CN103658918A - Automatic main piece spraying device used in core body brazing process of aluminum intercooler and aluminum radiator - Google Patents
Automatic main piece spraying device used in core body brazing process of aluminum intercooler and aluminum radiator Download PDFInfo
- Publication number
- CN103658918A CN103658918A CN201210338730.3A CN201210338730A CN103658918A CN 103658918 A CN103658918 A CN 103658918A CN 201210338730 A CN201210338730 A CN 201210338730A CN 103658918 A CN103658918 A CN 103658918A
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- China
- Prior art keywords
- guide plate
- adjusting guide
- self
- core body
- aluminum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
Abstract
The invention relates to an auxiliary device for continuous brazing of core bodies of an aluminum intercooler and an aluminum radiator for an internal combustion engine, in particular to an automatic main piece spraying device used in the core body brazing process of the aluminum intercooler and the aluminum radiator. The automatic main piece spraying device comprises a machine frame, two guide rails, a left self-adjusting guide plate and a right self-adjusting guide plate, wherein the two guide rails are arranged on the machine frame in parallel, and the left self-adjusting guide plate and the right self-adjusting guide plate are connected to the guide rails in a sliding mode and used for spraying the core bodies which pass through the space between the left self-adjusting guide plate and the right self-adjusting guide plate. According to the automatic main piece spraying device used in the core body brazing process of the aluminum intercooler and the aluminum radiator, the spraying quantity of blazing flux can be guaranteed, no portion, which needs spraying, of each core body is left, labor is saved, and adjustment is convenient; the automatic main piece spraying device used in the core body brazing process of the aluminum intercooler and the aluminum radiator is suitable for spraying the blazing flux on main pieces in the brazing process of the aluminum intercooler and the aluminum radiator for an automobile.
Description
Technical field
The present invention relates to aluminum charge air cooler, radiator core body continuous braze welding auxiliary equipment for internal combustion engine, is main leaf automatic spraying device in a kind of aluminum charge air cooler, radiator core body brazing process specifically.
Background technology
For internal combustion engine, in aluminum charge air cooler, radiator brazing process, main leaf brazing flux spray plays vital effect to the seam of core body main piece and radiating tube.Brazing flux plays clean soldering member surface in when welding, strengthens solder fluidity, protection weldment surface, avoids the important function such as oxidation, if drain spray, spray flux is not enough or too much, all can affect seam effect.Wherein drain spray and spray flux deficiency all can directly affect brazing quality, thereby leave not eliminable hidden danger to the serviceability of product, too much, can cause brazing flux residual, affect the presentation quality of product.In aluminum charge air cooler, radiator tradition soldering processes, the plastic bottle that core body main piece position all adopts artificial use to fill brazing flux and mouth band tubule is filled brazing flux and is watered pouring, because all there is main leaf aluminum charge air cooler radiator both sides, so be distributed in the both sides of brazing equipment, so conventional method needs two operators, and since manual operation, non-uniform spraying, easily carelessness and drain spray, because so often there is between main leaf and cooling tube the normally product of seam in product.
Summary of the invention
For the problems referred to above, the object of the present invention is to provide main leaf automatic spraying device in a kind of aluminum charge air cooler, radiator core body brazing process.This main leaf brazing flux automatic spraying device can guarantee the spray flux of brazing flux, and drain spray is saved manpower, easy to adjust, the spray of main leaf brazing flux in applicable and car aluminum charge air cooler processed, radiator brazing process.
To achieve these goals, the present invention is by the following technical solutions:
Main leaf automatic spraying device in a kind of aluminum charge air cooler, radiator core body brazing process, comprise frame, guide rail, left self-adjusting guide plate and right self-adjusting guide plate, its middle guide is two and is arranged in parallel in frame, described left self-adjusting guide plate and right self-adjusting guide plate are slidably connected on guide rail, and described left self-adjusting guide plate and right self-adjusting guide plate spray the core body through therebetween.
Described left self-adjusting guide plate and right self-adjusting guide plate are all clamped in the centre of floating position-limiting device, and described floating position-limiting device is provided with lock screw, and described left self-adjusting guide plate and right self-adjusting guide plate are fixed on guide rail by lock screw.
Described floating position-limiting device comprises position-limited rack and four return springs, and wherein one end of four return springs is connected with the inner side, end of position-limited rack respectively, and the other end is connected to described left self-adjusting guide plate and right self-adjusting guide plate.
Described left self-adjusting guide plate is identical with right self-adjusting guide plate structure, include axle bed, lead page, vertical shaft, horizontal slip bearing fixed seat, vertical plain besring and level and smooth bearing, its central axis seat is arranged at leads on page, described vertical shaft is two and is connected with axle bed, described horizontal slip bearing fixed seat is connected with two vertical shafts respectively by two vertical plain besrings, and described level and smooth bearing is arranged on horizontal slip bearing fixed seat; The top of two vertical shafts is provided with vertical shaft clamper, and described vertical shaft clamper is provided with brazing flux sebific duct.
The described page of leading is for horn mouth shape.
Advantage of the present invention and beneficial effect are:
1. the present invention has avoided spraying deficiency or excessive due to the brazing flux that operating personnel's carelessness causes, and flow easy-control system.
2. the present invention saves manpower, reduces labour intensity.
3. the present invention adjusts simply.
Accompanying drawing explanation
Fig. 1 is core body direction of motion schematic diagram;
Fig. 2 is structural representation of the present invention;
Fig. 3 is A-A cutaway view in Fig. 1;
Fig. 4 is the structural representation of self-regulated guide plate of the present invention;
Fig. 5 is the structural representation of floating position-limiting device of the present invention;
Fig. 6 is C-C cutaway view in Fig. 5;
Wherein: 1 is charge air cooler or radiator core body, 2 is mechanism's frame, and 3 is left self-adjusting guide agency, 4 is floating position-limiting device, and 5 is cross slide way, 6 right self-adjusting guide agencies, 7 is lock screw, and 8 is core body main piece, and 9 is brazing flux depositing, 10 is horizontal slip bearing fixed seat, and 11 is vertical shaft grip block, and 12 is vertical shaft, 13 is vertical plain besring, 14 level and smooth bearings, and 15 for leading page, 16 is axle bed, and 17 is position-limited rack, and 18 is return spring.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As Figure 1-4, the present invention includes frame 2, guide rail 5, left self-adjusting guide plate 3, right self-adjusting guide plate 6 and floating position-limiting device 4, its middle guide 5 is two and is arranged in parallel in frame 2, and described left self-adjusting guide plate 3 and right self-adjusting guide plate 6 are slidably connected on guide rail 5.Described left self-adjusting guide plate 3 and right self-adjusting guide plate 6 are all clamped in the centre of floating position-limiting device 4, and described floating position-limiting device 4 is provided with lock screw 7, and described left self-adjusting guide plate 3 and right self-adjusting guide plate 6 are fixed on guide rail 5 by lock screw 7.6 pairs, described left self-adjusting guide plate 3 and right self-adjusting guide plate spray through core body 1 therebetween.
Described left self-adjusting guide plate 3 is identical with right self-adjusting guide plate 6 structures, include axle bed 16, lead page 17, vertical shaft 12, horizontal slip bearing fixed seat 10, vertical plain besring 13 and level and smooth bearing 14, its central axis seat 16 is welded in leads on page 17, leads page 17 for horn mouth shape.Described vertical shaft 12 is two and is connected with axle bed 16, and described horizontal slip bearing fixed seat 10 is connected with two vertical shafts 12 respectively by two vertical plain besrings 13, and described level and smooth bearing 14 is arranged on horizontal slip bearing fixed seat 10; The top of two vertical shafts 12 is provided with vertical shaft clamper 11, and described vertical shaft clamper 11 is provided with brazing flux sebific duct 9.
As shown in Figure 5, Figure 6, floating position-limiting device 4 comprises position-limited rack 17 and four return springs 18, and wherein one end of four return springs 18 is connected with the inner side, end of position-limited rack 17 respectively, and the other end is connected to described left self-adjusting guide plate 3 and right self-adjusting guide plate 6.
Operation principle of the present invention is:
The present invention is installed on the radiator sprinkling equipment of soldering oven, press core body 1 size and adjust left and right self-adjusting guide plate 3,6 spacings, the together transverse horizontal slip of each parts that floating position-limiting device 4 drives horizontal slip bearing block 10 and installs above, turn lock screw 7 is by left and right self-adjusting guide plate 3,6 lockings, core body 1 is driven and is moved downward by soldering oven, as shown in Figure 1.Left and right self-adjusting guide plate 3,6 sides are against core body main piece 8 both sides, do located lateral.Lead page and 15 with vertical shaft 12, move upward, left and right self-adjusting guide plate 3,6 be affixed on above core body main piece 8 above, in the time of between core body main piece 8 is by left and right self-adjusting guide plate 3,6,9 pairs of core body main pieces 8 of brazing flux depositing complete spray.
Claims (5)
1. main leaf automatic spraying device in an aluminum charge air cooler, radiator core body brazing process, it is characterized in that: comprise frame (2), guide rail (5), left self-adjusting guide plate (3) and right self-adjusting guide plate (6), its middle guide (5) is two and is arranged in parallel in frame (2), it is upper that described left self-adjusting guide plate (3) and right self-adjusting guide plate (6) are slidably connected to guide rail (5), and described left self-adjusting guide plate (3) and right self-adjusting guide plate (6) spray the core body through therebetween (1).
2. by main leaf brazing flux automatic spraying device claimed in claim 1, it is characterized in that: described left self-adjusting guide plate (3) and right self-adjusting guide plate (6) are all clamped in the centre of floating position-limiting device (4), described floating position-limiting device (4) is provided with lock screw (7), and described left self-adjusting guide plate (3) and right self-adjusting guide plate (6) are fixed on guide rail (5) by lock screw (7).
3. by main leaf automatic spraying device in aluminum charge air cooler claimed in claim 2, radiator core body brazing process, it is characterized in that: described floating position-limiting device (4) comprises position-limited rack (17) and four return springs (18), wherein one end of four return springs (18) is connected with the inner side, end of position-limited rack (17) respectively, and the other end is connected to described left self-adjusting guide plate (3) and right self-adjusting guide plate (6).
4. by aluminum charge air cooler claimed in claim 1, main leaf automatic spraying device in radiator core body brazing process, it is characterized in that: described left self-adjusting guide plate (3) is identical with right self-adjusting guide plate (6) structure, include axle bed (16), lead page (17), vertical shaft (12), horizontal slip bearing fixed seat (10), vertical plain besring (13) and level and smooth bearing (14), its central axis seat (16) is arranged at leads on page (17), described vertical shaft (12) is two, and be connected with axle bed (16), described horizontal slip bearing fixed seat (10) is connected with two vertical shafts (12) respectively by two vertical plain besrings (13), described level and smooth bearing (14) is arranged on horizontal slip bearing fixed seat (10), the top of two vertical shafts (12) is provided with vertical shaft clamper (11), and described vertical shaft clamper (11) is provided with brazing flux sebific duct (9).
5. by main leaf automatic spraying device in aluminum charge air cooler claimed in claim 4, radiator core body brazing process, it is characterized in that: described in lead page (17) for horn mouth shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210338730.3A CN103658918B (en) | 2012-09-13 | 2012-09-13 | Main leaf automatic spraying device in aluminum charge air cooler, radiator core body brazing process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210338730.3A CN103658918B (en) | 2012-09-13 | 2012-09-13 | Main leaf automatic spraying device in aluminum charge air cooler, radiator core body brazing process |
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CN103658918A true CN103658918A (en) | 2014-03-26 |
CN103658918B CN103658918B (en) | 2015-07-29 |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07202404A (en) * | 1993-12-29 | 1995-08-04 | Nec Corp | Coater and coating method of cream solder |
CN101579791A (en) * | 2008-12-09 | 2009-11-18 | 台达电子(东莞)有限公司 | Soldering flux sprayer |
CN102310244A (en) * | 2010-07-09 | 2012-01-11 | 上海德朗汽车零部件制造有限公司 | Brazing flux spray device of brazed radiator |
CN202461744U (en) * | 2012-01-11 | 2012-10-03 | 深圳市广晟德科技发展有限公司 | Dip-soldering type automatic soldering machine |
CN202506925U (en) * | 2011-12-27 | 2012-10-31 | 苏州新润达电子有限公司 | Intelligent scaling powder atomizing machine |
CN202715927U (en) * | 2012-08-15 | 2013-02-06 | 胡稳 | Wave-soldering scaling powder spraying system |
CN202845989U (en) * | 2012-09-13 | 2013-04-03 | 沈阳华铁异型材有限公司 | Automatic main piece spraying device used in core body brazing process of intercooler made of aluminum and radiator made of aluminum |
-
2012
- 2012-09-13 CN CN201210338730.3A patent/CN103658918B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07202404A (en) * | 1993-12-29 | 1995-08-04 | Nec Corp | Coater and coating method of cream solder |
CN101579791A (en) * | 2008-12-09 | 2009-11-18 | 台达电子(东莞)有限公司 | Soldering flux sprayer |
CN102310244A (en) * | 2010-07-09 | 2012-01-11 | 上海德朗汽车零部件制造有限公司 | Brazing flux spray device of brazed radiator |
CN202506925U (en) * | 2011-12-27 | 2012-10-31 | 苏州新润达电子有限公司 | Intelligent scaling powder atomizing machine |
CN202461744U (en) * | 2012-01-11 | 2012-10-03 | 深圳市广晟德科技发展有限公司 | Dip-soldering type automatic soldering machine |
CN202715927U (en) * | 2012-08-15 | 2013-02-06 | 胡稳 | Wave-soldering scaling powder spraying system |
CN202845989U (en) * | 2012-09-13 | 2013-04-03 | 沈阳华铁异型材有限公司 | Automatic main piece spraying device used in core body brazing process of intercooler made of aluminum and radiator made of aluminum |
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CN103658918B (en) | 2015-07-29 |
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