4 is made of aramid fiber reinforced hardenable epoxy resin material, and there are two film inflatable tubes 4, and the two ends of the two film inflatable tubes 4 are closed , two film inflatable tubes 4 are respectively arranged on both sides of the film reflective surface 3, the left ends of the two film inflatable tubes 4 are rotationally connected with the two ends of a mandrel 1, and the left ends of the two film inflatable tubes 4 are provided with Inflatable port 4-1; the elastic buckle 5 has two, the elastic buckle 5 includes a socket 5-1 and an elastic plug 5-2, and the socket 5-1 of the two elastic buckles 5 are respectively connected with two film inflation tubes The right end of 4 is fixedly connected, and the elastic plugs 5-2 of the two elastic buckles 5 are respectively connected to the two ends of the other mandrel 1 in rotation, and the two elastic plugs 5-2 are provided with guide tubes 5-2- 1. The two ends of the traction rope 6 respectively pass through the guide pipes 5-2-1 of the two elastic plugs 5-2 and are connected to the socket 5-1.

一种基于压弯成型的抛物柱面天线反射面实现抛物柱面的方法,先使用气罐等充气装置通过充气口4-1向薄膜充气管4内充气,然后使用电机等卷动收缩牵引绳6,将弹性卡扣5结合,支撑板2和薄膜反射面3随之弯曲形成抛物柱面,最后通过紫外线照射使支撑板2和薄膜充气管4刚化。 A method for realizing a parabolic cylinder based on a parabolic cylindrical antenna reflective surface formed by pressing and bending. First, use an inflation device such as an air tank to inflate the film inflation tube 4 through the inflation port 4-1, and then use a motor to roll and shrink the traction rope 6. Combining the elastic buckle 5, the support plate 2 and the film reflective surface 3 are bent to form a parabolic cylinder, and finally the support plate 2 and the film inflatable tube 4 are hardened by ultraviolet irradiation.

发明原理:本发明的支撑板2和薄膜充气管4采用可刚化材料,可卷曲,便于携带,展开形成抛物柱面后经过照射紫外线可刚化,增加稳定性。芯轴1采用半环形管,并通过匹配块1-1与支撑板2连接固定,具有连接方便牢固,结构重量小,卷曲效果好等优点。 The principle of the invention: the support plate 2 and the film inflatable tube 4 of the present invention are made of hardenable materials, which can be curled and are easy to carry. After being unfolded to form a parabolic cylinder, they can be hardened by irradiating ultraviolet light to increase stability. The mandrel 1 adopts a semi-circular tube, and is connected and fixed with the support plate 2 through the matching block 1-1, which has the advantages of convenient and firm connection, small structural weight, and good curling effect.

Claims (2)

1.一种基于压弯成型的抛物柱面天线反射面,其特征在于它包含芯轴(1)、支撑板(2)、薄膜反射面(3)、薄膜充气管(4)、弹性卡扣(5)和牵引绳(6);所述芯轴(1)有两根,两根芯轴(1)采用半环形碳纤维管;所述支撑板(2)有两块,两块支撑板(2)采用碳纤维增强可刚化环氧树脂材料,两块支撑板(2)的一端至另一端渐宽,两块支撑板(2)固定连接于两根芯轴(1)之间,在支撑板(2)与芯轴(1)的连接处均设置有匹配块(1-1),所述薄膜反射面(3)粘接于支撑板(2)的表面;所述薄膜充气管(4)采用芳纶纤维增强可刚化环氧树脂材料,薄膜充气管(4)有两根,两根薄膜充气管(4)的两端均封闭,两根薄膜充气管(4)分别设置在薄膜反射面(3)的两侧,两根薄膜充气管(4)的左端与一根芯轴(1)的两端转动连接,并在两根薄膜充气管(4)的左端设置有充气口(4-1);所述弹性卡扣(5)有两个,弹性卡扣(5)包含插座(5-1)和弹性插头(5-2),两个弹性卡扣(5)的插座(5-1)分别与两根薄膜充气管(4)的右端固定连接,两个弹性卡扣(5)的弹性插头(5-2)分别与另一根芯轴(1)的两端转动连接,在两个弹性插头(5-2)上均设置有导向管(5-2-1);所述牵引绳(6)的两端分别从两个弹性插头(5-2)的导向管(5-2-1)穿过并与插座(5-1)连接。 1. A parabolic cylindrical antenna reflector based on press-bending molding, characterized in that it comprises a mandrel (1), a support plate (2), a film reflector (3), a film inflatable tube (4), an elastic buckle (5) and traction rope (6); said mandrel (1) has two, and two mandrels (1) adopt semicircular carbon fiber tube; Described support plate (2) has two, two support plates ( 2) Using carbon fiber reinforced hardenable epoxy resin material, the two support plates (2) gradually widen from one end to the other end, and the two support plates (2) are fixedly connected between the two mandrels (1). A matching block (1-1) is provided at the junction of the board (2) and the mandrel (1), and the film reflection surface (3) is bonded to the surface of the support plate (2); the film inflation tube (4 ) adopts aramid fiber reinforced hardenable epoxy resin material, there are two film inflation tubes (4), both ends of the two film inflation tubes (4) are closed, and the two film inflation tubes (4) are respectively arranged on the film On both sides of the reflecting surface (3), the left ends of the two film inflation tubes (4) are rotationally connected with the two ends of a mandrel (1), and the left ends of the two film inflation tubes (4) are provided with inflation ports ( 4-1); There are two elastic buckles (5), and the elastic buckles (5) include sockets (5-1) and elastic plugs (5-2), and the sockets of the two elastic buckles (5) ( 5-1) are respectively fixedly connected to the right ends of the two film inflatable tubes (4), and the elastic plugs (5-2) of the two elastic buckles (5) are respectively connected to the two ends of the other mandrel (1) in rotation , guide pipes (5-2-1) are arranged on the two elastic plugs (5-2); 5-2-1) pass through and connect with the socket (5-1). 2.一种基于压弯成型的抛物柱面天线反射面实现抛物柱面的方法,其特征在于先使用气罐充气装置通过充气口(4-1)向薄膜充气管(4)内充气,然后使用电机卷动收缩牵引绳(6),将弹性卡扣(5)结合,支撑板(2)和薄膜反射面(3)随之弯曲形成抛物柱面,最后通过紫外线照射使支撑板(2)和薄膜充气管(4)刚化。 2. A method for realizing a parabolic cylinder based on a parabolic cylinder antenna reflector formed by press bending, is characterized in that an air tank inflation device is first used to inflate the film inflation tube (4) through the inflation port (4-1), and then Use the motor to roll and shrink the traction rope (6), combine the elastic buckle (5), the support plate (2) and the film reflective surface (3) are bent to form a parabolic cylinder, and finally the support plate (2) is irradiated with ultraviolet light And film inflation tube (4) stiffening.
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