CN103659995A - Printed pattern laminate floor and manufacturing method thereof - Google Patents

Printed pattern laminate floor and manufacturing method thereof Download PDF

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Publication number
CN103659995A
CN103659995A CN201210317292.2A CN201210317292A CN103659995A CN 103659995 A CN103659995 A CN 103659995A CN 201210317292 A CN201210317292 A CN 201210317292A CN 103659995 A CN103659995 A CN 103659995A
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China
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layer
paint
substrate layer
consolidated floor
wear
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CN201210317292.2A
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CN103659995B (en
Inventor
何春进
徐建洪
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Jiangsu Ousheng New Material Co ltd
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Jiangsu Kentier Wood Co Ltd
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Abstract

The invention discloses a printed pattern laminate floor and a manufacturing method of the printed pattern laminate floor. The manufacturing method includes the following steps that material laminate floor semi-finished products are cut according to specifications; the bottom surface and the surface of a base material layer of each laminate floor semi-finished product are sanded through a sanding machine; the sanded semi-finished products are stacked for balancing, and the balancing time is 5-10 days; the balanced base material layer of each laminate floor semi-finished is grooved, and the four sides of groove buckles are sealed with wax; a transparent anti-abrasion resin paint is adopted for painting the bottom surface of each base material layer in a spraying mode to form an anti-abrasion dampproof layer; patterns are printed on the surface of each base material layer by adopting the transparent anti-abrasion resin paint in a rolling mode to form a pattern layer. According to the printed pattern laminate floor base material layers manufactured by the adoption of the technical scheme, the transparent anti-abrasion waterproof pattern layer is arranged on the upper portion of each base material layer, and the anti-abrasion dampproof layer is arranged on the lower portion of each base material layer. The printed pattern laminate floor and the manufacturing method have the advantages of being simple in technology and saving cost, and the manufactured product is beautiful.

Description

Printing decorative pattern consolidated floor and preparation method thereof
Technical field
The present invention relates to floor decorative field, especially relate to a kind of preparation method of the printing decorative pattern consolidated floor for consolidated floor substrate layer, the present invention also provides a kind of use printing decorative pattern consolidated floor prepared by this kind of preparation method.
Background technology
At present, common reinforced composite floorboard is comprised of wearing layer, decorative layer, substrate layer, balance layer on the market, though this floor the has advantage such as wear-resisting, attractive in appearance, stable.But its shortcoming is also that those skilled in the art are denounced by row, and main shortcoming is, needs decorative layer and balance layer, for decorative layer, those skilled in the art adopt computer to copy the paper of different pattern and color; For balance layer, those skilled in the art are mainly the brown paper that adopts half bleaching or bleaching sulfurous acid wood pulp to make, in filled, require to have certain thickness and mechanical strength.Balance paper floods dark phenolic resins or other resin.This is two-layer large to timber demand, and China is the country of forest reserves scarcity, and this reinforced composite floorboard price is relatively also more expensive.
In recent years, also have people to carry out improvement to consolidated floor, for example, directly wearing layer, decorative layer and balance layer are removed, in substrate layer leaching paint, but effect is unsatisfactory, and market is for such improvement floor lukewarm response.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of preparation method who prints decorative pattern consolidated floor, it is simple that this preparation method has technique, cost-saving, the consolidated floor obtaining according to this preparation method has stable Wear-proof damp-proof performance, and the product percent of pass of consolidated floor is high.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is that raw material consolidated floor semi-finished product are cut according to specification; With sander, sanding is carried out in the bottom surface of the substrate layer of consolidated floor and surface; Semi-finished product after described sanding are stacked to health, and conditioned time is 5 ~ 10 days; To the processing of slotting of the substrate layer of the consolidated floor after health, groove button four banding waxes; Adopt decorative pattern paint to carry out roll printing decorative pattern to the surface of described substrate layer, form flower-pattern layer, standing natural air drying is after 30 ~ 60 minutes; Adopt again the resin paint of transparent wear to carry out leaching paint to the bottom surface of described substrate layer and surface, form successively the resin paint Wear-proof damp-proof layer of the first transparent wear and the resin paint Wear-proof damp-proof layer of the second transparent wear.
Adopt said method to prepare consolidated floor, technique is simple, need not overlay decorative layer and balance layer, has saved cost, consolidated floor substrate layer after sanding carries out health, mainly due in cutting sanding process, can cause the half-finished plate face of consolidated floor to occur static, dust dust is by electrostatic adsorption should not be removed at plate face, can reduce paint film adhesion, consolidated floor electrostatic phenomenon after health can greatly reduce, and has improved the paint film adhesion of follow-up leaching paint, to the processing of slotting of the substrate layer of the consolidated floor after health, groove button four banding waxes, the beneficial effect of its generation is the release that improves product waterproof property and reduce organic compound VOC, in addition, technique scheme adopts decorative pattern paint to carry out roll printing decorative pattern to the surface of described substrate layer, form flower-pattern layer, saved timber, do not adopt stencil paper, also technique is simplified, the paint of this printing decorative pattern preferably adopts colored, can form flower-pattern layer, standing natural air drying 30 ~ 60 minutes, adopt standing natural air drying, it is mainly the characteristic based on paint, best results for the adhesiving effect natural air drying painting, in this area a lot of technical staff do not recognize a bit or for pursue efficiency not considering quality adopt hot-air blower to dry up, do like this and can not form adhesive force and well paint flower-pattern layer, can not make flower-pattern layer resin the paint good and transparent wear that subsequent step sprays merge.
As a further improvement on the present invention, the time of the semi-finished product after described cutting being stacked to health is 6 days, according to the effect of our test, the health placement effect of 6 days is best, easily overstock for a long time health standing time dust, in the cycle that has increased technique, if standing time is short, effect is not good enough again simultaneously yet.
As a further improvement on the present invention, the thickness≤0.13mm of flower-pattern layer.The resin paint thickness of employing transparent wear should be too not thick, otherwise the flower-pattern layer adhesive force that can cause paint to drench is out on the weak side.
As a further improvement on the present invention, adopting the resin paint of transparent wear to carry out after leaching paint the bottom surface of described substrate layer, standing natural air drying is after 30 minutes, then carries out the surface of described substrate layer to carry out leaching paint.The bottom surface of described substrate layer is being carried out after leaching paint, standing natural air drying 30 minutes, the beneficial effect of its generation is to give newborn bottom surface certain air-dry time, makes bottom surface not be prone to cut, volatile chemical substance has also during this period of time vapored away in addition, unlikely pollution workshop condition.
According to above-mentioned several technical schemes, prepare the printing decorative pattern consolidated floor that the method for printing decorative pattern consolidated floor obtains and comprise substrate layer, from the top of described substrate layer, have successively the flower-pattern layer of decorative pattern paint and the resin paint Wear-proof damp-proof layer of the first transparent wear, the bottom of described substrate layer also has the resin paint Wear-proof damp-proof layer of the second transparent wear.This consolidated floor is simple in structure, has both saved cost, has again good wear-resisting waterproof effect.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and embodiments of the present invention, further describe:
Fig. 1 is process flow diagram of the present invention;
Fig. 2 is the structural representation of consolidated floor of the present invention;
Fig. 3 is conditioned time and static eradicating efficacy curve map.
The specific embodiment
As shown in Figure 1, the preparation method of this printing consolidated floor, comprises the following steps: cut raw material consolidated floor semi-finished product (1) according to specification, can be according to enterprise's need of production cutting plurality of specifications, different cultivars, (2) with sander, sanding is carried out in the bottom surface of the substrate layer 1 of consolidated floor and surface, (3) semi-finished product after described sanding are stacked to health, conditioned time is 6 days, health standing time can be also 5 days or more time, but had better not be over 10 days, can increase the cycle of technique like this, on the other hand, also to increase because of the partially long dust producing standing time, Fig. 3 is the curve map of conditioned time and static eradicating efficacy, static eradicating efficacy value is the value that we convert, there is no unit, be used for representing the increase along with the time, static eradicating efficacy moves closer to best effect 100, as can be seen from Figure 3, by the 6th day, substantially just reached desirable static eradicating efficacy, again backward, static eradicating efficacy value increases few, increased on foot on the contrary the cycle of technique, (4) to the processing of slotting of the substrate layer 1 of the consolidated floor after health, groove button four banding waxes, (5) adopt decorative pattern paint to carry out roll printing decorative pattern to the surface of described substrate layer 1, form flower-pattern layer 3, standing natural air drying 45 minutes, time of repose is in the time of 30 minutes, substantially reached technological requirement, but whether best, the best time is about 45 minutes, time is the longest not over 60 minutes, standing for a long time, first can produce dust, second is that unfavorable factor is to have increased process cycle, through measuring, formed the flower-pattern layer 2 of thickness≤0.13mm, reaching such thickness requirement method is mainly the amount of controlling each leaching paint, measuring many leaching paints number of times will lack, amount is few just repeatedly paints it is adhered at consolidated floor plate face.
In the present invention, leaching paint process will be passed through twice finish paint He Liu road priming paint, and first three road leaching paint of priming paint is attached with promoter, and priming paint Hou has added resin in tri-roads, and through four road ultraviolet curings, carry out after leaching paint bottom surface, standing natural air drying 30 minutes; The diamond particles of alundum (Al2O3) is first evenly sprayed on the surface of consolidated floor substrate layer 1, again evenly spray alundum (Al2O3), carbon, silicon, the tungsten of processing through UV light, so both can increase paint film adhesion, 1 ~ 2 grade of paint film adhesion, more can effectively increase surperficial anti-wear performance, wearing valve is: 0.06 ~ 0.12g/100r.Adopt the resin paint of transparent wear to carry out after leaching paint the bottom surface of described substrate layer 1, form the resin paint Wear-proof damp-proof layer 4 of the first transparent wear, standing natural air drying is after 30 minutes, carry out again the surface of described substrate layer 1 to carry out leaching paint, form the resin paint Wear-proof damp-proof layer 3 of the second transparent wear.
The printing decorative pattern consolidated floor obtaining according to above-mentioned preparation method, as shown in Figure 2, this printing consolidated floor comprises substrate layer 1, from the top of described substrate layer 1, have successively the flower-pattern layer 2 of decorative pattern paint and the resin paint Wear-proof damp-proof layer 3 of the second transparent wear, the bottom of described substrate layer 1 also has the resin paint Wear-proof damp-proof layer 4 of the first transparent wear.
Adopt technical solution of the present invention to produce the method for printing decorative pattern consolidated floor, the beneficial effect of its generation is to have saved cost, and technique is simple, the printing decorative pattern consolidated floor good looking appearance preparing, and there is good wear-resisting waterproof effect.
By reference to the accompanying drawings embodiments of the present invention are described in detail above, but the invention is not restricted to above-mentioned embodiment, in the ken possessing at affiliated technical field those of ordinary skill, can also under the prerequisite that does not depart from aim of the present invention, make a variety of changes.

Claims (5)

1. a preparation method who prints decorative pattern consolidated floor, is characterized in that: this preparation method comprises the following steps: raw material consolidated floor semi-finished product are cut according to specification; With sander, sanding is carried out in the bottom surface of the substrate layer of consolidated floor (1) and surface; Semi-finished product after described sanding are stacked to health, and conditioned time is 5 ~ 10 days; To the substrate layer of the consolidated floor after health (1) processing of slotting, groove button four banding waxes; Adopt decorative pattern paint to carry out roll printing decorative pattern to the surface of described substrate layer (1), form flower-pattern layer (2), standing natural air drying is after 30 ~ 60 minutes; Adopt again the resin paint of transparent wear to carry out leaching paint to the bottom surface of described substrate layer (1) and surface, form successively the resin paint Wear-proof damp-proof layer (4) of the first transparent wear and the resin paint Wear-proof damp-proof layer (3) of the second transparent wear.
2. the preparation method of printing decorative pattern consolidated floor according to claim 1, is characterized in that: the time of the semi-finished product after described cutting being stacked to health is 6 days.
3. the preparation method of printing decorative pattern consolidated floor according to claim 1 and 2, is characterized in that: the thickness≤0.13mm of described flower-pattern layer (2).
4. the preparation method of printing decorative pattern consolidated floor according to claim 3, it is characterized in that: adopting the resin paint of transparent wear to carry out after leaching paint the bottom surface of described substrate layer (1), standing natural air drying is after 30 minutes, then carries out the surface of described substrate layer (1) to carry out leaching paint.
5. the printing decorative pattern consolidated floor preparing according to claim 1 ~ 4 any one method, it is characterized in that: this printing consolidated floor comprises substrate layer (1), from the top of described substrate layer (1), have successively the flower-pattern layer (2) of decorative pattern paint and the resin paint Wear-proof damp-proof layer (3) of the second transparent wear, the bottom of described substrate layer (1) also has the resin paint Wear-proof damp-proof layer (4) of the first transparent wear.
CN201210317292.2A 2012-08-31 2012-08-31 Printing decorative pattern consolidated floor and preparation method thereof Active CN103659995B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105003057A (en) * 2015-07-20 2015-10-28 安徽管仲木业有限公司 Chinese fir finger-joint floor and method for manufacturing same
CN106863046A (en) * 2017-01-17 2017-06-20 优居优住家居装饰(北京)有限公司 Without an aromatic plant metioned in ancient books mildew resistant moistureproof UV reality color floor processing methods
CN109955341A (en) * 2017-12-26 2019-07-02 中山市大自然木业有限公司 The preparation method of waterproof antiwear wood floors and the waterproof antiwear wood floors of preparation

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101239479A (en) * 2008-02-18 2008-08-13 王秀宝 Method for preparing high-density plate printing floor
CN101337367A (en) * 2008-07-31 2009-01-07 浙江永吉木业有限公司 Production method of ecology homestead wood floor
CN101417454A (en) * 2008-11-21 2009-04-29 浙江创鑫木业有限公司 Real wood grain generation technique ecologic floor production technique
CN101591969A (en) * 2009-06-26 2009-12-02 史海龙 Solid wood and hardwood composite floor printing are covered with paint, lacquer, colour wash, etc. technology
JP2010065426A (en) * 2008-09-10 2010-03-25 Okura Ind Co Ltd Method of manufacturing floor material
CN201614716U (en) * 2010-02-26 2010-10-27 滁州扬子木业有限公司 Composite floor
CN201695639U (en) * 2010-07-05 2011-01-05 江苏徐家木业有限公司 Printed facing floor
CN201730283U (en) * 2009-04-13 2011-02-02 科冕木业(昆山)有限公司 Antique printing floor with artificial board substrate
CN202139809U (en) * 2011-06-22 2012-02-08 浙江永裕竹业股份有限公司 Floor board with top-grade wood figure on surface

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101239479A (en) * 2008-02-18 2008-08-13 王秀宝 Method for preparing high-density plate printing floor
CN101337367A (en) * 2008-07-31 2009-01-07 浙江永吉木业有限公司 Production method of ecology homestead wood floor
JP2010065426A (en) * 2008-09-10 2010-03-25 Okura Ind Co Ltd Method of manufacturing floor material
CN101417454A (en) * 2008-11-21 2009-04-29 浙江创鑫木业有限公司 Real wood grain generation technique ecologic floor production technique
CN201730283U (en) * 2009-04-13 2011-02-02 科冕木业(昆山)有限公司 Antique printing floor with artificial board substrate
CN101591969A (en) * 2009-06-26 2009-12-02 史海龙 Solid wood and hardwood composite floor printing are covered with paint, lacquer, colour wash, etc. technology
CN201614716U (en) * 2010-02-26 2010-10-27 滁州扬子木业有限公司 Composite floor
CN201695639U (en) * 2010-07-05 2011-01-05 江苏徐家木业有限公司 Printed facing floor
CN202139809U (en) * 2011-06-22 2012-02-08 浙江永裕竹业股份有限公司 Floor board with top-grade wood figure on surface

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105003057A (en) * 2015-07-20 2015-10-28 安徽管仲木业有限公司 Chinese fir finger-joint floor and method for manufacturing same
CN106863046A (en) * 2017-01-17 2017-06-20 优居优住家居装饰(北京)有限公司 Without an aromatic plant metioned in ancient books mildew resistant moistureproof UV reality color floor processing methods
CN109955341A (en) * 2017-12-26 2019-07-02 中山市大自然木业有限公司 The preparation method of waterproof antiwear wood floors and the waterproof antiwear wood floors of preparation

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Effective date of registration: 20230630

Address after: No. 983, Yingchun Road, Danyang Development Zone, Zhenjiang City, Jiangsu Province, 212300 (north of Siwei Road)

Patentee after: Jiangsu ousheng New Material Co.,Ltd.

Address before: Kendiya Industrial Park, No. 88, Kaifa Avenue, Danyang High tech Development Zone, Zhenjiang City, Jiangsu Province, 212300

Patentee before: JIANGSU KENTIER WOOD Co.,Ltd.

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