CN103671839A - Speed reducer and monitoring system thereof - Google Patents
Speed reducer and monitoring system thereof Download PDFInfo
- Publication number
- CN103671839A CN103671839A CN201310733141.XA CN201310733141A CN103671839A CN 103671839 A CN103671839 A CN 103671839A CN 201310733141 A CN201310733141 A CN 201310733141A CN 103671839 A CN103671839 A CN 103671839A
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- Prior art keywords
- speed reducer
- controller
- sensor
- information
- display unit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
The invention provides a speed reducer. The speed reducer comprises a speed reducer body and further comprises a sensor, a controller and an emitter, wherein the sensor is used for collecting environment parameters and operation parameters of the speed reducer body in the operation process and outputting signals; the controller is used for receiving the signals sent by the sensor and converting the signals into digital information; the emitter is connected with the controller and sends the digital information to a display device for displaying. The sensor collects information needing to be monitored in the work process of the speed reducer body and conveys the information to the display device through the controller to display the information, and thus the purpose of monitoring the speed reducer body is achieved. Through the speed reducer, mechanical operation on the parameters in the work process of the speed reducer body can be achieved, manual operation is not needed any more, and thus labor intensity of operators is reduced. Besides, online monitoring can be achieved through the speed reducer, stability of the speed reducer in the operation process can be improved, and potential safety hazards can be reduced for the operators. The invention further provides a monitoring system provided with the speed reducer.
Description
Technical field
The present invention relates to industry equipment technical field, particularly a kind of speed reducer and there is the monitoring system of this speed reducer.
Background technique
Speed reducer plays coupling rotating speed and transmitting torque between prime mover and working machine or actuator.
In order to guarantee the stable operation of speed reducer equipment, need to monitor the working procedure of speed reducer equipment.At present, the monitoring of existing speed reducer equipment can only, by different time sections, be monitored by the mode of artificial Site Detection, to guarantee the operation of product.
But it is on-the-spot that the mode of manual detection needs staff to enter the use of speed reducer equipment, and use corresponding monitoring equipment to monitor.This monitoring mode has been wasted a large amount of human resources, and can not realize real-time detection, and affects the normal use of speed reducer equipment.
Therefore, how providing a kind of speed reducer, with reduction personnel waste, is the current technical issues that need to address of those skilled in the art.
Summary of the invention
The object of this invention is to provide a kind of speed reducer, with reduction personnel, waste.Another object of the present invention is to provide a kind of monitoring system with speed reducer.
For solving the problems of the technologies described above, the invention provides following technological scheme:
A speed reducer, comprises speed reducer main body, and it also comprises:
For enviromental parameter and the Operational Limits of collecting described speed reducer main body running, and the sensor of output signal;
Receive the signal that described sensor sends, and be converted to the controller of numerical information;
Be connected with described controller, described numerical information is sent to the transmitter of the display unit for showing.
Preferably, in above-mentioned speed reducer, described sensor comprises temperature transducer, pressure transducer, speed probe and vibration acceleration sensor.
Preferably, in above-mentioned speed reducer, described controller comprises PLC module and chip.
Preferably, in above-mentioned speed reducer, also comprise the information box for the protection of described controller, and described chip is embedded in described information box.
Preferably, in above-mentioned speed reducer, described display unit is computer.
Preferably, in above-mentioned speed reducer, described transmitter is wireless launcher.
A monitoring system for speed reducer, comprises above-mentioned speed reducer, and it also comprises display unit, and described speed reducer is the disclosed speed reducer of above-mentioned any one.
The invention provides a kind of speed reducer, comprise speed reducer main body, also comprise for collecting enviromental parameter and the Operational Limits of speed reducer main body running, and the sensor of output signal; The signal that receiving sensor sends, and be converted to the controller of numerical information; Be connected with controller, numerical information is sent to the transmitter of the display unit for showing.During work, by sensor, collect the information that needs monitoring in speed reducer body of work process, and the information exchange of collecting is crossed to controller be transported to display unit and show, thereby reach the object to the monitoring of speed reducer main body.By the demonstration of sensor, controller and display unit, can realize the parameter in speed reducer body of work process is carried out to mechanized operation, and no longer need manual operation, thereby reduce operator's labor intensity.In addition, by above-mentioned setting, can realize on-line monitoring, therefore, can improve the stability of speed reducer in running, also can reduce operator's potential safety hazard.
The present invention also provides a kind of monitoring system of speed reducer, comprises speed reducer, also comprises display unit, and this speed reducer is above-mentioned disclosed speed reducer, and therefore, this monitoring system with this speed reducer also has above-mentioned technique effect.
Accompanying drawing explanation
The structural representation of the speed reducer that Fig. 1 provides for the embodiment of the present invention.
Embodiment
Core of the present invention is to provide a kind of speed reducer, with reduction personnel, wastes.Another object of the present invention is to provide a kind of monitoring system with speed reducer.
In order to make those skilled in the art person understand better the present invention program, below in conjunction with drawings and embodiments, the present invention is described in further detail.
Please refer to shown in Fig. 1, the embodiment of the invention discloses a kind of speed reducer, comprise speed reducer main body 1, also comprise sensor, controller, transmitter 5 and display unit.
Sensor is as detecting the enviromental parameter of speed reducer main body 1 inside and the equipment of the parameter in speed reducer main body 1 running; it is arranged on the inside of speed reducer main body 1; in practice; can corresponding sensor need to be set according to different parameters, and its combination in any mode is all in protection domain.During work, by sensor, receive the signal detecting, and this signal is spread out of.
The signal that controller sends for receiving sensor, and the signal receiving is converted to numerical information.Signal is converted to readable information, makes the data that finally obtain more direct, more convenient operator reads.
During work, by sensor, collect the information that needs monitoring in speed reducer main body 1 working procedure, and the information exchange of collecting is crossed to controller be transported to display unit and show, thereby reach the object to 1 monitoring of speed reducer main body.By the demonstration of sensor, controller and display unit, can realize the parameter in speed reducer main body 1 working procedure is carried out to mechanized operation, and no longer need manual operation, thereby reduce operator's labor intensity.In addition, by above-mentioned setting, can realize on-line monitoring, therefore, can improve the stability of speed reducer in running, also can reduce operator's potential safety hazard.
In specific embodiment, the sensor comprises temperature transducer 2, pressure transducer 6, speed probe 7 and vibration acceleration sensor 8.Said temperature sensor 2 is for gathering the temperature signal of speed reducer main body 1 inner various piece, pressure transducer 6 is for gathering the signal of speed reducer main body 1 internal pressure value, speed probe 7 is for gathering the tachometer value on the output shaft of speed reducer main body 1, and vibration acceleration sensor 8 is for gathering the acceleration of speed reducer main body 1 vibration.It will be understood by those skilled in the art that, can select corresponding sensor according to the test request of different parameters in practice, and also corresponding sensor can be set for the parameter of diverse location, in the application, the type of sensor, number and mounting point are not specifically limited.
The controller providing in the application comprises PLC module and chip 4, and this chip 4 is connected with transmitter 5.Particularly, operator in use, can preset controller by the mode of programming, to realize the function of pre-set program.And chip 4 can be realized signal is converted into numerical information as the core component of controller.
Further, in embodiment, this speed reducer also comprises the information box 3 for the protection of controller, and the chip 4 of controller is embedded in this information box 3.By chip 4 is embedded in information box 3, can prevent the destruction of external environment to chip 4, to improve the working life of chip 4.Specification for chip 4 can be set according to different requirements, as long as can realize, signal is converted into numerical information.
Further, in embodiment, above-mentioned display unit is computer, can realize the further processing of the numerical information to obtaining by computer.
In specific embodiment, transmitter 5 is set to wireless launcher, information conveyance controller being transformed by wireless launcher is to display unit.By use wireless launcher can make device simple, without connection, thereby simplified installation.
The embodiment of the present invention also provides a kind of monitoring system of speed reducer, comprises speed reducer, and it also comprises display unit, and above-mentioned speed reducer is disclosed speed reducer in above-described embodiment, therefore, the monitoring system with this speed reducer also has above-mentioned all technique effects, at this, is not specifically limited.During work, the transmitter 5 of this speed reducer sends to display unit by information.
In this specification, each embodiment adopts the mode of going forward one by one to describe, and each embodiment stresses is the difference with other embodiments, between each embodiment identical similar part mutually referring to.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To these embodiments' multiple modification, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. a speed reducer, comprises speed reducer main body (1), it is characterized in that, also comprises:
Be used for collecting enviromental parameter and the Operational Limits of described speed reducer main body (1) running, and the sensor of output signal;
Receive the signal that described sensor sends, and be converted to the controller of numerical information;
Be connected with described controller, described numerical information is sent to the transmitter (5) of the display unit for showing.
2. speed reducer according to claim 1, is characterized in that, described sensor comprises temperature transducer (2), pressure transducer (6), speed probe (7) and vibration acceleration sensor (8).
3. speed reducer according to claim 1, is characterized in that, described controller comprises PLC module and chip (4).
4. speed reducer according to claim 3, is characterized in that, also comprise the information box (3) for the protection of described controller, and described chip (4) is embedded in described information box (3).
5. speed reducer according to claim 1, is characterized in that, described display unit is computer.
6. speed reducer according to claim 1, is characterized in that, described transmitter (5) is wireless launcher.
7. a monitoring system for speed reducer, comprises speed reducer, it is characterized in that, also comprises display unit, and described speed reducer is the disclosed speed reducer of the claims 1-6 any one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310733141.XA CN103671839A (en) | 2013-12-19 | 2013-12-19 | Speed reducer and monitoring system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310733141.XA CN103671839A (en) | 2013-12-19 | 2013-12-19 | Speed reducer and monitoring system thereof |
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| Publication Number | Publication Date |
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| CN103671839A true CN103671839A (en) | 2014-03-26 |
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| CN201310733141.XA Pending CN103671839A (en) | 2013-12-19 | 2013-12-19 | Speed reducer and monitoring system thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109296733A (en) * | 2018-09-27 | 2019-02-01 | 湖北航天技术研究院总体设计所 | A kind of automotive transfer case fault monitoring system and method |
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| EP2366989A1 (en) * | 2010-03-19 | 2011-09-21 | Eurocopter | Mechanical assembly with means for monitoring structural anomaly, gearbox provided with such mechanical assembly and method for monitoring structural anomaly |
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Application publication date: 20140326 |
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