CN103672019A - Sterile diaphragm valve - Google Patents
Sterile diaphragm valve Download PDFInfo
- Publication number
- CN103672019A CN103672019A CN201310634963.2A CN201310634963A CN103672019A CN 103672019 A CN103672019 A CN 103672019A CN 201310634963 A CN201310634963 A CN 201310634963A CN 103672019 A CN103672019 A CN 103672019A
- Authority
- CN
- China
- Prior art keywords
- valve
- diaphragm
- valve seat
- gap
- valve gap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/022—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising a deformable member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0236—Diaphragm cut-off apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0263—Construction of housing; Use of materials therefor of lift valves multiple way valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/122—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/60—Handles
Abstract
The invention provides a sterile diaphragm valve which comprises a valve seat, a valve clack, a bonnet, a diaphragm and actuating mechanisms. The diaphragm is made of an elastic rubber material, the valve clack and the diaphragm are integrated with each other by means of molding, and clearance between the valve clack and the diaphragm can be prevented. A metal material and a plastic material are machined to form a part by the aid of a mold at a high temperature, so that clearance between the metal material and the plastic material can be prevented; a portion, which extends from an inlet of the valve seat to the bonnet, is integrally sealed by the diaphragm, and clearance between the bonnet and the valve seat is filled by the diaphragm. The sterile diaphragm valve has the advantages that all sealing functions can be realized by the integrated diaphragm, the assembling clearance between the bonnet and the valve seat can be filled by the integrated diaphragm, possible medium liquid immersion clearance can be prevented, and the sterile diaphragm valve is free of retained liquid, possibility of bacterium propagation and secondary pollution.
Description
Technical field
The present invention relates to a kind of fluidic device for beverage, food, medicine or biological technology products, particularly the aseptic formula membrane valve in fluidic device.
Background technique
On existing diaphragm valve seat, there is media fluid to be detained, understand like this breed bacteria and pollute, can produce secondary pollution like this.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of aseptic formula membrane valve being detained without medium.
To achieve these goals, the technical solution used in the present invention is:
A kind of aseptic formula membrane valve, comprise valve seat, flap, valve gap, diaphragm and actuator, diaphragm material is elastic rubber material, flap and diaphragm are molded as one, between gapless produce, a kind of metallic material at high temperature becomes a part by Mould Machining with a kind of plastic material, so between gapless, from valve seat import to valve gap integral body all by diaphragm seal, between valve gap and valve seat, gap is filled up by diaphragm, gapless produces, between valve gap and valve seat because there being rubber material diaphragm to be full of, so between gapless, surface in the fluid chamber of valve seat is arc, and in chamber, any position is all higher than outlet, mechanical transmission component and the fluid chamber of valve seat are isolated mutually by diaphragm, and isolate with ambient air, flap and diaphragm are under the control of actuator and move up and down, control valve seat simultaneously and importing and exporting closing of sealing, and control the blending constituent of two media liquid, by a public mouth of pipe, mix and flow out.
Sealing between valve gap and valve seat and valve seat are sealed into an integral sealing between importing and exporting.
On valve gap, have an aperture at least, this aperture one end communicates with chamber, and the other end communicates with ambient air.
Between valve gap and valve seat, be connected to yoke configurations.
Valve seat is threeway valve seat.
Actuator comprises pneumatic type or manually operated type.
Described pneumatic type refers to by valve gap, cylinder head, spring, spring, valve, transparent cover, sign button and seal ring and forms; Valve gap consists of upper and lower two parts, and upper part is fixed by clip connected with valve seat, and it is fixing that lower part and cylinder head are threaded connection, and spring and valve rod are welded as a whole, and valve rod is threaded with flap by valve gap mesopore.
Described manually operated type is comprised of handwheel, drive link, valve gap, collar, valve gap is comprised of upper and lower two parts, upper part is fixed by clip connected with valve seat, lower part is threaded connection fixing with drive link, drive link is connected by the T-shaped groove that slides with valve rod, collar is fixed in valve gap endoporus draw-in groove, prevents from when drive link from rotating deviating from.
The inlet of valve seat is inverted trapezoidal, and the minimum diameter place of inlet contacts with diaphragm.
Beneficial effect of the present invention: the present invention adopts integral type diaphragm not only to reach all sealing functions, also the fit up gap between valve gap and valve seat is filled completely, do not have media fluid to immerse gap possibility, without being detained liquid, the possibility of bacteria breed can be do not produced, secondary pollution can be do not produced.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the structural representation of the embodiment of the present invention 2;
Fig. 3 is the structural representation of diaphragm of the present invention;
Fig. 4 is the structural representation of threeway valve seat of the present invention.
Embodiment
The present invention includes valve seat 10, flap 09a, diaphragm 09, valve gap 07, valve rod 15 and actuator, actuator comprises two kinds of executive modes: 1, pneumatic executive mode; 2, manual executive mode, carries out moving up and down of flap and diaphragm by actuator, realizes closing of 09 pair of valve seat import and export of diaphragm.Valve seat 10 sealing surfaces and valve seat outlet level of subsistence, at same plane, also can flow out from outlet smoothly even if diaphragm 09 is closed media fluid, also can not be detained liquid (Fig. 1, Fig. 2); Diaphragm 09 and flap 09a are molded as a whole with the heterogeneity of bi-material, the gap between two different parts is eliminated completely, can not produce and be detained liquid betwixt, realizes nothing delay liquid (Fig. 1, Fig. 2) between diaphragm 09 and flap 09a; Film for sealing sheet 09 between valve gap 07 and valve seat 10 substitutes, as a whole with valve clack sealing ring, between normal conditions bottom flange 07 and valve seat 10, at least need clip seal ring and O type circle to seal, even if sealing can not be gapped the filling up (Fig. 3) of valve gap 07 and valve seat 10; Valve seat 07 is provided with aperture R1, this aperture one end communicates with the chamber R2 that diaphragm 09 and valve gap 07 form, one end communicates with external environment atmosphere, aperture R1 discharges because movement and deformation changes the air pressure of chamber R2 diaphragm 07 to chamber R2 air pressure like this, reach the balance (Fig. 1, Fig. 2) of chamber R2 pressure and ambient pressure environment.
Pneumatic mode refers to and comprises valve gap 07, cylinder head 03, spring 06, spring 05, valve 12, transparent cover 01, indicates button 02 and seal ring 04,13,14 forms, valve gap with cylinder head with being threaded;
Manual mode refers to and comprises that handwheel 17, drive link 16, valve gap 07, collar 18 form, drive link 16 is threaded with valve gap 07 use, drive link is connected with the T-shaped chute of valve rod 15 use, two kinds of executive modes are common general a kind of diaphragm 07, a kind of valve seat 10, a kind of flap 09a, a kind of specification clip all, realize mechanism simplifying, part standard, manufacture cost reduces.This device being connected between valve gap 07 and valve seat adopts clip connected 08, and this is easy to connect reliable, and convenient disassembly, cleans (Fig. 1, Fig. 2) easy to maintenance.This device is except single actuator, can also realize the threeway valve seat of two actuators, valve seat two ends are connected with identical actuator respectively, closing of the same actuating mechanism controls inlet seal separately of Bing Youdan actuator, and the outlet of one of public centre, the two ends mouth of pipe can pass into different media fluids like this, and the switch being sealed by actuating mechanism controls respectively, there is same outlet to mix and flow out, realize liquid and mix (Fig. 4).
Film for sealing sheet 09 between valve gap 07 and valve seat 10 substitutes, itself and valve clack sealing ring design as a whole, not only reach all sealing functions, and the fit up gap between valve gap 07 and valve seat 10 is filled full, not having media fluid to immerse gap may, can not produce the possibility of bacteria breed, realize pollution-free.
Wherein pneumatic mode execution principle is valve 12 inflations, spring 06 pressurized overcomes spring 05 tension force and moves down, pneumatic valve rod 15 is integral type structure with spring 05, move down together, and driving the flap 09a being attached thereto to move down together with diaphragm 09, valve seat 10 sealings are opened, otherwise, when valve 12 is died, diaphragm 09 moves under the tension force of spring and closes (Fig. 1).
Manual transmission mode principle is that handwheel 17 is fixed by screws on drive link 16, drive link 16 is threaded with valve gap 07 use, 17 drive links 16 of rotation hand wheel rotate together and move up and down with respect to valve gap 07, drive link 16 is connected by a T-shaped groove with valve rod 15, and move up and down together, drive the diaphragm 09 and the flap 09a that are attached thereto to move up and down simultaneously, realize the Kai Heguan (Fig. 2) of valve base sealing.
Threeway valve seat aseptic diaphragm valve, its valve seat is made as three mouths of pipe, two ends are connected with identical actuator respectively, closing of the same actuating mechanism controls inlet seal separately of Bing Youdan actuator, and the outlet of one of public centre, the two ends mouth of pipe can pass into different media fluids like this, and the switch being sealed by actuating mechanism controls respectively, there is same outlet to mix and flow out, realize liquid and mix.
Claims (9)
1. an aseptic formula membrane valve, comprise valve seat (10), flap (09a), valve gap (07), diaphragm (09) and actuator, it is characterized in that, diaphragm material is elastic rubber material, flap (09a) is molded as one with diaphragm (09), between gapless produce, a kind of metallic material at high temperature becomes a part by Mould Machining with a kind of plastic material, so between gapless, from valve seat (10) import, to valve gap integral body, all by diaphragm (09), sealed, between valve gap and valve seat, gap is filled up by diaphragm (09), gapless produces, between valve gap and valve seat because there being rubber material diaphragm to be full of, so between gapless, surface in the fluid chamber of valve seat (10) is arc, and in chamber, any position is all higher than outlet, mechanical transmission component and the fluid chamber of valve seat (10) are isolated mutually by diaphragm, and isolate with ambient air, flap and diaphragm are under the control of actuator and move up and down, control valve seat simultaneously and importing and exporting closing of sealing, and control the blending constituent of two media liquid, by a public mouth of pipe, mix and flow out.
2. a kind of aseptic formula membrane valve as claimed in claim 1, is characterized in that, the sealing between valve gap (07) and valve seat (10) and valve seat (10) are sealed into an integral sealing between importing and exporting.
3. a kind of aseptic formula membrane valve as claimed in claim 1, is characterized in that on valve gap, having an aperture (R1) at least, and this aperture (R1) one end communicates with chamber (R2), and the other end communicates with ambient air.
4. a kind of aseptic formula membrane valve as claimed in claim 1, is characterized in that, between valve gap (07) and valve seat, is connected to yoke configurations.
5. a kind of aseptic formula membrane valve as claimed in claim 1, is characterized in that, valve seat is threeway valve seat.
6. a kind of aseptic formula membrane valve as claimed in claim 1, is characterized in that, actuator comprises pneumatic type or manually operated type.
7. a kind of aseptic formula membrane valve as claimed in claim 6, it is characterized in that, described pneumatic type refers to by valve gap (07), cylinder head (03), spring (06), spring (05), valve (12), transparent cover (01), sign button (02) and seal ring (04,13,14) and forms; Valve gap (07) consists of upper and lower two parts, upper part is connected and fixed by clip (08) with valve seat (10), lower part is threaded connection fixing with cylinder head (03), spring (06) is welded as a whole with valve rod (15), and valve rod (15) is threaded with flap (09a) by valve gap (07) mesopore.
8. a kind of aseptic formula membrane valve as claimed in claim 6, it is characterized in that, described manually operated type is comprised of handwheel (17), drive link (16), valve gap (07), collar (18), valve gap is comprised of upper and lower two parts, upper part is connected and fixed by clip (08) with valve seat (10), lower part is threaded connection fixing with drive link (16), drive link (16) is connected by the T-shaped groove that slides with valve rod (15), collar (18) is fixed in valve gap endoporus draw-in groove, prevents from when drive link from rotating deviating from.
9. a kind of aseptic formula membrane valve as described in one claim as any in claim 1-8, is characterized in that, the inlet of valve seat (10) is inverted trapezoidal, and the minimum diameter place of inlet contacts with diaphragm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310634963.2A CN103672019A (en) | 2013-12-02 | 2013-12-02 | Sterile diaphragm valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310634963.2A CN103672019A (en) | 2013-12-02 | 2013-12-02 | Sterile diaphragm valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103672019A true CN103672019A (en) | 2014-03-26 |
Family
ID=50310426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310634963.2A Pending CN103672019A (en) | 2013-12-02 | 2013-12-02 | Sterile diaphragm valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103672019A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108361433A (en) * | 2018-03-05 | 2018-08-03 | 皑壹汽车科技（上海）有限公司 | A kind of valve for fuel tanks of automobile |
| CN117090974A (en) * | 2023-10-18 | 2023-11-21 | 海普瑞(常州)洁净系统科技有限公司 | Cleaning liquid dispensing valve for manufacturing 12-inch wafer semiconductor |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2438890Y (en) * | 2000-08-18 | 2001-07-11 | 成都英德实业有限公司 | Aseptic diaphragm valve |
| US20030183789A1 (en) * | 2002-03-28 | 2003-10-02 | David Kerg | Piston diaphragm with integral seal |
| JP2005344918A (en) * | 2004-06-07 | 2005-12-15 | Ckd Corp | Manual valve |
| CN101240854A (en) * | 2007-02-02 | 2008-08-13 | 米丽波尔公司 | Valve seal |
| US20090020723A1 (en) * | 2007-07-20 | 2009-01-22 | Ckd Corporation | Manual valve |
| CN201322111Y (en) * | 2008-12-19 | 2009-10-07 | 天津精通控制仪表技术有限公司 | Piston type diaphragm valve specially used in chemical industry |
| US20120193564A1 (en) * | 2011-01-31 | 2012-08-02 | Ckd Corporation | Fluid control valve |
| CN202402698U (en) * | 2011-12-09 | 2012-08-29 | 孙安远 | Diaphragm valve |
| CN203189782U (en) * | 2013-04-16 | 2013-09-11 | 温州华丰阀门机械有限公司 | Medical diaphragm valve |
| CN203614797U (en) * | 2013-12-02 | 2014-05-28 | 东正科技有限公司 | Aseptic diaphragm valve |
-
2013
- 2013-12-02 CN CN201310634963.2A patent/CN103672019A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2438890Y (en) * | 2000-08-18 | 2001-07-11 | 成都英德实业有限公司 | Aseptic diaphragm valve |
| US20030183789A1 (en) * | 2002-03-28 | 2003-10-02 | David Kerg | Piston diaphragm with integral seal |
| JP2005344918A (en) * | 2004-06-07 | 2005-12-15 | Ckd Corp | Manual valve |
| CN101240854A (en) * | 2007-02-02 | 2008-08-13 | 米丽波尔公司 | Valve seal |
| US20090020723A1 (en) * | 2007-07-20 | 2009-01-22 | Ckd Corporation | Manual valve |
| CN201322111Y (en) * | 2008-12-19 | 2009-10-07 | 天津精通控制仪表技术有限公司 | Piston type diaphragm valve specially used in chemical industry |
| US20120193564A1 (en) * | 2011-01-31 | 2012-08-02 | Ckd Corporation | Fluid control valve |
| CN202402698U (en) * | 2011-12-09 | 2012-08-29 | 孙安远 | Diaphragm valve |
| CN203189782U (en) * | 2013-04-16 | 2013-09-11 | 温州华丰阀门机械有限公司 | Medical diaphragm valve |
| CN203614797U (en) * | 2013-12-02 | 2014-05-28 | 东正科技有限公司 | Aseptic diaphragm valve |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108361433A (en) * | 2018-03-05 | 2018-08-03 | 皑壹汽车科技（上海）有限公司 | A kind of valve for fuel tanks of automobile |
| CN117090974A (en) * | 2023-10-18 | 2023-11-21 | 海普瑞(常州)洁净系统科技有限公司 | Cleaning liquid dispensing valve for manufacturing 12-inch wafer semiconductor |
| CN117090974B (en) * | 2023-10-18 | 2024-01-30 | 海普瑞(常州)洁净系统科技有限公司 | Cleaning liquid dispensing valve for manufacturing 12-inch wafer semiconductor |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140326 |