Three float-type gyroscope magnetic levitation centered assembling pick-up units
Technical field
The present invention relates to three float-type gyroscope magnetic levitation centered assembling pick-up units, belong to three float-type gyroscope mounting technology fields.
Background technology
The novel gyroscope that three float-type gyroscopes are that liquid collecting is floating, dynamic pressure air float, magnetic levitation are integrated, it is mainly comprised of float assembly, torquer holder assembly, sensor holder assembly, left and right end cap, magnetic suspension bearing etc.Wherein magnetic levitation element geometric center, power center and signal center's misalignment are important factor that causes accuracy of instrument error, be also the main cause that magnetic levitation disturbance torque produces, so magnetic suspension bearing require to have very high centered assembling precision simultaneously.
Current magnetic suspension bearing assembling process merely dependence machine adds size, artificially judges float centered assembling position, and testing apparatus cannot be accomplished special use, operation and testing process are cumbersome, cannot macroscopic examination judge, easily cause maloperation hidden danger, confined state and instrument mode contrast difference are larger.
Magnetic suspension bearing is to carry out controlling float assembly along the symmetric position in output shaft direction on spacing basis at pivot and jewel bearing, during instrumentation, float assembly working position is measured by two end axles, radial magnetic bearing, and provide location restoring force by force feedback loop, to guarantee the best operational position of float assembly.
While working in view of float assembly and when assembling supporting and location difference, how in assembling process, effectively to control float assembly centering position, guaranteeing that magnetic levitation test center and the spacing center superposition of jewel bearing are the keys that improves Meter Reliability and precision, is also the gordian technique difficult point of instrument magnetic levitation assembling centering.
The centering of three float-type gyroscope output shaft systems requires to be directly connected to the precision and stability of instrument.During instrumentation, between pivot and jewel eye, must not contact.Once contact between pivot and jewel bearing, will on output shaft, increase the friction disturbance torque of pivot and jewel bearing, have influence on the precision and stability that instrument is often worth, instrument cisco unity malfunction when serious.The method that this practicality provides is for three float-type gyroscope assembly structure features, and solution is because of the float assembly pivot that centered assembling low precision brings in gyroscope and jewel bearing is interfered and magnetic levitation reinforcing is asymmetric, affects the problem of instrumentation stability.
Summary of the invention
The object of the invention is, in order to overcome the problem that existing three float-type gyroscope assembling processes output axis centered assemblings cannot visual inspection, to propose three float-type gyroscope magnetic levitation centered assembling pick-up units.
The object of the invention is to be achieved through the following technical solutions.
Three float-type gyroscope magnetic levitation centered assembling pick-up units of the present invention, this device comprises axial location base, radial alignment support for testing, clamp-screw and electric inductance measuring-testing instrument;
When three float-type gyroscopes are carried out to radial alignment test, three float-type gyroscopes are fixed on radial alignment support for testing by clamp-screw, by electric inductance measuring-testing instrument test three float-type gyroscopes under this location status above in magnetic suspension bearing the inductance (L2) between stator and rotor and below the inductance (L1) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to; When inductance value is in setting range, illustrate that three float-type gyroscope centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes are ressembled to work;
Then three float-type gyroscopes are rotated to 90 ° together with radial alignment support for testing, again by electric inductance measuring-testing instrument test three float-type gyroscopes under this location status above in magnetic suspension bearing the inductance (L3) between stator and rotor and below the inductance (L4) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to; When inductance value is in setting range, illustrate that three float-type gyroscope centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes are ressembled to work;
Then three float-type gyroscopes are rotated to 180 ° together with radial alignment support for testing, again by electric inductance measuring-testing instrument test three float-type gyroscopes under this location status above in magnetic suspension bearing the inductance (L5) between stator and rotor and below the inductance (L6) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to; When inductance value is in setting range, illustrate that three float-type gyroscope centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes are ressembled to work;
Then three float-type gyroscopes are rotated to 270 ° together with radial alignment support for testing, again by electric inductance measuring-testing instrument test three float-type gyroscopes under this location status above in magnetic suspension bearing the inductance (L9) between stator and rotor and below the inductance (L8) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to; When inductance value is in setting range, illustrate that three float-type gyroscope centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes are ressembled to work.
When three float-type gyroscopes are carried out to axial alignment test, three float-type gyroscopes are fixed on radial alignment support for testing by clamp-screw, again three float-type gyroscopes are fixed on axial location base together with radial alignment support for testing, by electric inductance measuring-testing instrument test three float-type gyroscopes under this location status above in magnetic suspension bearing the inductance (L9) between stator and rotor and below the inductance (L10) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to, when inductance value is in setting range, illustrate that three float-type gyroscope centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes are ressembled to work.
When three float-type gyroscopes are carried out to radial alignment test, ignore leakage field, suppose to be uniformly distributed by the magnetic field in each cross section, according to the known inductance L of Ampere circuit law
radiallyand gap delta
radiallybetween relational expression be:
N is the coil turn of magnetic suspension bearing, and S is that core section is long-pending, and μ is air magnetoconductivity.
When three float-type gyroscopes are carried out to axial alignment test, ignore leakage field, suppose to be uniformly distributed by the magnetic field in each cross section, according to the known inductance L of Ampere circuit law
axiallyand gap delta
axiallybetween relational expression be:
N is the coil turn of magnetic suspension bearing, and S is that core section is long-pending, and μ is air magnetoconductivity.
Axial location base and radial alignment support for testing all adopt LY12 material.
Beneficial effect
The present invention can effectively monitor assembling process, control centering parameter;
Axial location base of the present invention and dry centering support for testing adopt symmetrical structure design, material selection low-gravity, the LY12 easily processing, and track geometry precision is controlled in 0.002mm, can effectively reduce Product Assembly error.In device use procedure, adopt minim gap and screws tighten, eliminate location and measuring error.
The present invention monitors float assembly positional information in gyroscope by two-way axially and radially simultaneously, realizes magnetic suspension bearing spatial positional information visual in instrument the chamber in, the problem occurring is found in time, in time adjustment in process assembling.
Accompanying drawing explanation
Fig. 1 is that three float-type gyroscopes 4 carry out the radial alignment device schematic diagram in when test;
Fig. 2 is that three float-type gyroscopes 4 carry out the axial alignment device schematic diagram in when test.
Embodiment
Three float-type gyroscope magnetic levitation centered assembling pick-up units, this device comprises axial location base 1, radial alignment support for testing 2, clamp-screw 3 and electric inductance measuring-testing instrument;
When three float-type gyroscopes 4 are carried out to radial alignment test, three float-type gyroscopes 4 are fixed on radial alignment support for testing 2 by clamp-screw 3, by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance (L2) between stator and rotor and below the inductance (L1) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to; When inductance value is in setting range, illustrate that three float-type gyroscope 4 centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes 4 are ressembled to work;
Then three float-type gyroscopes 4 are rotated to 90 ° together with radial alignment support for testing 2, again by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance (L3) between stator and rotor and below the inductance (L4) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to; When inductance value is in setting range, illustrate that three float-type gyroscope 4 centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes 4 are ressembled to work;
Then three float-type gyroscopes 4 are rotated to 180 ° together with radial alignment support for testing 2, again by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance (L5) between stator and rotor and below the inductance (L6) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to; When inductance value is in setting range, illustrate that three float-type gyroscope 4 centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes 4 are ressembled to work;
Then three float-type gyroscopes 4 are rotated to 270 ° together with radial alignment support for testing 2, again by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance (L9) between stator and rotor and below the inductance (L8) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to; When inductance value is in setting range, illustrate that three float-type gyroscope 4 centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes 4 are ressembled to work.
When three float-type gyroscopes 4 are carried out to axial alignment test, three float-type gyroscopes 4 are fixed on radial alignment support for testing 2 by clamp-screw 3, again three float-type gyroscopes 4 are fixed on axial location base 1 together with radial alignment support for testing 2, by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance (L9) between stator and rotor and below the inductance (L10) between stator and rotor in magnetic suspension bearing, by the relational expression between inductance and gap, convert gap value to, when inductance value is in setting range, illustrate that three float-type gyroscope 4 centered assemblings meet the requirements, if two inductance value surpass setting range, three float-type gyroscopes 4 are ressembled to work.
When three float-type gyroscopes 4 are carried out to radial alignment test, ignore leakage field, suppose to be uniformly distributed by the magnetic field in each cross section, according to the known inductance L of Ampere circuit law
radiallyand gap delta
radiallybetween relational expression be:
N is the coil turn (150) of magnetic suspension bearing, and S is the long-pending (11.627mm of core section
2), μ is air magnetoconductivity (4 π X10
-7h/m).
When three float-type gyroscopes 4 are carried out to axial alignment test, ignore leakage field, suppose to be uniformly distributed by the magnetic field in each cross section, according to the known inductance L of Ampere circuit law
axiallyand gap delta
axiallybetween relational expression be:
N is the coil turn (300) of magnetic suspension bearing, and S is the long-pending (36.172mm of core section
2), μ is air magnetoconductivity (4 π X10
-7h/m).
Axial location base 1 and radial alignment support for testing 2 all adopt LY12 material.
Below in conjunction with accompanying drawing and example, the present invention will be further described.
Example 1
Three float-type gyroscopes are L2-L6≤2mH, L1-L5≤2mH, L4-L8≤2mH, L3-L7≤2mH requiring axial magnetic signal center side-play amount to be not more than 2mH(in centered assembling process), it is 9 ± 1mH that axial magnetic suspension signal side-play amount requires
Three float-type gyroscope magnetic levitation centered assembling pick-up units, this device comprises axial location base 1, radial alignment support for testing 2, clamp-screw 3 and electric inductance measuring-testing instrument, axial location base 1 has the circular slab of cavity for Intermediate Gray, and radial alignment support for testing 2 is the octahedron with cavity;
As shown in Figure 1, when three float-type gyroscopes 4 are carried out to radial alignment test, three float-type gyroscopes 4 are fixed in the cavity of radial alignment support for testing 2 by clamp-screw 3, by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above the inductance L 1=8.92mH between stator and rotor in magnetic suspension bearing, below the inductance L 2=12.65mH between stator and rotor in magnetic suspension bearing;
Then by three float-type gyroscopes 4 together with radial alignment support for testing 2 half-twists, then by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance L 3=8.36mH between stator and rotor and below the inductance L 4=13.15mH between stator and rotor in magnetic suspension bearing;
Then by three float-type gyroscopes 4 together with radial alignment support for testing 2 Rotate 180s °, then by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance L 5=9.25mH between stator and rotor and below the inductance L 6=12.75mH between stator and rotor in magnetic suspension bearing;
Then three float-type gyroscopes 4 are rotated to 270 ° together with radial alignment support for testing 2, then by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance L 7=8.97mH between stator and rotor and below the inductance L 8=13.45mH between stator and rotor in magnetic suspension bearing;
From the known L2-L6=0.01mH of above test result, L1-L5=0.33mH, L4-L8=0.3mH, L3-L7=0.51mH, all meets technical requirement and is not more than 2mH.
Example 2
As shown in Figure 2, when three float-type gyroscopes 4 are carried out to axial alignment test, three float-type gyroscopes 4 are fixed in the cavity of radial alignment support for testing 2 by clamp-screw 3, again three float-type gyroscopes 4 are fixed in the cavity of axial location base 1 together with radial alignment support for testing 2, by electric inductance measuring-testing instrument test three float-type gyroscopes 4 under this location status above in magnetic suspension bearing the inductance between stator and rotor be L9=41.3mH, below the inductance L 10=49.5mH between stator and rotor in magnetic suspension bearing.
From the known L10-L9=8.2mH of test result, meet the requirement of technical requirement 9 ± 1mH.
The unspecified part of the present invention belongs to general knowledge as well known to those skilled in the art.