CN103663765A - Treatment method of recycling fur chromium retanning liquid for plurality of times - Google Patents
Treatment method of recycling fur chromium retanning liquid for plurality of times Download PDFInfo
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- CN103663765A CN103663765A CN201210314991.1A CN201210314991A CN103663765A CN 103663765 A CN103663765 A CN 103663765A CN 201210314991 A CN201210314991 A CN 201210314991A CN 103663765 A CN103663765 A CN 103663765A
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- microfiltration
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- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims abstract description 206
- 239000007788 liquid Substances 0.000 title claims abstract description 106
- 238000004064 recycling Methods 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 55
- 239000011651 chromium Substances 0.000 title claims description 32
- 229910052804 chromium Inorganic materials 0.000 title claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 71
- 239000002699 waste material Substances 0.000 claims abstract description 66
- 238000001471 micro-filtration Methods 0.000 claims abstract description 63
- 238000005189 flocculation Methods 0.000 claims abstract description 23
- 230000016615 flocculation Effects 0.000 claims abstract description 22
- 239000010802 sludge Substances 0.000 claims abstract description 18
- 239000006228 supernatant Substances 0.000 claims description 73
- 150000003839 salts Chemical class 0.000 claims description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 36
- 239000000706 filtrate Substances 0.000 claims description 21
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 18
- 235000019253 formic acid Nutrition 0.000 claims description 18
- 239000004480 active ingredient Substances 0.000 claims description 15
- 229920002401 polyacrylamide Polymers 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 12
- 239000010865 sewage Substances 0.000 claims description 12
- 238000004458 analytical method Methods 0.000 claims description 8
- 125000002091 cationic group Chemical group 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 5
- 238000003672 processing method Methods 0.000 claims description 4
- 239000010985 leather Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 4
- 210000004209 hair Anatomy 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 60
- 235000002639 sodium chloride Nutrition 0.000 description 58
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 29
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 18
- 239000011780 sodium chloride Substances 0.000 description 15
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 12
- 238000004737 colorimetric analysis Methods 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000010521 absorption reaction Methods 0.000 description 9
- 235000017550 sodium carbonate Nutrition 0.000 description 9
- 229910000029 sodium carbonate Inorganic materials 0.000 description 9
- PXLIDIMHPNPGMH-UHFFFAOYSA-N sodium chromate Chemical compound [Na+].[Na+].[O-][Cr]([O-])(=O)=O PXLIDIMHPNPGMH-UHFFFAOYSA-N 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 239000012086 standard solution Substances 0.000 description 7
- 229910001961 silver nitrate Inorganic materials 0.000 description 6
- 239000008394 flocculating agent Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 210000002268 wool Anatomy 0.000 description 5
- QLOKJRIVRGCVIM-UHFFFAOYSA-N 1-[(4-methylsulfanylphenyl)methyl]piperazine Chemical compound C1=CC(SC)=CC=C1CN1CCNCC1 QLOKJRIVRGCVIM-UHFFFAOYSA-N 0.000 description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 4
- 229910052938 sodium sulfate Inorganic materials 0.000 description 4
- 235000011152 sodium sulphate Nutrition 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- 238000002835 absorbance Methods 0.000 description 3
- 229940117975 chromium trioxide Drugs 0.000 description 3
- WGLPBDUCMAPZCE-UHFFFAOYSA-N chromium trioxide Inorganic materials O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 3
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 description 3
- 238000004448 titration Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 229910021607 Silver chloride Inorganic materials 0.000 description 2
- 239000007853 buffer solution Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- GRWVQDDAKZFPFI-UHFFFAOYSA-H chromium(III) sulfate Chemical compound [Cr+3].[Cr+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRWVQDDAKZFPFI-UHFFFAOYSA-H 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 2
- 239000012085 test solution Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 101710134784 Agnoprotein Proteins 0.000 description 1
- 201000004384 Alopecia Diseases 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 241000283973 Oryctolagus cuniculus Species 0.000 description 1
- 238000013494 PH determination Methods 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 241000282330 Procyon lotor Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000012490 blank solution Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- 239000007857 degradation product Substances 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- ZOMNIUBKTOKEHS-UHFFFAOYSA-L dimercury dichloride Chemical class Cl[Hg][Hg]Cl ZOMNIUBKTOKEHS-UHFFFAOYSA-L 0.000 description 1
- DJZRZTHWOCLLQA-UHFFFAOYSA-L dipotassium 2-carboxybenzoate dihydrogen phosphate Chemical compound P(=O)([O-])([O-])O.[K+].[K+].C(C=1C(C(=O)O)=CC=CC1)(=O)O DJZRZTHWOCLLQA-UHFFFAOYSA-L 0.000 description 1
- OJKANDGLELGDHV-UHFFFAOYSA-N disilver;dioxido(dioxo)chromium Chemical compound [Ag+].[Ag+].[O-][Cr]([O-])(=O)=O OJKANDGLELGDHV-UHFFFAOYSA-N 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 208000024963 hair loss Diseases 0.000 description 1
- 230000003676 hair loss Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- IWZKICVEHNUQTL-UHFFFAOYSA-M potassium hydrogen phthalate Chemical compound [K+].OC(=O)C1=CC=CC=C1C([O-])=O IWZKICVEHNUQTL-UHFFFAOYSA-M 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
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- 238000006748 scratching Methods 0.000 description 1
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- 238000012216 screening Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
本发明公开了一种毛皮铬复鞣液多次循环使用的处理方法,采用板框压滤机微滤和絮凝-微滤联合分阶段联合处理方式进行,具体工艺流程如下:微滤-循环使用5-10次→絮凝-微滤-循环使用1次→微滤-循环使用5-10次→絮凝-微滤-循环使用1次→微滤-循环使用5-10次→絮凝-微滤-循环使用1次→微滤-循环使用5-10次→……如此重复对铬复鞣废液循环使用。采用本发明方法能使毛皮铬复鞣液循环使用次数至少达到60次以上,复鞣液保持良好的鞣性,皮板不发粘,毛被不发绿、不发粘、松散灵活光亮自然,皮板收缩温度可以达到新液初次复鞣效果。具有处理成本低,产生的污泥量少、铬鞣剂损失少等特点。The invention discloses a treatment method for multiple recycling of fur chrome retanning liquor, which is carried out by using plate and frame filter press microfiltration and flocculation-microfiltration combined treatment in stages, and the specific process flow is as follows: microfiltration-recycling 5-10 times → flocculation - microfiltration - recycling 1 time → microfiltration - recycling 5-10 times → flocculation - microfiltration - recycling 1 time → microfiltration - recycling 5-10 times → flocculation - microfiltration - Recycle 1 time→Microfiltration-recycle 5-10 times→...Repeat the recycling of chrome retanning waste liquid. Adopting the method of the present invention can make the fur chrome retanning liquid be recycled for at least 60 times, the retanning liquid maintains good tanning properties, the leather board is not sticky, the hair quilt is not green, sticky, loose, flexible, bright and natural, The shrinkage temperature of the skin board can reach the initial retanning effect of the new solution. It has the characteristics of low processing cost, less sludge generated and less loss of chrome tanning agent.
Description
技术领域 technical field
本申请涉及一种毛皮铬复鞣液多次循环使用的处理方法。The application relates to a treatment method for repeated use of fur chrome retanning liquor.
背景技术 Background technique
为了提高毛皮及其制品质量满足以下条件之一:⑴使毛皮皮板达到丰满、柔软、延伸性和物理机械性能良好的效果,⑵使毛皮满足后续加工工序如染色、加脂、拔色、高温熨烫等要求,⑶使毛皮及其制品耐热稳定性、耐储藏稳定性、耐水洗稳定性良好的效果,⑷使毛皮及其制品耐化学试剂、耐微生物作用、耐酶制剂作用良好的效果。毛皮加工过程对毛皮、皮坯或毛皮服装片材必须经过铬鞣剂鞣制或复鞣。In order to improve the quality of fur and its products, one of the following conditions should be met: (1) to make the fur skin board full, soft, extensible and have good physical and mechanical properties; Ironing and other requirements, (3) the effect of making fur and its products heat-resistant, storage-resistant, and washing-resistant, and (4) making fur and its products resistant to chemical reagents, microorganisms, and enzymes. . In the fur processing process, the fur, skin blank or fur clothing sheet must be tanned or retanned with chrome tanning agent.
铬鞣剂的主要成分是三价铬的碱式硫酸盐和硫酸钠盐,其中起鞣制和复鞣作用的主要是三价铬的碱式硫酸盐。毛皮铬鞣和铬复鞣中,为了防止掉毛和酸肿,还需要加入大量的工业盐或食盐(主要成分为氯化钠,约加入40g/L)。经过大量的实验研究、测试表明,根据不同的铬鞣和铬复鞣工艺和使用的设备,在铬鞣和铬复鞣过程中,毛皮对三价铬的碱式硫酸盐吸收率仅在25%-50%之间,吸收率最低的甚至只有20%左右,毛皮对硫酸钠盐和工业盐的吸收率更低。因而在铬鞣和铬复鞣过程中,大量的铬鞣剂和硫酸钠、工业盐残留在铬鞣和铬复鞣废液中。另一方面,在铬鞣和铬复鞣过程中毛皮上大量的有机物进入废水,如毛纤维、蛋白质、油脂及其降解产物。The main components of the chrome tanning agent are basic sulfate and sodium sulfate of trivalent chromium, among which the basic sulfate of trivalent chromium is mainly used for tanning and retanning. In fur chrome tanning and chrome retanning, in order to prevent hair loss and acid swelling, a large amount of industrial salt or table salt (the main component is sodium chloride, about 40g/L) needs to be added. After a lot of experimental research, tests show that according to different chrome tanning and chrome retanning processes and equipment used, the basic sulfate absorption rate of fur to trivalent chromium is only 25% in the process of chrome tanning and chrome retanning Between -50%, the lowest absorption rate is even only about 20%, and the absorption rate of fur to sodium sulfate and industrial salt is even lower. Therefore, in the process of chrome tanning and chrome retanning, a large amount of chrome tanning agent, sodium sulfate, and industrial salt remain in the waste liquid of chrome tanning and chrome retanning. On the other hand, in the process of chrome tanning and chrome retanning, a large amount of organic matter on the fur enters the wastewater, such as wool fiber, protein, oil and its degradation products.
由于毛皮有丰厚的毛被,为了防止加工过程中毛纤维缠结,因此铬鞣和铬复鞣过程用水量极大,一般是毛皮质量的20倍。Because the fur has a rich coat, in order to prevent the wool fibers from tangling during processing, the water consumption in the chrome tanning and chrome retanning process is extremely large, generally 20 times the quality of the fur.
综上分析,如果将毛皮铬鞣和铬复鞣液用过一次后就排放,既浪费铬鞣剂、工业盐等化工材料,又浪费水资源,同时会对环境造成较大的污染。所以将铬鞣和铬复鞣液循环使用对于节水降耗,减少铬和中性盐对环境污染具有十分重要的意义。许多毛皮厂都在研究试验将毛皮铬鞣和铬复鞣液循环使用,即在使用过一次后,补加铬鞣剂和工业盐后再用,习惯上将这种方法称之为直接循环法。然而在将铬鞣和铬复鞣液循环使用过程中发现,采用直接循环法,循环使用数次以后,即使鞣液中保持较高的铬鞣剂浓度,鞣制效果却不能保证,也就是说,循环数次以后,鞣制液中的铬鞣剂有相当一部分起不到鞣制作用。另一方面铬鞣液和复鞣液循环多次以后,鞣制和复鞣的毛皮毛被发绿、发粘、不够松散,影响最终产品质量。经过实验研究发现,产生上述现象的主要原因有:⑴随着循环使用次数增加,废液中有机物质累积,如降解的皮蛋白质、水解的油脂等消耗铬盐,并附着在毛被上;⑵随着不断补加铬鞣剂和工业盐,鞣制液中性盐(包括铬鞣剂带入的硫酸钠和加入的工业盐)含量累积,使铬配合物组成发生变化,鞣性下降。也有研究用絮凝沉淀法,但是由于絮凝剂选择不当或絮凝条件控制不当,会导致循环使用过程中,因絮凝剂种类、使用量、使用条件不当引起毛皮皮板、毛被发粘,影响毛皮质量,或者因絮凝剂种类、使用量、使用条件不当,絮凝过程中对铬鞣剂的损失率极大,产生的污泥量极大。In summary, if the fur chrome tanning and chrome retanning solutions are used once and then discharged, it will not only waste chemical materials such as chrome tanning agent and industrial salt, but also waste water resources, and will cause greater pollution to the environment. Therefore, recycling chrome tanning and chrome retanning liquor is of great significance for saving water and reducing consumption, and reducing environmental pollution caused by chromium and neutral salts. Many fur factories are researching and testing the recycling of fur chrome tanning and chrome retanning solutions, that is, after using them once, add chrome tanning agents and industrial salts before using them. This method is customarily called the direct circulation method. . However, in the process of recycling chrome tanning and chrome retanning liquor, it is found that the direct circulation method, after recycling several times, even if the concentration of chrome tanning agent is kept higher in the tanning liquor, the tanning effect cannot be guaranteed, that is to say, After several cycles, a considerable part of the chrome tanning agent in the tanning solution will not have the tanning effect. On the other hand, after the chrome tanning solution and the retanning solution have been circulated repeatedly, the tanned and retanned fur is green, sticky, and not loose enough, which affects the quality of the final product. After experimental research, it is found that the main reasons for the above phenomenon are: (1) With the increase in the number of cycles, organic substances in the waste liquid accumulate, such as degraded hide protein, hydrolyzed oil, etc. consume chromium salts and adhere to the wool quilt; (2) With the continuous addition of chrome tanning agent and industrial salt, the content of neutral salt in the tanning solution (including sodium sulfate brought in by chrome tanning agent and added industrial salt) accumulates, which changes the composition of chromium complexes and reduces the tanning performance. There are also studies using flocculation sedimentation method, but due to improper selection of flocculants or improper control of flocculation conditions, it will lead to stickiness of fur panels and wool quilts during recycling due to improper flocculant type, usage amount, and use conditions, which will affect the quality of fur , or due to the type of flocculant, the amount of use, and the improper use conditions, the loss rate of chrome tanning agent during the flocculation process is extremely high, and the amount of sludge generated is extremely large.
发明内容 Contents of the invention
本发明所要解决的技术问题在于提供一种毛皮铬复鞣液多次循环使用的处理方法,采用微滤和絮凝-微滤系统分阶段联合处理,以除去铬复鞣液中的有机杂质,使铬复鞣液达到多次循环使用(至少60次以上),并且最大限度的减少对铬鞣剂的损失和减少处理产生的污泥量的目的;特别是采用阳离子和/或非离子型聚丙烯酰胺有机絮凝剂PAM絮凝和板框压滤机微滤联合分阶段处理方式,使铬复鞣液达到多次循环使用(至少60次以上)的目的。The technical problem to be solved by the present invention is to provide a treatment method for repeated use of fur chrome retanning liquor, which uses microfiltration and flocculation-microfiltration system for joint treatment in stages to remove organic impurities in the chrome retanning liquor, so that The chrome retanning solution can be used repeatedly (at least 60 times), and the loss of chrome tanning agent and the amount of sludge generated by treatment can be minimized; especially cationic and/or non-ionic polypropylene The combination of amide organic flocculant PAM flocculation and plate and frame filter press microfiltration combined with staged treatment makes the chrome retanning liquor achieve the purpose of repeated use (at least 60 times).
采用本发明方法处理毛皮铬复鞣液,能使毛皮铬复鞣液循环使用次数达到60次以上,复鞣液保持良好的鞣性,皮板不发粘,毛被不发绿、不发粘、松散灵活光亮自然,皮板收缩温度可以达到新液初次复鞣效果。具有处理成本低,产生的污泥量少、铬鞣剂损失少等特点。The fur chrome retanning liquid is treated by the method of the present invention, so that the fur chrome retanning liquid can be used repeatedly more than 60 times, the retanning liquid can maintain good tanning performance, the leather board is not sticky, and the wool quilt does not turn green or sticky , Loose, flexible, bright and natural, the shrinkage temperature of the skin board can reach the effect of the initial retanning of the new liquid. It has the characteristics of low processing cost, less sludge generated and less loss of chrome tanning agent.
本发明所述的毛皮铬复鞣液多次循环使用的处理方法,采用板框压滤机微滤和絮凝-微滤联合分阶段联合处理方式进行,具体工艺流程如下:微滤-循环使用5-10次→絮凝-微滤-循环使用1次→微滤-循环使用5-10次→絮凝-微滤-循环使用1次→微滤-循环使用5-10次→絮凝-微滤-循环使用1次→微滤-循环使用5-10次→……如此重复对铬复鞣废液共循环使用至少60次以上。The treatment method for multiple recycling of fur chrome retanning liquor according to the present invention is carried out by plate and frame filter press microfiltration and flocculation-microfiltration joint treatment in stages, and the specific process flow is as follows: microfiltration-recycling 5 -10 times → flocculation-microfiltration-recycle 1 time→microfiltration-recycle 5-10 times→flocculation-microfiltration-recycle 1 time→microfiltration-recycle 5-10 times→flocculation-microfiltration-cycle Use 1 time→microfiltration-recycle 5-10 times→...repeat and recycle the chrome retanning waste liquid for at least 60 times.
所述的微滤-循环使用包括以下步骤:Described microfiltration-recycling comprises the following steps:
⑴铬复鞣⑴Chrome retanning
⑵收集铬复鞣废液⑵Collection of chrome retanning waste liquid
⑶微滤(板框压滤):用无堵塞排污管道泵将铬复鞣废液泵入板框压滤机微滤,控制板框压滤机压力18-25kg,滤布密度15-25微米,将滤出的污泥分离,收集上清液(即滤液)。(3) Microfiltration (plate and frame filter press): Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press for microfiltration, control the pressure of the plate and frame filter press to 18-25kg, and the filter cloth density to 15-25 microns , separate the filtered sludge and collect the supernatant (ie filtrate).
⑷分析上清液有效成分含量:用铬酸钠比色法测定上清液(即滤液)中铬鞣剂浓度,用银量法测定工业盐(主要成分氯化钠)浓度,用pH计测定pH值。⑷Analysis of the content of active ingredients in the supernatant: use the sodium chromate colorimetric method to measure the concentration of chrome tanning agent in the supernatant (i.e. filtrate), use the argentometric method to measure the concentration of industrial salt (the main component sodium chloride), and use a pH meter to measure pH.
⑸上清液循环使用(铬复鞣):将上清液打入铬复鞣设备内,酌情补水,补加铬鞣剂(BASF公司的Chromitan B,或朗盛公司的Chromosal B,或兄弟科技股份有限公司的HLS-C,或其他市售铬鞣剂)和工业盐,将铬鞣剂和工业盐浓度调节达到新液铬复鞣时的初始浓度,用甲酸将pH调整到新液初次铬复鞣时的要求。将待铬复鞣的皮投入,按照新液铬复鞣的工艺进行复鞣。⑸ Recycling of supernatant (chrome retanning): Put the supernatant into the chrome retanning equipment, replenish water as appropriate, and add chrome tanning agent (Chromitan B from BASF, or Chromosal B from Lanxess, or Brother Technology Co., Ltd.'s HLS-C, or other commercially available chrome tanning agent) and industrial salt, adjust the concentration of chrome tanning agent and industrial salt to the initial concentration of the new liquid chrome retanning, and use formic acid to adjust the pH to the new liquid primary chrome Requirements for retanning. Put the hide to be chrome retanned into, and carry out retanning according to the process of new liquid chrome retanning.
按照上述⑴-⑸次序,如此进行微滤-循环使用5-10次,然后进行絮凝-微滤-循环使用1次。According to the above-mentioned ⑴-⑸ sequence, carry out microfiltration-recycle 5-10 times in this way, and then carry out flocculation-microfiltration-recycle 1 time.
所述的絮凝-微滤-循环使用包括以下步骤:Described flocculation-microfiltration-recycling comprises the following steps:
⑴铬复鞣⑴Chrome retanning
⑵收集铬复鞣废液⑵Collection of chrome retanning waste liquid
⑶絮凝:将絮凝剂配置成浓度为0.1wt%的絮凝剂溶液,向收集好的铬复鞣废液中加入铬复鞣废液量0.8%-1.5%(v/v)的絮凝剂溶液,缓慢搅拌均匀,静置1-2h。(3) Flocculation: configure the flocculant into a flocculant solution with a concentration of 0.1wt%, and add a flocculant solution with an amount of 0.8%-1.5% (v/v) of the chrome retanning waste liquid to the collected chrome retanning waste liquid, Stir slowly and evenly, let stand for 1-2h.
絮凝剂的选择:经过对数十种絮凝剂进行筛选,本发明选用的絮凝剂为阳离子型和/或非离子型聚丙烯酰胺有机絮凝剂PAM(山东省聊城市华丰化工科技有限公司生产的华丰阳离子型聚丙烯酰胺有机絮凝剂PAM,和/或上海沃杉化工有限公生产的非离子型聚丙烯酰胺有机絮凝剂PAM)。所述絮凝剂的离子度为30%-40%左右,分子量为900-1000万。本发明所选用的絮凝剂对废液中有机物等杂质絮凝沉淀效果好,对铬的损失率极低,低于5%,不影响复鞣,复鞣后毛皮不发粘。Selection of flocculants: After screening dozens of flocculants, the flocculants selected in the present invention are cationic and/or nonionic polyacrylamide organic flocculants PAM (produced by Liaocheng Huafeng Chemical Technology Co., Ltd., Shandong Province) Huafeng cationic polyacrylamide organic flocculant PAM, and/or non-ionic polyacrylamide organic flocculant PAM produced by Shanghai Woshan Chemical Co., Ltd.). The ionicity of the flocculant is about 30%-40%, and the molecular weight is 9-10 million. The flocculant selected in the present invention has a good flocculation and precipitation effect on impurities such as organic matter in the waste liquid, and has an extremely low loss rate of chromium, which is lower than 5%, does not affect retanning, and the fur is not sticky after retanning.
⑷微滤(板框压滤):用无堵塞排污管道泵将铬复鞣废液泵入板框压滤机微滤,控制板框压滤机压力18-25kg,滤布密度15-25微米,将滤出的污泥分离,收集上清液(即滤液)。⑷ Microfiltration (plate and frame filter press): Use a non-clogging sewage pipeline pump to pump the chromium retanning waste liquid into the plate and frame filter press for microfiltration, control the pressure of the plate and frame filter press to 18-25kg, and the filter cloth density to 15-25 microns , separate the filtered sludge and collect the supernatant (ie filtrate).
⑸分析上清液有效成分含量:用铬酸钠比色法测定上清液(即滤液)液中铬鞣剂浓度,用银量法测定工业盐(主要成分氯化钠)浓度,用pH计测定pH值。⑸Analysis of the content of active ingredients in the supernatant: use the sodium chromate colorimetric method to measure the concentration of chrome tanning agent in the supernatant (i.e. filtrate), use the silver method to measure the concentration of industrial salt (the main component sodium chloride), and use a pH meter Measure the pH.
⑹上清液循环使用(铬复鞣):将上清液打入铬复鞣设备内,酌情补水,补加铬鞣剂(BASF公司的Chromitan B,或朗盛公司的Chromosal B,或兄弟科技股份有限公司的HLS-C,或其他市售铬鞣剂)和工业盐,将铬鞣剂和工业盐浓度调节达到新液铬复鞣时的的初始浓度,用甲酸将pH调整到新液铬复鞣时的要求。将待铬复鞣的皮投入,按照新液铬复鞣的工艺进行复鞣。⑹Recycling of supernatant (chrome retanning): Put the supernatant into the chrome retanning equipment, replenish water as appropriate, and add chrome tanning agent (Chromitan B from BASF, or Chromosal B from Lanxess, or Brother Technology Co., Ltd.'s HLS-C, or other commercially available chrome tanning agent) and industrial salt, adjust the concentration of chrome tanning agent and industrial salt to the initial concentration of the new liquid chrome for retanning, and adjust the pH to the new liquid chrome with formic acid Requirements for retanning. Put the hide to be chrome retanned into, and carry out retanning according to the process of new liquid chrome retanning.
按照上述⑴-⑹次序,如此进行絮凝-微滤-循环使用1次,然后又进行微滤-循环使用5-10次。According to the above-mentioned sequence of ⑴-⑹, carry out flocculation-microfiltration-recycle once, and then carry out microfiltration-recycle 5-10 times.
即本发明首先按照图1所示对铬复鞣废液进行微滤-循环使用5-10次,再按照图2所示对铬复鞣废液进行絮凝-微滤-循环使用1次;又按照图1所示对铬复鞣废液进行微滤-循环使用5-10次,再按照图2所示方法对铬复鞣废液进行絮凝-微滤-循环使用1次;如此反复对铬复鞣废液进行板框压滤机微滤和絮凝-微滤联合分阶段处理,循环使用。对于较干净、油脂含量低的皮复鞣,絮凝次数要少,以节约处理成本,减少污泥量;相反,对于油脂含量高的皮,絮凝次数要多,以除去有机杂质。That is, the present invention first carries out microfiltration-recycling 5-10 times to the chrome retanning waste liquid as shown in Figure 1, then carries out flocculation-microfiltration-recycling 1 time to the chrome retanning waste liquid as shown in Figure 2; Carry out microfiltration-recycling 5-10 times to chromium retanning waste liquid according to shown in Figure 1, carry out flocculation-microfiltration-recycling 1 time to chrome retanning waste liquid again according to the method shown in Figure 2; The retanning waste liquid is treated in stages by plate and frame filter press microfiltration and flocculation-microfiltration combined, and recycled. For the retanning of cleaner skins with low oil content, the number of flocculation should be less to save treatment costs and reduce the amount of sludge; on the contrary, for skins with high oil content, the number of flocculation should be more to remove organic impurities.
分析检测方法:Analysis and detection method:
1)pH值测定:采用酸度计测定1) Determination of pH value: Determination by acidity meter
用pH=4.00的邻苯二甲酸氢钾缓冲溶液和pH=6.86的磷酸二氢钾-邻苯二甲酸氢钾缓冲溶液对酸度计进行定位校对后,把样液倒入烧杯,将饱和甘汞电极浸入被测溶液中,至pH值稳定时(1min内pH值的变化不大于0.01)读数。Use potassium hydrogen phthalate buffer solution with pH=4.00 and potassium dihydrogen phosphate-potassium hydrogen phthalate buffer solution with pH=6.86 to correct the pH meter, pour the sample solution into a beaker, and add saturated calomel Immerse the electrode in the solution to be tested, and read when the pH value is stable (the change of pH value within 1min is not more than 0.01).
2)工业盐氯化钠含量测定2) Determination of sodium chloride content in industrial salt
测定原理:采用银量法测定。在中性Cl-溶液(即含氯化钠的中性溶液)中加入铬酸钾作指示剂,用硝酸银标准溶液滴定。滴定过程中,氯化银首先沉淀出来,待滴定到达终点附近,由于Ag+离子浓度迅速增加,达到了铬酸银的溶度积,此时立刻形成砖红色的Ag2CrO4沉淀,指示出滴定的终点,从而计算氯化钠的含量。反应方程式如下:Determination principle: Determination by silver method. Add potassium chromate as indicator in neutral Cl - solution (that is, neutral solution containing sodium chloride), and titrate with silver nitrate standard solution. During the titration process, silver chloride precipitates first, and when the titration reaches near the end point, due to the rapid increase of the concentration of Ag + ions, the solubility product of silver chromate is reached, and a brick-red Ag 2 CrO 4 precipitate is formed immediately, indicating that end point of the titration to calculate the sodium chloride content. The reaction equation is as follows:
AgNO3+NaCl→AgCl↓+NaNO3 AgNO 3 +NaCl→AgCl↓+NaNO 3
加铬酸钾为指示剂与过量硝酸银作用:Potassium chromate is added as an indicator to interact with excess silver nitrate:
2AgNO3+K2CrO4→Ag2CrO4↓+2KNO3 2AgNO 3 +K 2 CrO 4 →Ag 2 CrO 4 ↓+2KNO 3
试剂和材料:0.1mol/L的硝酸银标准溶液,1%酚酞指示剂,5%铬酸钾指示剂,0.1mol/L的氢氧化钠溶液,0.05mol/L的硫酸溶液。Reagents and materials: 0.1mol/L silver nitrate standard solution, 1% phenolphthalein indicator, 5% potassium chromate indicator, 0.1mol/L sodium hydroxide solution, 0.05mol/L sulfuric acid solution.
测定步骤:吸取10mL过滤后的试液,注入100mL容量瓶中,用蒸馏水稀释至刻度,从中吸取10mL于250mL锥形瓶中,加蒸馏水至100mL,并加3滴1%酚酞指示剂,用0.1mol/L的氢氧化钠溶液中和至红色,然后再用0.05mol/L的硫酸溶液回滴至无色。加1mL5%铬酸钾指示剂,然后用0.1mol/L的硝酸银标准溶液滴定,终点应为橙红色。Determination steps: draw 10mL of the filtered test solution, pour it into a 100mL volumetric flask, dilute to the mark with distilled water, draw 10mL from it into a 250mL Erlenmeyer flask, add distilled water to 100mL, and add 3 drops of 1% phenolphthalein indicator, use 0.1 mol/L sodium hydroxide solution to neutralize to red, and then back-drip with 0.05mol/L sulfuric acid solution until colorless. Add 1mL of 5% potassium chromate indicator, and then titrate with 0.1mol/L silver nitrate standard solution, the end point should be orange-red.
水样中工业盐含量(g/L)按下式计算:The industrial salt content (g/L) in the water sample is calculated according to the following formula:
式中:c为硝酸银标准溶液的浓度,mol/L;V为硝酸银标准溶液的消耗体积,mL。In the formula: c is the concentration of silver nitrate standard solution, mol/L; V is the consumed volume of silver nitrate standard solution, mL.
3)铬鞣剂浓度测定3) Determination of concentration of chrome tanning agent
采用铬酸钠比色法测定。废铬液的Cr3+在碱性条件下用过氧化钠氧化成Cr6+,在碱性条件下呈纯黄色的Na2CrO4。随着量的增加而黄色加深,用直接比色法进行测定(波长390nm)。Determined by sodium chromate colorimetric method. Cr 3+ in waste chromium solution is oxidized to Cr 6+ with sodium peroxide under alkaline conditions, and turns into pure yellow Na 2 CrO 4 under alkaline conditions. As the amount increases, the yellow color deepens, and it is determined by direct colorimetry (wavelength 390nm).
试剂和材料:721型分光光度计,固体过氧化钠(化学纯),0.1mol/L氧氧化钠溶液。Reagents and materials: Model 721 spectrophotometer, solid sodium peroxide (chemically pure), 0.1mol/L sodium oxide solution.
铬标准溶液:称取已在130℃烘箱中烘2h的K2Cr2O7基准试剂0.2827g溶解,移入100mL容量瓶中,稀释至标线。此溶液中Cr6+含量为1mg/mL,将此溶液稀释10倍,则溶液中Cr6+含量为0.1mg/mL。Chromium standard solution: Weigh and dissolve 0.2827g of K 2 Cr 2 O 7 standard reagent that has been baked in an oven at 130°C for 2 hours, transfer it into a 100mL volumetric flask, and dilute to the marked line. The Cr 6+ content in this solution is 1 mg/mL, and the solution is diluted 10 times, then the Cr 6+ content in the solution is 0.1 mg/mL.
测定步骤:Determination steps:
a.制作标准曲线:于7个50mL的容量瓶中分别加入含0.1mgCr/mL的标准溶液为0.0,1.0,2.0,3.0、4.0、5.0、6.0mL,然后分别加入氢氧化钠溶液1mL(使pH≈9),稀释至标线,摇匀,在分光光度计上390nm处进行比色。以未加铬液的空白液作零点调节,以测得的吸光度为纵坐标和相应的铬量为横坐标作出标准曲线。a. To make a standard curve: Add 0.0, 1.0, 2.0, 3.0, 4.0, 5.0, 6.0mL standard solutions containing 0.1mgCr/mL to seven 50mL volumetric flasks, and then add 1mL of sodium hydroxide solution (make pH≈9), dilute to the marked line, shake well, and perform colorimetry at 390nm on a spectrophotometer. Use the blank solution without chromium solution as zero point adjustment, take the measured absorbance as the ordinate and the corresponding chromium amount as the abscissa to draw a standard curve.
b.样品的测定:吸取废铬液1mL于100mL锥形瓶中,加入过氧化钠约0.8g,加入蒸馏水20mL,然后在电炉上缓缓加热煮沸,使Cr3+完全氧化成Cr6+(纯黄色),冷却,将溶液移入100mL容量瓶中,稀释至刻度,摇匀,过滤。吸取滤液10mL稀释至50mL(此时溶液的pH≈9),在分光光度计上390nm处,以未加废液的空白试液作零点调节测定其吸光度。根据测得的吸光度从标准曲线上查出铬量,从而计算废铬液中Cr2O3量。b. Determination of samples: draw 1mL of waste chromium solution into a 100mL Erlenmeyer flask, add about 0.8g of sodium peroxide, add 20mL of distilled water, and then heat and boil slowly on an electric stove to completely oxidize Cr 3+ into Cr 6+ ( Pure yellow), cool, transfer the solution into a 100mL volumetric flask, dilute to the mark, shake well, and filter. Draw 10mL of the filtrate and dilute to 50mL (the pH of the solution at this time ≈ 9), and measure the absorbance at 390nm on the spectrophotometer with the blank test solution without waste liquid as zero point adjustment. Find the amount of chromium from the standard curve according to the measured absorbance, so as to calculate the amount of Cr 2 O 3 in the waste chromium solution.
鞣制液中铬含量(折合为Cr2O3计量)(g/L)用下式计算:Chromium content in tanning liquor (equivalent to Cr 2 O 3 measurement) (g/L) is calculated by the following formula:
式中:m为从标准曲线上查得的Cr量,mg;1为吸取废液的体积,mL;100为稀释液的体积,mL;10为吸取分析液的体积,mL;152为Cr2O3摩尔质量,g;104为1mol Cr2O3中铬物质的量,g。In the formula: m is the amount of Cr found from the standard curve, mg; 1 is the volume of the waste liquid absorbed, mL; 100 is the volume of the diluent, mL; 10 is the volume of the analytical solution absorbed, mL; 152 is Cr 2 O 3 molar mass, g; 104 is the amount of chromium in 1 mol Cr 2 O 3 , g.
粉状铬鞣剂浓度(g/l)=三氧化二铬含量(g/L)×4Powdered chrome tanning agent concentration (g/l) = chromium trioxide content (g/L) x 4
采用本发明的毛皮铬复鞣液多次循环使用的处理方法,循环使用可高达至少60次以上,经计算,每次补加铬鞣剂为新配液铬鞣剂的20%-30%,补加的工业盐量为新配液的15%-25%,补加水不超过10%。即本发明方法在循环使用时可节约铬鞣剂70%-75%,节约工业盐约80%,节约水约80%;且皮板收缩温度在95℃以上,毛皮不发粘,符合产品要求。因此,本发明的毛皮铬复鞣液多次循环使用的处理方法大大增加了循环使用次数,使废液处理成本降低,产生的污泥量少,对铬的损失率低,能够保证毛皮鞣制和复鞣质量,节水、节约化工材料、减少污染效果显著。Adopt the processing method of the fur chrome retanning liquor of the present invention to be recycled multiple times, and the recycling can be up to at least 60 times. After calculation, the chrome tanning agent added each time is 20%-30% of the newly prepared liquid chrome tanning agent, The amount of added industrial salt is 15%-25% of the new solution, and the added water should not exceed 10%. That is to say, the method of the present invention can save 70%-75% of chrome tanning agent, about 80% of industrial salt, and about 80% of water during recycling; and the shrinkage temperature of the leather board is above 95°C, and the fur is not sticky, which meets the product requirements . Therefore, the processing method of the fur chrome retanning liquor of the present invention is repeatedly used, which greatly increases the number of times of recycling, reduces the cost of waste liquid treatment, produces less sludge, and has a low loss rate of chromium, which can ensure fur tanning and Retanning quality, water saving, chemical material saving and pollution reduction effect are remarkable.
附图说明 Description of drawings
图1为本发明的微滤-循环使用工艺路线。Fig. 1 is microfiltration of the present invention-circulation process route.
图2为本发明的絮凝-微滤-循环使用工艺路线。Fig. 2 is the flocculation-microfiltration-recycling process route of the present invention.
具体实施方式 Detailed ways
以下结合具体实施例进一步详细描述本发明的技术方案,但所述实施例不限制本发明的保护范围。The technical solutions of the present invention are further described in detail below in conjunction with specific examples, but the examples do not limit the protection scope of the present invention.
实施例1 獭兔毯铬复鞣液循环使用Example 1 Retanning solution retanning of rex rabbit blanket chrome
1)铬复鞣(第一次新液复鞣)1) Chrome retanning (the first retanning with new solution)
设备:1000L划槽Equipment: 1000L slotting
投皮量:每划槽40-50kgFeeding amount: 40-50kg per groove
水与毛皮液比:20(质量比)Ratio of water to fur liquid: 20 (mass ratio)
温度:32-35℃Temperature: 32-35°C
工业盐(主要成分氯化钠):40g/LIndustrial salt (main component sodium chloride): 40g/L
工业甲酸:0.4-0.5g/LIndustrial formic acid: 0.4-0.5g/L
粉状铬鞣剂(兄弟科技股份有限公司的HLS-C):15g/LPowdered chrome tanning agent (HLS-C of Brother Technology Co., Ltd.): 15g/L
操作:调好水温和水量后,加入工业盐和甲酸,划匀,下皮,划动30min,pH=3.3-3.5,加入粉状铬鞣剂,划动60min。以后每小时划5min,4小时后,加入纯碱3g/L(用纯碱量10倍的水将纯碱溶解,分三次加入,每隔30min加入一次),划30min后,测pH=3.8-4.2,pH达到要求后,划动30min,静置3小时以上,升温至38℃,划动30min,静置过夜,次日早晨,划动10min,捞皮,将皮上液控至划槽内。测定复鞣后皮板的收缩温度,要求达到95℃以上。Operation: After adjusting the water temperature and water volume, add industrial salt and formic acid, paddle evenly, remove the skin, paddle for 30 minutes, pH=3.3-3.5, add powdered chrome tanning agent, paddle for 60 minutes. After 5 minutes every hour, after 4 hours, add soda ash 3g/L (dissolve soda ash with water 10 times the amount of soda ash, add it in three times, add once every 30 minutes), after 30 minutes, measure pH=3.8-4.2, pH After meeting the requirement, paddle for 30 minutes, let it stand for more than 3 hours, raise the temperature to 38°C, paddle for 30 minutes, and let it stand overnight. In the next morning, paddle for 10 minutes, scoop out the skin, and control the fluid on the skin into the scratching groove. Determining the shrinkage temperature of the skin board after retanning requires reaching above 95°C.
2)微滤-循环使用2) Microfiltration - recycling
①收集铬复鞣废液①Collect chrome retanning waste liquid
②微滤(板框压滤)②Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将铬复鞣废液泵入板框压滤机,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,上清液收集。Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and separate the filtered sludge after pressing. The supernatant was collected.
③分析上清液有效成分含量:用铬酸钠比色法测定滤液中铬鞣剂浓度,用pH计测定pH值。③Analyze the content of active ingredients in the supernatant: measure the concentration of chrome tanning agent in the filtrate with sodium chromate colorimetry, and measure the pH value with a pH meter.
④上清液循环使用(复鞣):将上清液打入1000升划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加粉状铬鞣剂,使浓度分别达到初次配置新液要求的浓度,即粉状铬鞣剂约15g/L,补加工业盐(氯化钠)约5-10g/L。将待复鞣的皮坯投入划槽内,进行复鞣,复鞣操作方法与第一次新液复鞣相同。④ Recycling of supernatant (retanning): Put the supernatant into a 1000-liter trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add powdered chrome tanning agent to make the concentration reach the initial Configure the concentration required by the new solution, that is, about 15g/L of powdered chrome tanning agent, and about 5-10g/L of additional industrial salt (sodium chloride). Put the leather base to be retanned into the groove for retanning, and the retanning operation method is the same as that of the first new liquid retanning.
按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液有效成分含量→上清液循环使用(复鞣)这样的顺序进行循环使用共10次。According to the order of chrome retanning→collecting chrome retanning waste liquid→microfiltration (plate and frame filter)→analyzing the content of active ingredients in the supernatant→recycling the supernatant (retanning) for a total of 10 times.
3)第一次絮凝-微滤-循环使用3) The first flocculation - microfiltration - recycling
①收集铬复鞣废液①Collect chrome retanning waste liquid
②絮凝:将阳离子型PAM絮凝剂(山东聊城市华丰化工科技有限公司),配置成浓度0.1wt%的絮凝剂溶液。向收集好的铬复鞣废液中加入复鞣废液量1.0%(v/v)的絮凝剂溶液,缓慢搅拌均匀,静置1h。② Flocculation: The cationic PAM flocculant (Shandong Liaocheng Huafeng Chemical Technology Co., Ltd.) was configured into a flocculant solution with a concentration of 0.1wt%. Add flocculant solution with 1.0% (v/v) retanning waste liquid to the collected chrome retanning waste liquid, stir slowly and evenly, and let stand for 1h.
③微滤(板框压滤)③Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将絮凝后的铬复鞣废液泵入板框压滤机微滤,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,将上清液收集。Use a non-clogging sewage pipeline pump to pump the flocculated chromium retanning waste liquid into the plate and frame filter press for microfiltration, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and filter out The sludge was separated and the supernatant was collected.
④分析上清液有效成分含量:用铬酸钠比色法测定滤液中铬鞣剂浓度,用pH计测定pH值。④ Analyzing the content of active ingredients in the supernatant: use sodium chromate colorimetry to measure the concentration of chrome tanning agent in the filtrate, and use a pH meter to measure the pH value.
⑤上清液循环使用(复鞣):将上清液打入1000升划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加粉状铬鞣剂,使浓度达到初次配置新液要求的浓度,即粉状铬鞣剂约15g/L,补加工业盐10g/L。将待复鞣的皮坯投入划槽内,进行复鞣,复鞣操作方法与第一次新液复鞣相同。⑤ Recycling of supernatant (retanning): put the supernatant into a 1000-liter trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add powdered chrome tanning agent to make the concentration reach the initial configuration The required concentration of the new solution is about 15g/L of powdered chrome tanning agent, and 10g/L of industrial salt is added. Put the leather base to be retanned into the groove for retanning, and the retanning operation method is the same as that of the first new liquid retanning.
4)微滤-循环使用4) Microfiltration - recycling
①收集铬复鞣废液①Collect chrome retanning waste liquid
②微滤(板框压滤)②Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将铬复鞣废液泵入对板框压滤机,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,将上清液收集。Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and separate the filtered sludge after pressing , the supernatant was collected.
③分析上清液有效成分含量:用铬酸钠比色法测定滤液中铬鞣剂浓度,用pH计测定pH值。③Analyze the content of active ingredients in the supernatant: measure the concentration of chrome tanning agent in the filtrate with sodium chromate colorimetry, and measure the pH value with a pH meter.
④上清液循环使用(复鞣):将上清液打入1000升划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加粉状铬鞣剂,使浓度达到初次配置新液要求的浓度,即粉状铬鞣剂约15g/L,补加工业盐(氯化钠)约5g/L。将待复鞣的皮坯投入划槽内,进行复鞣,操作方法与第一次新液复鞣相同。④ Recycling of supernatant (retanning): put the supernatant into a 1000-liter trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add powdered chrome tanning agent to make the concentration reach the initial configuration The required concentration of the new solution is about 15g/L of powdered chrome tanning agent, and about 5g/L of additional industrial salt (sodium chloride). Put the leather base to be retanned into the slot for retanning, the operation method is the same as the first new liquid retanning.
按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液有效成分含量→上清液循环使用(复鞣)这样的顺序进行循环使用共10次。According to the order of chrome retanning→collecting chrome retanning waste liquid→microfiltration (plate and frame filter)→analyzing the content of active ingredients in the supernatant→recycling the supernatant (retanning) for a total of 10 times.
5)第二次絮凝-微滤-循环使用5) The second flocculation - microfiltration - recycling
方法同第一次絮凝-微滤、循环使用。The method is the same as the first flocculation-microfiltration and recycling.
6)微滤-循环使用6) Microfiltration - recycling
再按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液铬鞣剂浓度→上清液循环使用(复鞣),这样的顺序,进行循环使用。共循环使用10次。Then follow the sequence of chrome retanning→collecting chrome retanning waste liquid→microfiltration (plate and frame filter)→analyzing the concentration of chrome tanning agent in the supernatant→recycling the supernatant (retanning). A total of 10 cycles are used.
7)第三次絮凝-微滤-循环使用7) The third flocculation - microfiltration - recycling
方法同第一次絮凝-微滤-循环使用。The method is the same as the first flocculation-microfiltration-cycle.
8)微滤-循环使用8) Microfiltration - recycling
再按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液铬鞣剂浓度→上清液循环使用(复鞣)这样的顺序进行循环使用共10次。Then follow the sequence of chrome retanning→collect chrome retanning waste liquid→microfiltration (plate and frame filter)→analyze the concentration of chrome tanning agent in the supernatant→recycle the supernatant (retanning) for a total of 10 times.
总计循环使用60次。A total of 60 cycles are used.
表1 新液及部分循环使用分析检测数据及补加化工材料量Table 1 Analysis and detection data of new liquid and partial recycling and the amount of additional chemical materials
从表1中可以看出:复鞣过程中铬鞣剂的吸收率极低,平均吸收率21.5%,不超过25%,循环使用时需要补加的铬鞣剂比例很小,约为新配液加入量的25%-30%,每次可按新配液加入量的25%-30%补加;工业盐可按新配液加入量的15%-25%补加;且循环使用中需要补加的水量很少。It can be seen from Table 1 that the absorption rate of the chrome tanning agent in the retanning process is extremely low, with an average absorption rate of 21.5%, not exceeding 25%. 25%-30% of the added amount of the liquid, each time it can be supplemented according to 25%-30% of the newly prepared liquid; industrial salt can be added according to 15%-25% of the newly prepared liquid; and it is being recycled The amount of water that needs to be added is very small.
实施例2 貉子皮铬复鞣液循环使用Example 2 Recycling of raccoon skin chrome retanning solution
1)铬复鞣(第一次新液复鞣)1) Chrome retanning (the first retanning with new solution)
设备:1000L划槽Equipment: 1000L slotting
投皮量:每划槽40kgFeeding amount: 40kg per groove
液比:25(水与毛皮质量比)Liquid ratio: 25 (water to fur mass ratio)
温度:32-35℃Temperature: 32-35°C
工业盐:40g/LIndustrial salt: 40g/L
甲酸:0.4-0.5g/LFormic acid: 0.4-0.5g/L
粉状铬鞣剂(兄弟科技股份有限公司的HLS-C,盐基度33%,三氧化二铬含量25%):15g/LPowdered chrome tanning agent (HLS-C from Brother Technology Co., Ltd., 33% basicity, 25% chromium trioxide content): 15g/L
操作:调好水温和水量后,加入工业盐和甲酸,划匀,下皮,划动30min,pH=3-3.5,加入粉状铬鞣剂,划动60min。以后每小时划5min,4小时后,加入纯碱3g/L(用纯碱量10倍的水将纯碱溶解,分三次加入,每隔30min加入一次),划30min后,用pH计测pH=3.8-4.0,pH达到要求后,划动30min,静置3小时以上,升温至3 8℃,划动30min,静置过夜,次日早晨,划动10min,捞皮,将皮上液控至划槽内。测定复鞣后皮板的收缩温度,要求达到95℃以上。Operation: After adjusting the water temperature and water volume, add industrial salt and formic acid, paddle evenly, remove the skin, paddle for 30 minutes, pH=3-3.5, add powdered chrome tanning agent, paddle for 60 minutes. After 5 minutes every hour, after 4 hours, add soda ash 3g/L (dissolve soda ash with water 10 times the amount of soda ash, add it in three times, add once every 30 minutes), after 30 minutes, use a pH meter to measure pH=3.8- 4.0, when the pH reaches the requirement, paddle for 30 minutes, let it stand for more than 3 hours, raise the temperature to 38°C, paddle for 30 minutes, and let it stand overnight. In the next morning, paddle for 10 minutes, scoop out the skin, and control the supernatant to the groove Inside. Determining the shrinkage temperature of the skin board after retanning requires reaching above 95°C.
2)微滤-循环使用2) Microfiltration - recycling
①收集铬复鞣废液①Collect chrome retanning waste liquid
②微滤(板框压滤)②Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将铬复鞣废液泵入对板框压滤机,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,将上清液收集。Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and separate the filtered sludge after pressing , the supernatant was collected.
③分析上清液有效成分含量:用铬酸钠比色法测定滤液中铬鞣剂浓度,用pH计测定pH值(结果见表2)。③Analysis of the content of active ingredients in the supernatant: measure the concentration of chrome tanning agent in the filtrate with sodium chromate colorimetry, and measure the pH value with a pH meter (results are shown in Table 2).
④上清液循环使用(复鞣):将上清液打入1000升划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加铬鞣剂,使浓度达到初次配置新液要求的浓度,即粉状铬鞣剂15g/L,补加工业盐10g/L。将待复鞣的皮坯投入划槽内,进行复鞣,操作方法与第一次新液复鞣相同。④Supernatant recycling (retanning): Put the supernatant into a 1000-liter trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add chrome tanning agent to make the concentration reach the initial configuration of the new solution The required concentration is 15g/L of powdered chrome tanning agent and 10g/L of industrial salt. Put the leather base to be retanned into the slot for retanning, the operation method is the same as the first new liquid retanning.
按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液有效成分含量→上清液循环使用(复鞣)这样的顺序使复鞣液进行循环使用9次。According to the order of chrome retanning→collecting chrome retanning waste liquid→microfiltration (plate and frame filter)→analyzing the content of active ingredients in the supernatant liquid→recycling the supernatant liquid (retanning) to recycle the retanning liquid 9 times .
3)第一次絮凝-微滤-循环使用3) The first flocculation - microfiltration - recycling
①收集铬复鞣废液①Collect chrome retanning waste liquid
②絮凝:将非离子型PAM絮凝剂(上海沃衫化工有限公司),配置成浓度约0.1%的絮凝剂溶液。向收集好的铬复鞣废液中加入废液量1.5%的絮凝剂溶液,缓慢搅拌均匀;静置1.5h。② Flocculation: The non-ionic PAM flocculant (Shanghai Woshan Chemical Co., Ltd.) is configured into a flocculant solution with a concentration of about 0.1%. Add 1.5% flocculant solution to the collected chrome retanning waste liquid, stir slowly and evenly; let stand for 1.5h.
③微滤(板框压滤)③Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将铬复鞣废液泵入对板框压滤机,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,将上清液收集。Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and separate the filtered sludge after pressing , the supernatant was collected.
④分析上清液有效成分含量:用铬酸钠比色法测定滤液中铬鞣剂浓度,用pH计测定pH值(结果见表2)。④ Analyzing the content of active ingredients in the supernatant: measure the concentration of chrome tanning agent in the filtrate with sodium chromate colorimetry, and measure the pH value with a pH meter (results are shown in Table 2).
⑤上清液循环使用(复鞣):将上清液打入1000升划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加铬鞣剂,使浓度达到初次配置新液要求的浓度,即粉状铬鞣剂15g/L,补加工业盐5g/L。将待复鞣的皮坯投入划槽内,进行复鞣,操作方法与第一次新液复鞣相同。⑤ Recycling of the supernatant (retanning): Put the supernatant into a 1000-liter trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add chrome tanning agent to make the concentration reach the initial configuration of the new solution The required concentration is 15g/L of powdered chrome tanning agent and 5g/L of industrial salt. Put the leather base to be retanned into the slot for retanning, the operation method is the same as the first new liquid retanning.
4)微滤-循环使用4) Microfiltration - recycling
①收集铬复鞣废液①Collect chrome retanning waste liquid
②微滤(板框压滤)②Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将铬复鞣废液泵入对板框压滤机,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,将上清液收集。Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and separate the filtered sludge after pressing , the supernatant was collected.
③分析上清液有效成分含量:用铬酸钠比色法测定滤液中铬鞣剂浓度,用pH计测定pH值。③Analyze the content of active ingredients in the supernatant: measure the concentration of chrome tanning agent in the filtrate with sodium chromate colorimetry, and measure the pH value with a pH meter.
④上清液循环使用(复鞣):将上清液打入1000升划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加铬鞣剂,使浓度达到初次配置新液要求的浓度,即粉状铬鞣剂15g/L,补加工业盐5g/L。将待复鞣的皮坯投入划槽内,进行复鞣,操作方法与第一次新液复鞣相同。④Supernatant recycling (retanning): Put the supernatant into a 1000-liter trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add chrome tanning agent to make the concentration reach the initial configuration of the new solution The required concentration is 15g/L of powdered chrome tanning agent and 5g/L of industrial salt. Put the leather base to be retanned into the slot for retanning, the operation method is the same as the first new liquid retanning.
按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液有效成分含量→上清液循环使用(复鞣)这样的顺序使复鞣液进行循环使用9次。According to the order of chrome retanning→collecting chrome retanning waste liquid→microfiltration (plate and frame filter)→analyzing the content of active ingredients in the supernatant liquid→recycling the supernatant liquid (retanning) to recycle the retanning liquid 9 times .
5)第二次絮凝-微滤-循环使用5) The second flocculation - microfiltration - recycling
方法同第一次絮凝-微滤-循环使用。The method is the same as the first flocculation-microfiltration-cycle.
6)微滤-循环使用6) Microfiltration - recycling
再按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液有效成分含量→上清液循环使用(复鞣)这样的顺序使复鞣液进行循环使用。The retanning solution is then recycled in the order of chrome retanning→collecting chrome retanning waste liquid→microfiltration (plate and frame filter)→analyzing the content of active ingredients in the supernatant liquid→recycling the supernatant liquid (retanning).
总计循环使用60次。A total of 60 cycles are used.
表2 前20次循环使用分析检测结果及补加的化工材料、水量Table 2 Analysis and test results of the first 20 cycles of use and the amount of added chemical materials and water
从表2中可以看出:复鞣过程中铬鞣剂的吸收率极低,平均吸收率为20.56%,不超过25%,循环使用时需要补加的铬鞣剂比例很小,每次可按新配液加入量的25%-30%补加;工业盐可按新配液加入量的15%-25%补加,且循环使用中需要补加的水量很少。As can be seen from Table 2: the absorption rate of chrome tanning agent is extremely low in the retanning process, and the average absorption rate is 20.56%, no more than 25%. Add 25%-30% of the newly prepared solution; industrial salt can be added according to 15%-25% of the newly prepared solution, and the amount of water that needs to be added during recycling is very small.
实施例3 小湖羊皮铬复鞣液循环使用Example 3 Recycling of small lake sheepskin chrome retanning solution
1)铬复鞣(第一次新液复鞣)1) Chrome retanning (the first retanning with new solution)
设备:1000L划槽Equipment: 1000L slotting
投皮量:每划槽40-50kgFeeding amount: 40-50kg per groove
水与毛皮液比:20(质量比)Ratio of water to fur liquid: 20 (mass ratio)
温度:32-35℃Temperature: 32-35°C
工业盐:(主要成分氯化钠)40g/LIndustrial salt: (main component sodium chloride) 40g/L
甲酸:0.4-0.5g/LFormic acid: 0.4-0.5g/L
粉状铬鞣剂(兄弟科技股份有限公司的HLS-C,盐基度33%,三氧化二铬含量25%):15g/LPowdered chrome tanning agent (HLS-C from Brother Technology Co., Ltd., 33% basicity, 25% chromium trioxide content): 15g/L
操作:调好水温和水量后,加入工业盐和甲酸,划匀,下皮,划动30min,加入铬鞣剂,划动60min。以后每小时划5min,4小时后,加入纯碱:3g/L(用纯碱量10倍的水将纯碱溶解,分三次加入,每隔30min加入一次),划30min后,用pH计测pH=3.8-4.0,pH达到要求后,划动30min,静置3小时以上,升温至38℃,划动30min,静置过夜,次日早晨,划动10min,捞皮,将皮上液控至划槽内。测定复鞣后皮板的收缩温度,要求达到95℃以上。Operation: After adjusting the water temperature and water volume, add industrial salt and formic acid, paddle evenly, remove the skin, paddle for 30 minutes, add chrome tanning agent, paddle for 60 minutes. After 5 minutes every hour, after 4 hours, add soda ash: 3g/L (dissolve soda ash with water 10 times the amount of soda ash, add it in three times, add once every 30 minutes), after 30 minutes, use a pH meter to measure pH = 3.8 -4.0, when the pH reaches the requirement, paddle for 30 minutes, let it stand for more than 3 hours, raise the temperature to 38°C, paddle for 30 minutes, and let it stand overnight. Next morning, paddle for 10 minutes, remove the skin, and control the supernatant of the skin to the groove Inside. Determining the shrinkage temperature of the skin board after retanning requires reaching above 95°C.
2)微滤-循环使用2) Microfiltration - recycling
①收集复鞣废液① Collect retanning waste liquid
②微滤(板框压滤)②Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将铬复鞣废液泵入对板框压滤机,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,将上清液收集。Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and separate the filtered sludge after pressing , the supernatant was collected.
③分析上清液铬鞣剂浓度及pH(结果见表3)。③ Analyze the concentration and pH of the chrome tanning agent in the supernatant (results are shown in Table 3).
④上清液循环使用(复鞣):将上清液打入划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加铬鞣剂,使浓度达到初次配置新液要求的浓度,即粉状铬鞣剂15g/L,补加工业盐5-8g/L。将待复鞣的皮坯投入划槽内,进行复鞣,操作方法与第一次新液复鞣相同。④ Recycling of the supernatant (retanning): Put the supernatant into the trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add chrome tanning agent to make the concentration reach the requirement for the initial configuration of the new solution Concentration, that is, powdered chrome tanning agent 15g/L, supplementary industrial salt 5-8g/L. Put the leather base to be retanned into the slot for retanning, the operation method is the same as the first new liquid retanning.
按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液铬鞣剂浓度→上清液循环使用(复鞣)这样的顺序使复鞣液进行循环使用共20次。According to the order of chrome retanning→collecting chrome retanning waste liquid→microfiltration (plate and frame filter)→analyzing the concentration of chrome tanning agent in the supernatant→recycling the supernatant (retanning), the retanning liquid is recycled and used together. 20 times.
3)第一次絮凝-微滤-循环使用3) The first flocculation - microfiltration - recycling
①收集复鞣废液① Collect retanning waste liquid
②絮凝:将阳离子型PAM絮凝剂(山东聊城市华丰化工科技有限公司),配置成浓度约0.1%的絮凝剂溶液。向收集好的铬复鞣废液中加入废液量1.0%的阳离子型PAM絮凝剂溶液缓慢搅拌均匀,静置1.5h,② Flocculation: The cationic PAM flocculant (Shandong Liaocheng Huafeng Chemical Technology Co., Ltd.) is configured into a flocculant solution with a concentration of about 0.1%. Add cationic PAM flocculant solution with 1.0% waste liquid amount to the collected chrome retanning waste liquid, stir slowly and evenly, let stand for 1.5h,
③微滤(板框压滤)③Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将铬复鞣废液泵入对板框压滤机,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,将上清液收集。Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and separate the filtered sludge after pressing , the supernatant was collected.
④分析上清液铬鞣剂浓度及pH。④ Analyze the concentration and pH of the chrome tanning agent in the supernatant.
⑤上清液循环使用(复鞣):将上清液打入划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加铬鞣剂,使浓度达到初次配置新液要求的浓度,即粉状铬鞣剂15g/L,补加工业盐5-8g/L。将待复鞣的皮坯投入划槽内,进行复鞣,操作方法与第一次新液复鞣相同。⑤ Recycling of the supernatant (retanning): Put the supernatant into the trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add chrome tanning agent to make the concentration reach the requirement for the initial configuration of the new solution Concentration, that is, powdered chrome tanning agent 15g/L, supplementary industrial salt 5-8g/L. Put the leather base to be retanned into the slot for retanning, the operation method is the same as the first new liquid retanning.
4)微滤-循环使用4) Microfiltration - recycling
①收集复鞣废液① Collect retanning waste liquid
②微滤(板框压滤)②Microfiltration (plate and frame filter press)
用无堵塞排污管道泵将铬复鞣废液泵入对板框压滤机,用密度15微米的滤布微滤,控制板框压滤机压力20kg,压滤后将滤出的污泥分离,将上清液收集。Use a non-clogging sewage pipeline pump to pump the chrome retanning waste liquid into the plate and frame filter press, use a filter cloth with a density of 15 microns for microfiltration, control the pressure of the plate and frame filter press to 20kg, and separate the filtered sludge after pressing , the supernatant was collected.
③分析上清液铬鞣剂浓度及pH。③ Analyze the concentration and pH of the chrome tanning agent in the supernatant.
④上清液循环使用(复鞣):将上清液打入划槽中,酌情补水,用甲酸将滤液pH调至3.3-3.5,补加铬鞣剂,使浓度达到初次配置新液要求的浓度,即粉状铬鞣剂15g/L,补加工业盐5-8g/L。将待复鞣的皮坯投入划槽内,进行复鞣,操作方法与第一次新液复鞣相同。④ Recycling of the supernatant (retanning): Put the supernatant into the trough, replenish water as appropriate, adjust the pH of the filtrate to 3.3-3.5 with formic acid, and add chrome tanning agent to make the concentration reach the requirement for the initial configuration of the new solution Concentration, that is, powdered chrome tanning agent 15g/L, supplementary industrial salt 5-8g/L. Put the leather base to be retanned into the slot for retanning, the operation method is the same as the first new liquid retanning.
按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液铬鞣剂浓度→上清液循环使用(复鞣)这样的顺序使复鞣液进行循环使用共15次。According to the order of chrome retanning→collecting chrome retanning waste liquid→microfiltration (plate and frame filter)→analyzing the concentration of chrome tanning agent in the supernatant→recycling the supernatant (retanning), the retanning liquid is recycled and used together. 15 times.
5)第二次絮凝-微滤5) The second flocculation-microfiltration
方法同第一次絮凝-微滤-循环使用。The method is the same as the first flocculation-microfiltration-cycle.
6)微滤-循环使用6) Microfiltration - recycling
再按照铬复鞣→收集铬复鞣废液→微滤(板框压滤)→分析上清液铬鞣剂浓度→上清液循环使用(复鞣)这样的顺序使复鞣液进行循环使用,操作方法与第一次新液复鞣相同。Then follow the sequence of chrome retanning→collect chrome retanning waste liquid→microfiltration (plate and frame filter)→analyze the concentration of chrome tanning agent in the supernatant→recycle the supernatant (retanning) to recycle the retanning liquid , the method of operation is the same as the first new solution retanning.
总计循环使用60次。A total of 60 cycles are used.
表3 前20次循环使用分析检测结果及补加的化工材料、水量Table 3 Analysis and test results of the first 20 cycles of use and the amount of added chemical materials and water
从表3中可以看出:复鞣中铬鞣剂的吸收率极低,平均吸收率低于25%,循环使用时需要补加的铬鞣剂比例很小,低于新配液加入量的30%,每次可按新配液加入量的25%-30%补加;工业盐可按新配液加入量的10%-25%补加,且整个循环使用中需要补加的水量很少。As can be seen from Table 3: the absorption rate of the chrome tanning agent in retanning is extremely low, and the average absorption rate is lower than 25%. 30%, it can be supplemented according to 25%-30% of the newly prepared solution each time; industrial salt can be supplemented according to 10%-25% of the newly prepared solution, and the amount of water that needs to be added during the entire cycle is very large few.
表4 补加工业盐量与复鞣废液中氯化钠浓度关系Table 4 The relationship between the amount of supplementary industrial salt and the concentration of sodium chloride in the retanning waste liquor
从表4可以看出:在循环的前5次,每次补加20g/L工业盐,废液中氯化钠浓度随循环次数的增加不断增加,最大值达到115g/L,之后每次补加10g/L食盐,废液中食盐含量基本趋于稳定在90g/L左右,能满足工艺要求,皮不膨胀,不掉毛。即使每次按照补加10g/L这样的补加量,氯化钠浓度仍可达到初次复鞣浓度的1.5-2倍,浓度偏高。以上3个实施例中,新液要求工业盐40g/L,因此循环使用时,每次补加工业盐量控制在5-10g/L之间,复鞣效果良好。As can be seen from Table 4: in the first 5 times of circulation, 20g/L industrial salt was added each time, and the concentration of sodium chloride in the waste liquid increased continuously with the increase of the number of cycles, and the maximum value reached 115g/L. Adding 10g/L salt, the salt content in the waste liquid tends to be stable at about 90g/L, which can meet the process requirements, and the skin does not swell and does not shed hair. Even if the additional amount of 10g/L is added each time, the concentration of sodium chloride can still reach 1.5-2 times of the initial retanning concentration, which is too high. In the above three embodiments, the new liquid requires 40g/L of industrial salt, so when recycling, the amount of added industrial salt is controlled between 5-10g/L each time, and the retanning effect is good.
比较表1、表2、表3的数据可以看出:絮凝-微滤-循环使用与仅微滤-循环使用比较,废液中铬鞣剂浓度变化不大。但是絮凝-微滤-循环使用有助于进一步除去废液中的有机杂质。这说明用本发明选用的絮凝剂絮凝对铬鞣剂的损失率极低,平均不超过5%。本申请所用阳离子絮凝剂对有机碳NPOC去除率为2 1.7%,非离子絮凝剂对有机碳NPOC去除率为20.7%。Comparing the data in Table 1, Table 2, and Table 3, it can be seen that the concentration of chrome tanning agent in the waste liquid does not change much compared with that of flocculation-microfiltration-recycling and only microfiltration-recycling. But flocculation-microfiltration-recycling helps to further remove organic impurities in waste liquid. This shows that the loss rate of the chrome tanning agent is extremely low with the flocculant flocculation selected by the present invention, no more than 5% on average. The cationic flocculant used in this application has a removal rate of 21.7% for NPOC of organic carbon, and the removal rate of nonionic flocculant for NPOC of organic carbon is 20.7%.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the invention can be Modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the claims of the present invention.
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Application publication date: 20140326 |