CN103661476B - High-speed railway vehicle barrier-removing device - Google Patents
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Abstract
本发明涉及一种高速轨道车辆清障装置,在头车车体底部的两侧各设置一个,由安装座和清障部件组成,所述清障部件通过紧固件固定在所述安装座上,所述安装座固定在车体底部上,所述清障部件为叠置的双层橡胶板结构。本发明整体结构简单,使用安全可靠,安装检修非常方便,清障装置安装与流线型的头型车辆外形一致,外观整体效果好。轨道车辆清障装置距离轨面的距离小,能有效清除轨面上小型障碍物,又同时不摩擦轨道,是持续实现动车组及高速铁路车辆安全运营的重要保障。
The invention relates to a high-speed rail vehicle obstacle removal device, which is provided on both sides of the bottom of the head car body, and is composed of a mounting seat and an obstacle removal component, and the obstacle removal component is fixed on the mounting seat by a fastener , the mounting seat is fixed on the bottom of the vehicle body, and the obstacle-clearing component is a stacked double-layer rubber plate structure. The present invention has simple overall structure, safe and reliable use, very convenient installation and maintenance, the installation of the obstacle removal device is consistent with the shape of a streamlined head-shaped vehicle, and the overall effect of the appearance is good. The rail vehicle obstacle removal device has a small distance from the rail surface, which can effectively remove small obstacles on the rail surface without rubbing the track. It is an important guarantee for the continuous realization of the safe operation of EMUs and high-speed railway vehicles.
Description
技术领域technical field
本发明涉及一种高速轨道车辆清障装置,属于轨道车辆制造技术领域。The invention relates to a high-speed rail vehicle obstacle removal device, which belongs to the technical field of rail vehicle manufacturing.
背景技术Background technique
我国的高速铁路网络建设持续推进,上线运营的动车组及高速铁路车辆越来越多,保障铁路车辆安全无故障运营一直是车辆管理部门和制造商的首要要素。虽然高速铁路线路安全设施和安全保障持续加强,但是,我国的高速铁路线路长,线路跨越地质环境多样,无法提供完全无杂物的轨道线路。The construction of my country's high-speed railway network continues to advance, and more and more EMUs and high-speed railway vehicles are on the line. Ensuring the safe and trouble-free operation of railway vehicles has always been the primary factor for vehicle management departments and manufacturers. Although the safety facilities and security guarantees of high-speed railway lines continue to be strengthened, my country's high-speed railway lines are long, and the lines span various geological environments, so it is impossible to provide a completely debris-free track line.
目前运营的铁路机车的头部均设置了钢制排障器,该排障器距离轨道表面距离在200mm左右,在速度低于200Km/h速度运营下,能有效的清除列车运行前方的一般障碍物。但是高速铁路运行速度大于200Km/h,一些细小的障碍物在车辆高速运行时,造成瞬间飞窜,极易造成车辆的损坏,而此时,钢制排障器由于距轨面的距离限制,无法将贴近轨道部分障碍物清除,容易发生安全事故。The head of the railway locomotive currently in operation is equipped with a steel obstacle remover. The distance between the obstacle remover and the track surface is about 200mm. When the speed is lower than 200Km/h, it can effectively remove the general obstacles in front of the train. things. However, the running speed of the high-speed railway is greater than 200Km/h. Some small obstacles will fly away instantly when the vehicle is running at high speed, which can easily cause damage to the vehicle. At this time, the steel obstacle remover is limited by the distance from the rail surface. Obstacles close to the track cannot be removed, and safety accidents are prone to occur.
发明内容Contents of the invention
本发明主要目的在于解决上述问题和不足,提供一种结构简单,易于安装和维修,能安全可靠的清除车辆道路上大小障碍物的高速轨道车辆清障装置。The main purpose of the present invention is to solve the above-mentioned problems and deficiencies, and provide a high-speed rail vehicle obstacle removal device that is simple in structure, easy to install and maintain, and can safely and reliably remove large and small obstacles on the vehicle road.
为实现上述目的,本发明的技术方案是:For realizing the above object, technical scheme of the present invention is:
一种高速轨道车辆清障装置,在头车车体底部的两侧各设置一个,由安装座和清障部件组成,所述清障部件通过紧固件固定在所述安装座上,所述安装座固定在车体底部,所述清障部件为叠置的双层橡胶板结构。A high-speed rail vehicle obstacle removal device, one is provided on both sides of the bottom of the head car body, and it is composed of a mounting seat and an obstacle removal component. The obstacle removal component is fixed on the mounting seat by a fastener. The mounting seat is fixed on the bottom of the vehicle body, and the obstacle-clearing component is a stacked double-layer rubber plate structure.
进一步,所述双层橡胶板在高度方向上错开布置,在车辆运行方向上位于前侧的外层橡胶板的底边在高度方向上的位置低于位于后侧的内层橡胶板的底边。Further, the double-layer rubber plates are arranged staggered in the height direction, and the bottom edge of the outer rubber plate located on the front side in the direction of vehicle running is lower than the bottom edge of the inner rubber plate located on the rear side in the height direction. .
进一步,所述外层橡胶板与内层橡胶板相互错开的距离H为40mm-60mm。Further, the distance H between the outer rubber sheet and the inner rubber sheet is 40mm-60mm.
进一步,位于车体两侧的所述双层橡胶板与车辆运行方向成一角度斜向设置,两侧的所述双层橡胶板沿车辆运行方向延伸后形成一夹角α。Further, the double-layer rubber sheets on both sides of the vehicle body are arranged obliquely at an angle to the running direction of the vehicle, and the double-layer rubber sheets on both sides extend along the running direction of the vehicle to form an included angle α.
进一步,所述夹角α的范围为45°≤α≤55°。Further, the range of the included angle α is 45°≤α≤55°.
进一步,所述双层橡胶板的最底边与轨道的上表面之间的距离L为15mm至20mm。Further, the distance L between the bottommost edge of the double-layer rubber sheet and the upper surface of the track is 15 mm to 20 mm.
进一步,所述安装座由一个框架及两个压板拼接而成,两个所述压板的顶部固定在所述框架上,所述框架固定在所述车体底部,所述双层橡胶板的上部夹在两个所述压板之间通过紧固件固定连接。Further, the mounting base is spliced by a frame and two pressure plates, the tops of the two pressure plates are fixed on the frame, the frame is fixed on the bottom of the vehicle body, and the upper part of the double-layer rubber plate Clamped between the two pressure plates and fixedly connected by fasteners.
进一步,在所述安装座上开设有用于固定紧固件的一个或多个安装孔,所述安装孔为沿高度方向延伸的长圆孔。Further, one or more mounting holes for fixing fasteners are opened on the mounting base, and the mounting holes are oblong holes extending along the height direction.
进一步,所述长圆孔的长度为60mm-80mm。Further, the length of the oblong hole is 60mm-80mm.
进一步,在所述紧固件上设置有防松装置。Further, an anti-loosening device is provided on the fastener.
综上内容,本发明所述的高速轨道车辆清障装置,整体结构简单,易于安装、拆卸和检修,由于清障部件采用双层橡胶板结构,而且具底部距离轨道上表面的距离小,能提高清障部件的结构强度,有效清除轨面上小型障碍物,是现有车辆上钢制排障器的有效补充。In summary, the obstacle removal device for high-speed rail vehicles of the present invention has a simple overall structure and is easy to install, disassemble and overhaul. Since the obstacle removal parts adopt a double-layer rubber plate structure, and the distance between the bottom and the upper surface of the rail is small, it can Improve the structural strength of the obstacle removal parts and effectively remove small obstacles on the rail surface, which is an effective supplement to the steel obstacle remover on the existing vehicles.
清障装置采用紧固件长圆孔配合安装,可有效调节安装孔的高度,保证清障装置的最下面距离轨道的距离在15mm至20mm的范围内,实现既保护车轮和车体部件,又同时不摩擦轨道。The obstacle removal device is installed with the oblong hole of the fastener, which can effectively adjust the height of the installation hole, and ensure that the distance between the bottom of the obstacle removal device and the track is within the range of 15mm to 20mm, so as to protect the wheels and car body parts, and at the same time Does not rub the track.
附图说明Description of drawings
图1是本发明总成结构示意图;Fig. 1 is the schematic diagram of assembly structure of the present invention;
图2是图1的侧向视图;Figure 2 is a side view of Figure 1;
图3是图1的A向视图;Fig. 3 is the A direction view of Fig. 1;
图4是图3的A-A剖视图。Fig. 4 is a cross-sectional view along line A-A of Fig. 3 .
图5是图4的B向视图。Fig. 5 is a view taken along direction B of Fig. 4 .
如图1至图5所示,清障装置1、2,头车车体3,车轮4,轨道5,内层橡胶板10,外层橡胶板11,安装座12,紧固件13,金属丝14,轨面15,框架16、压板17,安装孔18。As shown in Figures 1 to 5, the obstacle removal device 1, 2, the head car body 3, the wheel 4, the track 5, the inner rubber plate 10, the outer rubber plate 11, the mounting seat 12, the fastener 13, the metal Silk 14, rail surface 15, frame 16, pressing plate 17, mounting hole 18.
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
如图1和图2所示,本发明所述的高速轨道车辆清障装置,在车辆编组的头车车体3的底部设置有两个,分别为清障装置1和清障装置2,清障装置1和清障装置2对称设置在头车车体3的两侧,从车辆运行方向看,设置在行驶的车轮4的前方,用于清除两个轨道5上的障碍物。该清障装置固定在车体底部的钢制排障器,该清障装置为钢制排障器的辅助设备。As shown in Fig. 1 and Fig. 2, the high-speed rail vehicle obstacle removal device of the present invention is provided with two at the bottom of the head car body 3 of vehicle formation, is respectively obstacle removal device 1 and obstacle removal device 2, and Obstacle device 1 and obstacle removal device 2 are symmetrically arranged on both sides of the head car body 3, viewed from the running direction of the vehicle, arranged in front of the running wheel 4, for removing obstacles on the two rails 5. The obstacle clearing device is fixed on the steel obstacle remover at the bottom of the car body, and the obstacle clearer is an auxiliary equipment of the steel obstacle remover.
如图3和图4所示,清障装置1和清障装置2的结构相同,均由安装座12和清障部件组成,清障部件为叠置的双层橡胶板结构。双层橡胶板包括内层橡胶板10和外层橡胶板11,在车辆运行方向上,位于运行方向前侧的是外层橡胶板11,位于后侧的是内层橡胶板10。As shown in FIG. 3 and FIG. 4 , the obstacle-clearing device 1 and the obstacle-clearing device 2 have the same structure, and both are composed of a mounting seat 12 and an obstacle-clearing component, and the obstacle-clearing component is a double-layered rubber plate structure. The double-layer rubber sheet includes an inner layer rubber sheet 10 and an outer layer rubber sheet 11. In the running direction of the vehicle, the outer layer rubber sheet 11 is located at the front side of the running direction, and the inner layer rubber sheet 10 is located at the rear side.
双层橡胶板的最底边与轨道的上表面即轨面15之间的距离L为15mm至20mm,其中更优选为15-18mm,为了保证清扫效果,双层橡胶板的宽度要全覆盖车轮4与轨道5的接触面区域,这种设置方式即能保护车轮和车体部件,同时,双层橡胶板与轨道5不直接接触,不会摩擦轨道5,双层橡胶板也会减小磨损,进而延长双层橡胶板的使用时间,减少更换次数。The distance L between the bottom edge of the double-layer rubber plate and the upper surface of the track, that is, the rail surface 15, is 15mm to 20mm, more preferably 15-18mm. In order to ensure the cleaning effect, the width of the double-layer rubber plate should completely cover the wheel 4 and the contact surface area of the track 5, this setting method can protect the wheels and car body parts, at the same time, the double-layer rubber plate does not directly contact the track 5, and will not rub the track 5, and the double-layer rubber plate will also reduce wear , thereby prolonging the service time of the double-layer rubber sheet and reducing the number of replacements.
内层橡胶板10和外层橡胶板11的下部在高度方向上相互错开布置,外层橡胶板11的底边在高度方向上的位置低于内层橡胶板10的底边,如果外层橡胶板11和内层橡胶板10的顶部齐高,则外层橡胶板11的长度大于内层橡胶板10的长度。外层橡胶板11与内层橡胶板10相互错开的距离H为40mm-60mm。The bottom of the inner rubber sheet 10 and the lower part of the outer rubber sheet 11 are staggered in the height direction, and the bottom of the outer rubber sheet 11 is lower than the bottom of the inner rubber sheet 10 in the height direction. If the outer rubber The tops of the plate 11 and the inner rubber plate 10 are at the same height, and the length of the outer rubber plate 11 is greater than the length of the inner rubber plate 10 . The distance H between the outer rubber sheet 11 and the inner rubber sheet 10 is 40mm-60mm.
在车辆高速运行时,外层橡胶板11主要起到清障的作用,内层橡胶板10对于外层橡胶板11起到加强强度的作用,进一步保证外层橡胶板11能有效清除轨面上的小型障碍物,保证行车安全。外层橡胶板11和内层橡胶板10均采用天然橡胶材料,橡胶的硬度优选在邵氏硬度50~70的范围内,以保证清障效果。When the vehicle is running at high speed, the outer rubber plate 11 mainly plays the role of clearing obstacles, and the inner rubber plate 10 plays a role in strengthening the strength of the outer rubber plate 11, further ensuring that the outer rubber plate 11 can effectively clear the rail surface. small obstacles to ensure driving safety. Both the outer rubber plate 11 and the inner rubber plate 10 are made of natural rubber, and the hardness of the rubber is preferably in the range of Shore hardness 50-70 to ensure the obstacle removal effect.
如图1所示,外层橡胶板11和内层橡胶板10与车辆运行方向成一角度斜向设置于轨道5的上方,两侧的双层橡胶板沿车辆运行方向向前延伸后形成一个夹角α,本实施例中,优选,夹角α的范围为45°≤α≤55°。这样即能与流线型的头车车体3的外形相一致,不会影响整体的外观效果,也符合车辆动力学要求,同时,又有利于将清扫后的障碍物扫至头车车体3的外侧,避免石头等障碍物进入头车车体3底部的内部,而对其内部设备造成磨损。As shown in Figure 1, the outer rubber plate 11 and the inner rubber plate 10 are arranged obliquely above the track 5 at an angle to the running direction of the vehicle, and the double-layer rubber plates on both sides extend forward along the running direction of the vehicle to form a clip. The angle α, in this embodiment, preferably, the range of the included angle α is 45°≤α≤55°. In this way, it can be consistent with the profile of the streamlined head car body 3, without affecting the overall appearance effect, and also meets the vehicle dynamics requirements. Outside, avoid obstacles such as stones from entering the inside of the bottom of the head car body 3, and cause wear and tear to its internal equipment.
外层橡胶板11和内层橡胶板10的顶部叠置后固定在安装座12上,安装座12焊接固定在头车车体3底部的钢制排障装置上。如图1至图5所示,安装座12由一个框架16及两个压板17拼接焊接在一起形成的,框架16和压板17均采用强度较好的钢板。框架16固定在结构件上,两个压板17平行固定在框架16上,外层橡胶板11和内层橡胶板10叠置后将顶部插入两个压板17之间的空隙内,在两个压板17上各设置有三个安装孔18,通过三个紧固件13将两个压板17与外层橡胶板11和内层橡胶板10固定连接在一起,紧固件13采用特制的螺栓。The tops of the outer layer rubber plate 11 and the inner layer rubber plate 10 are stacked and fixed on the mounting base 12, and the mounting base 12 is welded and fixed on the steel obstacle removal device at the bottom of the head car body 3. As shown in FIGS. 1 to 5 , the mounting base 12 is formed by splicing and welding a frame 16 and two pressure plates 17 , and both the frame 16 and the pressure plates 17 are made of steel plates with good strength. The frame 16 is fixed on the structural member, and the two pressure plates 17 are fixed on the frame 16 in parallel. After the outer layer rubber plate 11 and the inner layer rubber plate 10 are stacked, insert the top into the gap between the two pressure plates 17. 17 is respectively provided with three installation holes 18, and two pressure plates 17 are fixedly connected together with the outer layer rubber plate 11 and the inner layer rubber plate 10 by three fasteners 13, and the fasteners 13 adopt special bolts.
如图3和图5所示,本实施例中,安装孔18采用沿高度方向延伸的长圆孔,以便调节双层橡胶板的安装高度,长圆孔的长度优选为60mm-80mm之间。在车辆高速运行一定时间后,车轮4与轨道5之间的摩擦会造成车轮4和轨道5在一定程度上的磨损,这样,双层橡胶板的底边距离轨面15的距离会减小,此时,可以松开螺栓将双层橡胶板向上调节,不用更换双层橡胶板,也可以保证双层橡胶板最底边距离轨面15的距离保持在15mm-20mm的范围内,进而保证清障效果。As shown in Fig. 3 and Fig. 5, in this embodiment, the mounting hole 18 is an oblong hole extending along the height direction, so as to adjust the installation height of the double-layer rubber plate, and the length of the oblong hole is preferably between 60mm-80mm. After the vehicle runs at high speed for a certain period of time, the friction between the wheel 4 and the track 5 will cause the wheel 4 and the track 5 to wear to a certain extent, so that the distance between the bottom edge of the double-layer rubber plate and the rail surface 15 will decrease. At this time, you can loosen the bolts to adjust the double-layer rubber plate upwards, without replacing the double-layer rubber plate, you can also ensure that the distance between the bottom edge of the double-layer rubber plate and the rail surface 15 is kept within the range of 15mm-20mm, thereby ensuring cleanliness. barrier effect.
在紧固件13上还设置有防松装置,即在紧固件13的螺帽上打接金属丝14,保证列车长期高速运行过程中用于固定双层橡胶板的紧固件13不松动,金属丝14采用不锈钢保险丝。An anti-loosening device is also provided on the fastener 13, that is, a metal wire 14 is connected on the nut of the fastener 13 to ensure that the fastener 13 used to fix the double-layer rubber plate does not loosen during the long-term high-speed operation of the train. , Metal wire 14 adopts stainless steel fuse.
如上所述,结合附图和实施例所给出的方案内容,可以衍生出类似的技术方案。但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。As mentioned above, a similar technical solution can be derived in combination with the solutions presented in the drawings and the embodiments. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still within the scope of the technical solutions of the present invention.
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CN103661476A (en) | 2014-03-26 |
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