The analytical approach of cable machine work efficiency in concrete construction
Technical field
The present invention relates to the analytical approach of cable machine work efficiency in the concrete construction of water conservancy and hydropower industry.
Background technology
In Hydraulic and Hydro-Power Engineering, checkdam concrete construction is the key that affects construction quality, progress and cost.Checkdam concrete construction comprises the series of processes such as concrete mixing, horizontal transport, vertical transport, storehouse face are closed a position, concrete vibrating, temperature control, relates to a series of working sources such as device of concrete mixing system, concrete horizontal haulage vehicle, vertical transport equipment, the machine of closing a position, concrete vibrating chassis, the artificial vibrating spear of concrete.Whether whether the quantity of all kinds of working sources and the model collocation between sufficient, equipment reasonable, is directly connected to operating efficiency, progress and the construction cost of engineering, even affects concrete construction quality.
In Practical Project, the configuration of working sources mainly relies on technician's engineering experience, according to the empirical parameter of all kinds of working sources operational efficiency, estimates required number of devices.But because the actual operating efficiency of working sources is subject to the impact (as operating personnel's skill level, the position of storehouse face, the distance of concrete transportation, storehouse surface current water job design etc.) of factors, the resource allocation proposal obtaining according to estimation often easily causes the unmatched phenomenon of working sources, causes the problems such as part resources idle, operating efficiency be low.Simultaneously owing to lacking the actual operating data of working sources, the general service condition that adopts the index coarse analysis working sources such as placing intensity (side's of building amount/build the time), be difficult to analyze the main cause of restriction operating efficiency, be difficult to improve resource allocation proposal and improve operating efficiency.
In prior art, resource distribution and the matching analysis be the construction experience based on engineering technical personnel mostly, and the construction experience parameter according to all kinds of working sources in similar engineering designs resource allocation proposal.There is following problem in prior art:
(1) generally take and build storehouse as analytic target, with the average placing intensity in single storehouse (the face side of building, storehouse amount/build the time), analyze the operating efficiency of each working sources in a whole set of construction.Average placing intensity is the result of each working sources combined action in a whole set of construction, is difficult to analyze the keystone resources of the total operating efficiency of restriction.
(2) owing to lacking the detailed construction data of working sources, the efficiency, utilization factor, vacancy rate etc. that are difficult to analyze respectively each working sources are index in detail, lack quantitative analytical approach, be difficult to the situation of utilizing of accurate analysis working sources, find the problem in working sources use procedure.
(3) when existing resource allocation plan designs, generally with reference to industry universal experimental formula estimations such as Construction for Hydroelectric Project handbooks.The mean parameter that numerous empirical parameters in estimation equation are numerous similar engineerings, parameter is chosen with technician's experience and is closely related, and is difficult to accurately reflect the practice of construction level of current engineering, affects the rationality of resource allocation proposal.
(4) cable machine is the key equipment of mass concrete construction, and the efficiency of cable machine is generated electricity most important to Hydropower Project on time or in advance.The operational efficiency of cable machine is comprised of numerous links, owing to lacking, cable machine is moved to the system of each link data, complete monitoring in the past, cannot targetedly each Link Efficiency be monitored, be analyzed and improve.
Rule of thumb parameter configuration working sources, easily causes resource distribution unreasonable.The operational efficiency of working sources is relevant to the self-characteristic of engineering (as the position of equipment operator's skill level, concrete transportation range, means of transportation, storehouse face and line production design etc.).In the past owing to lacking detailed practice of construction data, be difficult to the feature correction empirical parameter according to concrete engineering, the resource allocation proposal that can only estimate at the empirical value of similar engineering according to working sources, often easily cause inadequate resource, resources idle or resource matched irrational phenomenon, affect construction speed.
Summary of the invention
The invention provides the analytical approach of cable machine work efficiency in a kind of concrete construction, by the analysis of cable machine work efficiency being obtained to the cable machine job information data of realistic engineering, when cable machine is worked in concrete environment, there will not be serious parameter error, improve security and the construction quality of engineering.
The analytical approach of cable machine work efficiency in concrete construction of the present invention, comprising:
A. time of cable machine cage weight state variation in the in real time movement locus of Control Cable machine cage and each circulation;
B. according to the running orbit of described cable machine cage and weight state variation time, in each circulation of analysis cable machine cage, each link is consuming time, consuming time consuming time with slack tank operation comprising heavy tank operation, heavily fill with the operation rear cable machine cage lifting~cable machine cage of having feeded that refers to consuming time and arrive the consuming time of face top, storehouse, the slack tank operation slack tank that refers to consuming time returns to~arrives the consuming time of feeding platform top by storehouse face;
C. consuming time consuming time with slack tank operation according to the heavy tank operation obtaining, and feeding platform is to the distance of storehouse face, obtains heavy tank travelling speed and slack tank travelling speed;
D. the data that obtain by step b and c, analyze the design parameter whether consuming time or speed of each link meets cable machine.
Further, in step a, by the position of the cable machine cage of time cycle collection every setting, come the movement locus of Control Cable machine cage and the time of weight state variation.
Concrete, by the position of GPS positioning system collection cable machine cage, can be also Big Dipper positioning system or other applicable positioning system, concrete structure and principle of work have similar description in the utility model patent of patent No. 201320080173.X.
Concrete, each link described in step b also comprises that feeding platform contraposition, charging, storehouse are in the face of position and storehouse face discharging.Wherein feeding platform contraposition is consuming time is that cable machine cage arrives consuming time in the static wait discharging of feeding platform of feeding platform top~cable machine cage; Feed consuming time be cable machine cage feeding platform static~that concrete is prepared in being loaded into cable machine cage to promote is consuming time, in this stage, cable machine lift heavy increases; It is substantially static consuming time above emptying point that storehouse in the face of position is consuming time is that cable machine cage arrives storehouse face top~cable machine cage; Storehouse face discharging is consuming time be cable machine cage emptying point static~cable machine cage in pouring out concrete complete, cable machine cage lift heavy continuous decrease is to stable consuming time.According to the running orbit of cable machine cage and lift heavy transformation period, can calculate above-mentioned parameter.As consuming time in feeding platform contraposition=cable machine cage arrive feeding platform overhead time m-cable machine cage in feeding platform and position regular time.
By the analytical approach of cable machine work efficiency in concrete construction of the present invention, can obtain in real time the cable machine job information data of realistic engineering, and can effective monitoring and occur serious parameter error while avoiding cable machine to work in concrete environment, improved largely security and the construction quality of engineering.
Below in conjunction with the embodiment of embodiment, foregoing of the present invention is described in further detail again.But this should be interpreted as to the scope of the above-mentioned theme of the present invention only limits to following embodiment.Without departing from the idea case in the present invention described above, various replacements or the change according to ordinary skill knowledge and customary means, made, all should comprise within the scope of the invention.
Embodiment
The analytical approach of cable machine work efficiency in concrete construction of the present invention, comprising:
A. the movement locus of Control Cable machine cage is carried out in the position that gathers a cable machine cage by GPS positioning system every the time cycle of setting, to determine the time of cable machine cage weight state variation in the movement locus of cable machine cage and each circulation;
B. according to the running orbit of described cable machine cage and weight state variation time, in each circulation of analysis cable machine cage, each link is consuming time, consuming time comprising feeding platform contraposition, charging, storehouse in the face of the discharging of compartment face, heavy tank operation and slack tank operation, described feeding platform contraposition is consuming time is that cable machine cage arrives consuming time in the static wait discharging of feeding platform of feeding platform top~cable machine cage; Feed consuming time be cable machine cage feeding platform static~that concrete is prepared in being loaded into cable machine cage to promote is consuming time, in this stage, cable machine lift heavy increases; It is substantially static consuming time above emptying point that storehouse in the face of position is consuming time is that cable machine cage arrives storehouse face top~cable machine cage; Storehouse face discharging is consuming time be cable machine cage emptying point static~cable machine cage in pouring out concrete complete, cable machine cage lift heavy continuous decrease is to stable consuming time; Heavily fill with the operation rear cable machine cage lifting~cable machine cage of having feeded that refers to consuming time and arrive the consuming time of face top, storehouse, the slack tank operation slack tank that refers to consuming time returns to~arrives the consuming time of feeding platform top by storehouse face;
C. the heavy tank that basis obtains moves t1 consuming time and slack tank moves t2 consuming time, and feeding platform is to the distance S of storehouse face, obtains heavy tank travelling speed: v1=S/t1 and slack tank travelling speed v2=S/t2;
D. the data that obtain by step b and c, analyze the design parameter whether consuming time or speed of each link meets cable machine.If certain link monitoring value substantial deviation design parameter, illustrates that this link need to pay close attention to, should search long reason consuming time and improve in follow-up construction.