CN103658468A - Forming machine for plastic double coils - Google Patents
Forming machine for plastic double coils Download PDFInfo
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- CN103658468A CN103658468A CN201310706239.6A CN201310706239A CN103658468A CN 103658468 A CN103658468 A CN 103658468A CN 201310706239 A CN201310706239 A CN 201310706239A CN 103658468 A CN103658468 A CN 103658468A
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- tape
- forming machine
- twin coil
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Abstract
The invention discloses a forming machine for plastic double coils, and belongs to the technical field of machines. The forming machine comprises a workbench arranged in the rack, a motor is arranged below the workbench, a batch divider, a main shaft, a coil feeding device, a rotary coil winding and band forming device, a multi-wheel grinding forming device, a chain conveying device, a progressive mold core and spiral cam roller forming devices are arranged on the workbench, the coil feeding device is arranged beside the rotary coil winding and band forming device, the rotary coil winding and band forming device is arranged below the multi-wheel grinding forming device, a coil band guide groove is formed between the rotary coil winding and band forming device and the multi-wheel grinding forming device, the chain conveying device is arranged on the forwarding side of the multi-wheel grinding forming device, the progressive mold core is arranged at the bottom of the chain conveying device, and the spiral cam roller forming devices are arranged on the left side and the right side of the progressive mold core. The forming machine is high in production efficiency, simple and reasonable in structure, safe and reliable, stable in high speed (three times that of an existing machine of the same type) operation and low in noise.
Description
Technical field
The invention belongs to field of mechanical technique, relate to forming machine, refer in particular to a kind of plasticity twin coil forming machine.
Background technology
As everyone knows, plasticity twin coil forming machine can be produced text coil and various hook, be widely used in the bookbinding of the loose-leaves such as books, wall calendar, desk calendar, along with scientific and technical progress, for the production of plasticity twin coil also more and more automation, but the equipment of production twin coil on existing market not only production efficiency is low, and unreasonable structure, dangerous, can not high-speed cruising or unstable under high-speed cruising, noise is large.
Summary of the invention
For the deficiency existing in background technology, the object of the present invention is to provide a kind of safe, simple, reliable, production efficiency is high, the plasticity twin coil forming machine of stable when high-speed cruising, low noise.
For achieving the above object, the invention provides following technical scheme: plasticity twin coil forming machine, comprise frame, between frame, be provided with workbench, below workbench, be provided with motor, on workbench, be provided with indexing separator, main shaft, line leading device, rotation is winding into belting, many wheel grinding shaping devices, chain transmission device, core rod and spiral cam roll forming device go forward one by one, on the output shaft of described indexing separator, be provided with anistree cutter, anistree cutter is winding into belting with rotation and is connected, anistree cutter top is provided with thumb wheel and lower thumb wheel, line leading device is arranged on the side that rotation is winding into belting, rotation is winding into the below that belting is arranged on many wheel grinding shaping devices, in rotation, be winding between belting and many wheel grinding shaping devices and be provided with tape guide groove, chain transmission device is arranged on the advance side of many wheel grinding shaping devices, the core rod that goes forward one by one is arranged on the bottom of chain transmission device, spiral cam roll forming device is arranged on the left and right sides of the core rod that goes forward one by one, on main shaft, be provided with belt pulley and synchronizing wheel, belt pulley is connected with motor by belt, below many wheel grinding shaping devices, be provided with worm reducer, the lower end of worm reducer by Timing Belt be connected with the synchronizing wheel on main shaft, upper end with take turns grinding shaping device more and mesh.
Above-mentioned line leading device comprises wire roller set and straightening-wheel, and straightening-wheel is arranged on the right side that rotation is winding into belting.
Above-mentioned rotation is winding into the entrance face that belting is arranged on frame, and it mainly comprises a circular cavity of putting wrapping post rotation, on circular cavity inwall, is provided with helix groove, in the arranged outside of wrapping post, has " olecranon " shape tongue piece.
Above-mentioned many wheels grinding shaping device comprises the tape shaping delivery wheel of two splines, between two tape shaping delivery wheels, leave the gap of accommodating tape, in this gap, by back-up block, be provided with a troughing roller, tape shaping delivery wheel front upper place is provided with rolling press-wheel, rolling press-wheel stretches on the teeth groove of described tape shaping delivery wheel, in the lower-left of rolling press-wheel side, is provided with a shaping roller.
Above-mentioned tape shaping delivery wheel is arranged on bearing block, and bearing block is arranged on support bar, and bracing member is located on the biside plate of frame.
Above-mentioned tape shaping delivery wheel comprises left tape shaping delivery wheel and right tape shaping delivery wheel, and the right side edge of described shaping roller is close to the right side edge of left tape shaping delivery wheel.
Above-mentioned many wheels grinding shaping device be each side provided with a wallboard, described rolling press-wheel is fixed on two wallboards by axle.
Above-mentioned chain transmission device comprises a driving wheel and a driven pulley, on driving wheel and driven pulley, is set with chain, and described driving wheel is connected by Timing Belt with tape shaping delivery wheel.
The both sides of the above-mentioned core rod that goes forward one by one are ledge structure and dwindle successively according to chain direction of advance.
Above-mentioned spiral cam roll forming device comprises swing arm and is arranged on two groups of spiral cams in swing arm, this spiral cam divides the left and right sides that is located at the core rod that goes forward one by one, and the ledge structure going forward one by one on core rod is with spiral cam pendulum apart from corresponding, and described spiral cam is connected with main shaft by Timing Belt.
The side of above-mentioned swing arm is provided with adjustable screw cam and the adjusting screw mandrel of the distance between core rod of going forward one by one.
Above-mentioned frame right side is provided with the adjusting adjusting handgrip how wheel grinding shaping devices move left and right and the adjusting handgrip of adjusting operating platform lifting.
The present invention's beneficial effect compared to existing technology: production efficiency of the present invention is high, simple and reasonable, safe and reliable, stable when (3 times of speed of existing similar type) are moved at a high speed, noise is low.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is right TV structure schematic diagram of the present invention;
Fig. 3 is the structural representation of facing of the present invention;
Fig. 4 is backsight structural representation of the present invention;
Fig. 5 is the go forward one by one structural representation of core rod and spiral cam of the present invention;
Fig. 6 is that the present invention rotates the structural representation that is winding into belting;
Fig. 7 is the rectangular shape of mentioning in embodiment of the present invention;
Fig. 8 is continuous " V " glyph shape of mentioning in embodiment of the present invention;
Fig. 9 is continuous " U " glyph shape of mentioning in embodiment of the present invention.
Figure 10 is the side-looking structural representation figure of the twin coil finished product mentioned in embodiment of the present invention.
The implication of number in the figure: 1-frame; 101-workbench; 102-motor; 2-indexing separator; The anistree cutter of 201-; 3-main shaft; 301-belt pulley; 302-synchronizing wheel; 4-line leading device; 401-wire roller set; 402-straightening-wheel; 5-rotation is winding into belting; 501-" olecranon " shape tongue piece; 502-wrapping post; 503-circular cavity; 6-takes turns grinding shaping device more; 601-tape shaping delivery wheel; 602-rolling press-wheel; 7-chain transmission device; 701-driving wheel; 702-driven pulley; 703-chain; The 8-core rod that goes forward one by one; 9-spiral cam roll forming device; 901-swing arm; 902-spiral cam; 10-worm reducer; 11-bearing block; 12-support bar; 13-regulates screw mandrel; 14-regulates handgrip; Thumb wheel under 15-; The upper thumb wheel of 16-; 17-troughing roller; 18-helix groove; 19-tape guide groove; 20-shaping roller; 21-wallboard.
The specific embodiment
Below in conjunction with drawings and Examples, to the specific embodiment of the present invention as preferred detailed description.Following examples are used for illustrating the present invention, but are not used for limiting the scope of the invention.
As shown in Fig. 1-Figure 10, plasticity twin coil forming machine, comprise frame 1, 1 of frame, be provided with workbench 101, below workbench 101, be provided with motor 102, on workbench 101, be provided with indexing separator 2, main shaft 3, line leading device 4, rotation is winding into belting 5, many wheel grinding shaping devices 6, chain transmission device 7, core rod 8 and spiral cam roll forming device 9 go forward one by one, on the output shaft of described indexing separator 2, be provided with anistree cutter 201, anistree cutter 201 is winding into belting 5 with rotation and is connected, anistree cutter 201 tops are provided with thumb wheel 16 and lower thumb wheel 15, line leading device 4 is arranged on the side that rotation is winding into belting 5, rotation is winding into the below that belting 5 is arranged on many wheel grinding shaping devices 6, in rotation, be winding between belting 5 and many wheel grinding shaping devices 6 and be provided with tape guide groove 19, chain transmission device arranges 7 advance side (being rear side) at many wheel grinding shaping devices 6, the core rod 8 that goes forward one by one is arranged on the bottom of chain transmission device 7, spiral cam roll forming device 9 is arranged on the left and right sides of the core rod 8 that goes forward one by one, on main shaft 3, be provided with belt pulley 301 and synchronizing wheel 302, belt pulley 301 is connected with motor 102 by belt, below many wheel grinding shaping devices 6, be provided with worm reducer 10, the lower end of worm reducer 10 by Timing Belt be connected with the synchronizing wheel 302 on main shaft 3, upper end with take turns grinding shaping device 6 more and mesh.
Further, above-mentioned line leading device 4 comprises wire roller set 401 and straightening-wheel 402, and straightening-wheel 402 is arranged on the right side that rotation is winding into belting 5.Described wire roller set 401 comprises the first wire roller, the second wire roller and privates roller, the first wire roller is arranged on the front end of lathe 1 left plate, and the position that the second wire roller and privates roller all arrange is the inner face near lathe 1 right plate; Side at the first wire roller is provided with a coil holder (not shown).
Further, above-mentioned rotation is winding into the entrance face (being leading flank) that belting 5 is arranged on frame 1, it mainly comprises a circular cavity 503 of putting wrapping post 502 rotations, on circular cavity 503 inwalls, be provided with helix groove 18, in the arranged outside of wrapping post 502, have " olecranon " shape tongue piece 501.
Further, above-mentioned many wheels grinding shaping device 6 comprises the tape shaping delivery wheel 601 of two splines, between two tape shaping delivery wheels 601, leave the gap of accommodating tape, in this gap, by back-up block, be provided with a troughing roller 17, tape shaping delivery wheel 601 front upper places are provided with rolling press-wheel 602, rolling press-wheel 602 stretches on the teeth groove of described tape shaping delivery wheel 601, in the lower-left of rolling press-wheel 602 side, is provided with a shaping roller 20.Described tape shaping delivery wheel 601 is arranged on bearing block 11, and bearing block 11 is arranged on support bar 12, and support bar 12 is erected on the biside plate of frame 1.Described tape shaping delivery wheel 601 comprises left tape shaping delivery wheel and right tape shaping delivery wheel, and the right side edge of described shaping roller 20 is close to the right side edge of left tape shaping delivery wheel.Described many wheels grinding shaping device 6 be each side provided with a wallboard 21, described rolling press-wheel 602 is fixed on two wallboards 21 by axle.
Further, above-mentioned chain transmission device 7 comprises a driving wheel 701 and a driven pulley 702, on driving wheel 701 and driven pulley 702, is set with chain 703, and described driving wheel 701 is connected by Timing Belt with tape shaping delivery wheel 601.
Further, the both sides of the above-mentioned core rod 8 that goes forward one by one are ledge structure and dwindle successively according to chain direction of advance.
Further, the front end of above-mentioned chain transmission device 7 is provided with a turning cylinder (not shown), and chain transmission device 7 can rotate around turning cylinder, and when chain transmission device 7 rotations are opened to maximum angle, the core rod 8 that goes forward one by one can take out.
Further, above-mentioned spiral cam roll forming device 9 comprises swing arm 901 and is arranged on two groups of spiral cams 902 in swing arm 901, this spiral cam is located at the left and right sides of core rod 8 of going forward one by one in 902 minutes, and the ledge structure going forward one by one on core rod 8 is corresponding with spiral cam 902 pendulum distances.The side of described swing arm 901 is provided with adjustable screw cam 902 and the adjusting screw mandrel 13 of the distance between core rod 8 of going forward one by one.Described spiral cam 902 is connected with main shaft 3 by Timing Belt.
Further, above-mentioned frame 1 right side is provided with the adjusting adjusting handgrip 14 how wheel grinding shaping devices 6 move left and right and the adjusting handgrip 14 of adjusting operating platform 101 liftings.
Further, between above-mentioned lower thumb wheel 15 and lower thumb wheel 16, by Timing Belt, be connected.
Operation principle of the present invention: metal wire is first successively through line crossing bracket (not shown), the first wire roller, the second wire roller and privates roller, after straightening-wheel 402 alignments, enter into circular cavity 503, now wrapping post 502 is being done spinning movement and metal wire is wound around and forms oblong-shaped thereon, by the helix groove of circular cavity 503 inwalls and under the effect of " olecranon " shape tongue piece 501, send the anistree cutter 201 of anistree cutter 201(to and be arranged on indexing separator 2) rectangle metal wire sold off into continuous " V " font tape send, the teeth groove Inner that by lower thumb wheel 15 and upper thumb wheel 16, tape is delivered to tape shaping delivery wheel 601 is again (during band enters tape shaping delivery wheel 601 online, shaping roller 20 is by one end flattening-out of the wide tooth of " V " font tape), in troughing roller 17 between rolling press-wheel 602 and two tape shaping delivery wheels 601, roll under effect, make tape shape become neat smooth continuous " U " font from continuous " V " shape seamless, then by chain 703, metal wire is drawn and delivers to chain transmission device 7 and go forward one by one between core rod 8, the spiral cam 902 that is now arranged on the left and right sides of the core rod 8 that goes forward one by one makes it to twist in the arc-shaped by the compacting downwards of the two ends, left and right of " U " font metal tape, under the effect of the core rod 8 that goes forward one by one, by the wide twin coil finished product that narrows into gradually.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, is not departing under the prerequisite of the technology of the present invention principle, makes some improvement and modification and also should be considered as protection scope of the present invention.
Claims (12)
1. plasticity twin coil forming machine, it is characterized in that: comprise frame, between frame, be provided with workbench, below workbench, be provided with motor, on workbench, be provided with indexing separator, main shaft, line leading device, rotation is winding into belting, many wheel grinding shaping devices, chain transmission device, core rod and spiral cam roll forming device go forward one by one, on the output shaft of described indexing separator, be provided with anistree cutter, anistree cutter is winding into belting with rotation and is connected, anistree cutter top is provided with thumb wheel and lower thumb wheel, line leading device is arranged on the side that rotation is winding into belting, rotation is winding into the below that belting is arranged on many wheel grinding shaping devices, in rotation, be winding between belting and many wheel grinding shaping devices and be provided with tape guide groove, chain transmission device is arranged on the advance side of many wheel grinding shaping devices, the core rod that goes forward one by one is arranged on the bottom of chain transmission device, spiral cam roll forming device is arranged on the left and right sides of the core rod that goes forward one by one, on main shaft, be provided with belt pulley and synchronizing wheel, belt pulley is connected with motor by belt, below many wheel grinding shaping devices, be provided with worm reducer, the lower end of worm reducer by Timing Belt be connected with the synchronizing wheel on main shaft, upper end with take turns grinding shaping device more and mesh.
2. plasticity twin coil forming machine according to claim 1, is characterized in that: described line leading device comprises wire roller set and straightening-wheel, and straightening-wheel is arranged on the right side that rotation is winding into belting.
3. plasticity twin coil forming machine according to claim 1, it is characterized in that: described rotation is winding into the entrance face that belting is arranged on frame, it mainly comprises a circular cavity of putting wrapping post rotation, on circular cavity inwall, be provided with helix groove, in the arranged outside of wrapping post, have " olecranon " shape tongue piece.
4. plasticity twin coil forming machine according to claim 1, it is characterized in that: described many wheels grinding shaping device comprises the tape shaping delivery wheel of two splines, between two tape shaping delivery wheels, leave the gap of accommodating tape, in this gap, by back-up block, be provided with a troughing roller, tape shaping delivery wheel front upper place is provided with rolling press-wheel, rolling press-wheel stretches on the teeth groove of described tape shaping delivery wheel, in the lower-left of rolling press-wheel side, is provided with a shaping roller.
5. plasticity twin coil forming machine according to claim 4, is characterized in that: described tape shaping delivery wheel is arranged on bearing block, and bearing block is arranged on support bar, and bracing member is located on the biside plate of frame.
6. according to the plasticity twin coil forming machine described in claim 4 or 5, it is characterized in that: described tape shaping delivery wheel comprises left tape shaping delivery wheel and right tape shaping delivery wheel, and the right side edge of described shaping roller is close to the right side edge of left tape shaping delivery wheel.
7. plasticity twin coil forming machine according to claim 4, is characterized in that: described many wheels grinding shaping device be each side provided with a wallboard, described rolling press-wheel is fixed on two wallboards by axle.
8. plasticity twin coil forming machine according to claim 1, it is characterized in that: described chain transmission device comprises a driving wheel and a driven pulley, on driving wheel and driven pulley, be set with chain, described driving wheel is connected by Timing Belt with tape shaping delivery wheel.
9. plasticity twin coil forming machine according to claim 1, is characterized in that: the both sides of the described core rod that goes forward one by one are ledge structure and dwindle successively according to chain direction of advance.
10. plasticity twin coil forming machine according to claim 1, it is characterized in that: described spiral cam roll forming device comprises swing arm and is arranged on two groups of spiral cams in swing arm, this spiral cam divides the left and right sides that is located at the core rod that goes forward one by one, and the ledge structure going forward one by one on core rod is with spiral cam pendulum apart from corresponding, and described spiral cam is connected with main shaft by Timing Belt.
11. plasticity twin coil forming machines according to claim 10, is characterized in that: the side of described swing arm is provided with adjustable screw cam and the adjusting screw mandrel of the distance between core rod of going forward one by one.
12. plasticity twin coil forming machines according to claim 1, is characterized in that: described frame right side is provided with the adjusting adjusting handgrip how wheel grinding shaping devices move left and right and the adjusting handgrip of adjusting operating platform lifting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310706239.6A CN103658468B (en) | 2013-12-19 | 2013-12-19 | Plasticity twin coil forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310706239.6A CN103658468B (en) | 2013-12-19 | 2013-12-19 | Plasticity twin coil forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103658468A true CN103658468A (en) | 2014-03-26 |
| CN103658468B CN103658468B (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310706239.6A Active CN103658468B (en) | 2013-12-19 | 2013-12-19 | Plasticity twin coil forming machine |
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| CN (1) | CN103658468B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105070502A (en) * | 2015-09-17 | 2015-11-18 | 珠海智新自动化科技有限公司 | Diaphragm for winding double-layer coil |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3885605A (en) * | 1973-03-21 | 1975-05-27 | Dayco Corp | Helical coil forming machine |
| EP0322605A2 (en) * | 1987-12-26 | 1989-07-05 | MORITA & COMPANY CO., LTD. | Method of making double-coned coil spring and apparatus therefor |
| GB2337901A (en) * | 1998-01-30 | 1999-12-01 | * Sgs-Thomson Microelectronics Limited | Scrambling data |
| CN2834733Y (en) * | 2005-08-05 | 2006-11-08 | 韩杰友 | Double-wire ring automatic forming machine |
| CN1927499A (en) * | 2006-08-20 | 2007-03-14 | 曾孟彬 | Double-coil automatic molding machine |
| CN202943190U (en) * | 2012-12-04 | 2013-05-22 | 乐清市永凯线圈厂 | Numerical control coil machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2377901B (en) * | 2001-07-24 | 2004-03-17 | James Burn Internat Ltd | Improvements in and relating to the manufacture of wire binding elements |
-
2013
- 2013-12-19 CN CN201310706239.6A patent/CN103658468B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3885605A (en) * | 1973-03-21 | 1975-05-27 | Dayco Corp | Helical coil forming machine |
| EP0322605A2 (en) * | 1987-12-26 | 1989-07-05 | MORITA & COMPANY CO., LTD. | Method of making double-coned coil spring and apparatus therefor |
| GB2337901A (en) * | 1998-01-30 | 1999-12-01 | * Sgs-Thomson Microelectronics Limited | Scrambling data |
| CN2834733Y (en) * | 2005-08-05 | 2006-11-08 | 韩杰友 | Double-wire ring automatic forming machine |
| CN1927499A (en) * | 2006-08-20 | 2007-03-14 | 曾孟彬 | Double-coil automatic molding machine |
| CN202943190U (en) * | 2012-12-04 | 2013-05-22 | 乐清市永凯线圈厂 | Numerical control coil machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105070502A (en) * | 2015-09-17 | 2015-11-18 | 珠海智新自动化科技有限公司 | Diaphragm for winding double-layer coil |
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| Publication number | Publication date |
|---|---|
| CN103658468B (en) | 2015-10-28 |
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