CN103657243A - Oil liquid purification apparatus used on oil filter - Google Patents
Oil liquid purification apparatus used on oil filter Download PDFInfo
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- CN103657243A CN103657243A CN201310651622.6A CN201310651622A CN103657243A CN 103657243 A CN103657243 A CN 103657243A CN 201310651622 A CN201310651622 A CN 201310651622A CN 103657243 A CN103657243 A CN 103657243A
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Abstract
The present invention discloses an oil liquid purification apparatus used on an oil filter. The oil liquid purification apparatus comprises an oil inlet pump, an oil liquid heater, a vacuum separation device, an oil outlet pump, a filter, a foam sensor, an infrared probe I and an infrared probe II, wherein the vacuum separation device comprises a vacuum tank, a nebulizer and a reaction frame, the filter comprises a primary filter, a secondary filter and a fine filter, the oil inlet pump, the primary filter, the oil liquid heater, the vacuum tank, the oil outlet pump, the secondary filter and the fine filter are sequentially connected, and the reaction frame comprises a support plate and three layers of reaction rings. According to the present invention, the foam sensor and the infrared probes are adopted to detect the foam and the oil liquid in the vacuum tank, the oil liquid is subjected to vacuum vaporization, and filtration is performed through the secondary filter and the fine filter so as to provide an excellent filtration effect; and the high temperature oil liquid forms mist and then forms a film, and the oil mist is attached onto the reaction rings and the support plate during the falling process, such that the contact area in vacuum is expanded to nearly a hundred times the original contact area, and the vaporization effect is substantially improved.
Description
Technical field
The present invention relates to a kind of oil filter, relate in particular to the oil cleaning device using on a kind of oil filter.
Background technology
Because the device systems such as existing firepower, waterpower, nuclear force, combustion gas, cogeneration, chemical industry, papermaking, metallurgy happen occasionally seepage, poorly sealed, fluid for a long time in phenomenons such as thermic load, open oil storages, airborne moisture, gas infiltrate in fluid, cause Water in oil, gas.
Therefore, often adopt oil filter to realize on-line filtration and purify, make that operating oil product is not yet deteriorated just obtains timely purified treatment, can deviate from fast and efficiently moisture, gas and impurity in oil.Make the oil product indices of operation meet national standard, guarantee that regulating system, the lubricating system of unit normally worked.
The oil cleaning device using on oil filter is an important part of oil filter, in prior art, the oil cleaning device using on oil filter comprises oil-feed pump, fluid heater, vacuum separation unit, go out oil pump and filter, vacuum separation unit comprises vacuum tank and is arranged on atomizer and the reaction frame in vacuum tank, the oil-out of oil-feed pump is connected with the oil-in of fluid heater, the oil-out of fluid heater is connected with the oil-in of atomizer in vacuum tank, the oil-out of vacuum tank is connected with the oil-in that goes out oil pump, go out the oil-out of oil pump and the oil-in of filter is connected.Reaction frame is mainly one to be horizontally set on the gripper shoe on cross section in vacuum tank, has the through hole of a plurality of vertical settings in gripper shoe.The oil cleaning device poor filtration effect of this structure, atomizing effect is also poor, moisture in the fluid after atomization, higher containing gas rate.
Summary of the invention
For above shortcomings in prior art, the invention provides a kind of can Precise Control of Oil liquid and foam, fast vaporizing, dehydration, degassing efficiency are higher, and the oil cleaning device using on the better oil filter of filter effect.
In order to solve the problems of the technologies described above, the present invention has adopted following technical scheme:
The oil cleaning device using on oil filter, comprise oil-feed pump, fluid heater, vacuum separation unit, go out oil pump and filter, described vacuum separation unit comprises vacuum tank and is arranged on atomizer and the reaction frame in vacuum tank, the oil-out of described fluid heater is connected with the oil-in of atomizer, and the oil-out of described vacuum tank is connected with the oil-in that goes out oil pump; Also comprise foam sensor, for detection of the infrared probe I of upper oil level with for detection of the infrared probe II of lower oil level; Described foam sensor is arranged on vacuum tank and between atomizer and reaction frame, described infrared probe I and infrared probe II are all arranged on vacuum tank and are positioned at the below of reaction frame, and the position of described infrared probe I is than the high 350～450mm in the position of infrared probe II;
Described filter comprises primary filter, secondary filter and fine filter; The filter core inwall of described primary filter, secondary filter and fine filter is provided with the disturbance ring of helical structure, and the filter core of described primary filter adopts single layer filter net, and the filter core of described secondary filter adopts three layer filtration net; The filter core of described fine filter adopts three layer filtration net, the cross section undulate ring-type of the screen pack of fine filter;
The oil-out of described oil-feed pump is connected with the oil-in of primary filter, the oil-out of described primary filter is connected with the oil-in of fluid heater, describedly go out the oil-out of oil pump and the oil-in of secondary filter is connected, the oil-out of described secondary filter is connected with the oil-in of fine filter;
Described reaction frame comprises that being horizontally set on the gripper shoe on cross section in vacuum tank encircles with three layers of reaction that are arranged in gripper shoe; Reaction ring on lower one deck with on last layer, react the setting of ring mutual dislocation; Uniform several through holes that vertically arrange in described gripper shoe, the aperture of through hole is 1.6～1.8mm, the distance in gripper shoe between adjacent through-holes is 4～4.5mm; The annulus that described reaction ring is surrounded by an iron plate and one end of iron plate folding arm forming that bends inwards forms, and the external diameter of described annulus is 26～28mm; Described reaction ring vertically arranges, and the endoporus of the reaction ring on lower one deck is communicated with the endoporus of reaction ring adjacent on last layer.
As a preferred embodiment of the present invention, the thickness of described annulus and folding arm is 1～1.2mm.
The invention has the beneficial effects as follows: on vacuum tank, be provided with foam sensor and infrared probe, can detect the foam in vacuum tank and fluid, and then can accurately control; First fluid carry out vacuum vaporization again by primary filter, finally by secondary filter and fine filter, filters, and filter effect is better; Three layers of reaction ring are set in gripper shoe, reaction ring on lower one deck with on last layer, react the setting of ring mutual dislocation, high-temperature oil liquid enters in atomizer, by fluid after atomizer, first form vaporific, form again membranaceous, mist of oil note in the process falling, in reaction ring and gripper shoe, makes its contact area in a vacuum expand as nearly a hundred times original; Moisture contained in oil obtains fast vaporizing and is discharged by vacuum system under the condition on high heat, large surface, and vaporization effect improves greatly.
Accompanying drawing explanation
Fig. 1 is the structural representation of the oil cleaning device that uses on oil filter;
Fig. 2 is the structural representation of the filter core of secondary filter;
Fig. 3 is the structural representation of reaction ring.
In accompanying drawing: 1-oil-feed pump; 2-fluid heater; 3-go out oil pump; 4-vacuum tank; 5-atomizer; 6-foam sensor; 7-infrared probe I; 8-infrared probe II; 9-primary filter; 10-secondary filter; 11-essence is considered device; 12-filter core; 13-disturbance ring; 14-gripper shoe; 15-reaction ring; 16-through hole; 17-annulus; 18-folding arm.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As shown in Figure 1, the oil cleaning device using on oil filter, comprise oil-feed pump 1, fluid heater 2, vacuum separation unit, go out oil pump 3, filter, foam sensor 6, for detection of the infrared probe I 7 of upper oil level with for detection of the infrared probe II 8 of lower oil level.Vacuum separation unit comprises vacuum tank 4 and is arranged on atomizer 5 and the reaction frame in vacuum tank, foam sensor 6 is arranged on vacuum tank 4 and between atomizer 5 and reaction frame, foam sensor 6 can be used for detecting the number of vacuum tank 4 inner foams, so that open permeation valve or close permeation valve, to reach the foam in accurate control vacuum tank 4.Infrared probe I 7 and infrared probe II 8 are all arranged on vacuum tank 4 and are positioned at the below of reaction frame, and the position of infrared probe I 7 is than the high 350～450mm in the position of infrared probe II 8.Excessive when oil inlet quantity, when the oil level in vacuum tank 4 rises to the high oil level control point of infrared probe I 7 detections, for solenoid, automatically to close, equipment stops oil-feed; When low oil level control point that the interior oil level of vacuum tank 4 detects lower than infrared probe II 8, for solenoid, automatically open fuel feeding.When the interior oil level of vacuum tank 4 reaches the high oil level control point of infrared probe I 7 detections, oil drain pump automatically starts and carries out oil extraction; When the interior oil level of vacuum tank 4 reaches the low oil level control point of infrared probe II 8 detections, oil pump stops automatically, and equipment stops oil extraction.
Filter comprises primary filter 9, secondary filter 10 and fine filter 11.Filter core 12 inwalls of primary filter 9, secondary filter 10 and fine filter 11 are provided with the disturbance ring 13 of helical structure, as shown in Figure 2, the fluid that makes to enter in filter forms helical flow, the filter core of primary filter 9 adopts single layer filter net, and the filter core of secondary filter 10 adopts three layer filtration net.The filter core of fine filter 11 adopts three layer filtration net, and the cross section undulate ring-type of the screen pack of fine filter 11, during fluid process fine filter 11, accurately filters fluid.
The oil-out of oil-feed pump 1 is connected with the oil-in of primary filter 9, the oil-out of primary filter 9 is connected with the oil-in of fluid heater 2, the oil-out of fluid heater 2 is connected with the oil-in of atomizer 5, and the oil-out of vacuum tank 4 is connected with the oil-in that goes out oil pump 3; The oil-out that goes out oil pump 3 is connected with the oil-in of secondary filter 10, and the oil-out of secondary filter 10 is connected with the oil-in of fine filter 11.
Reaction frame comprises the gripper shoe 14 being horizontally set on the interior cross section of vacuum tank 4 and is arranged on three layers of reaction ring 15 in gripper shoe 14.Reaction ring on lower one deck with on last layer, react the setting of ring mutual dislocation.Wherein, as shown in Figure 3, one end of reaction ring 15 annulus that surrounded by an iron plate 17 and iron plate folding arm 18 forming that bends inwards forms the structure of reaction ring, and the external diameter of annulus 17 is 26～28mm.Reaction ring 15 vertically arranges, and the endoporus of the reaction ring on lower one deck is communicated with the endoporus of reaction ring adjacent on last layer.The thickness of annulus 17 and folding arm 18 is 1～1.2mm.Thickness is that reaction that 1～1.2mm and external diameter are 26～28mm encircles that both quality was light, large with the contact area of mist of oil again.This reaction ring adopts the mode of directly placing to be arranged in gripper shoe 14, and the endoporus of the reaction ring on lower one deck is communicated with the endoporus of reaction ring adjacent on last layer, has both been conducive to moisture, gaseous exchange after mist of oil and mist of oil gasification, facilitates again installation.Uniform several through holes 16 that vertically arrange in gripper shoe 14, the aperture of through hole 16 is 1.6～1.8mm, the distance in gripper shoe 14 between adjacent through-holes 16 is 4～4.5mm.After tested, the arrangement of this through hole, had both met moisture, gaseous exchange after mist of oil and mist of oil gasification, made again gripper shoe 14 have enough support strengths.
While using the oil cleaning device using on this oil filter, first fluid heat by primary filter again, pretreated high temperature oil enters atomizer 5, first form vaporific, form again membranaceous, mist of oil note in the process falling, in reaction ring 15 and gripper shoe 14, makes its contact area in a vacuum expand as nearly a hundred times original.Moisture contained in oil obtains fast vaporizing and is discharged by vacuum system under the condition on high heat, large surface, and vaporization effect improves greatly.Foam sensor 6, infrared probe I 7 and infrared probe II 8 can detect the foam in vacuum tank and fluid, and then can accurately control.Dehydration, degassed very competent, pumps into the fine particle impurity in filtering fluid in secondary filter and fine filter through going out oil pump 3 again through dehydration, fluid after degassed, and filter effect is better.
Finally explanation is, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.
Claims (2)
1. the oil cleaning device using on oil filter, comprise oil-feed pump (1), fluid heater (2), vacuum separation unit, go out oil pump (3) and filter, described vacuum separation unit comprises vacuum tank (4) and is arranged on atomizer (5) and the reaction frame in vacuum tank, the oil-out of described fluid heater (2) is connected with the oil-in of atomizer (5), and the oil-out of described vacuum tank (4) is connected with the oil-in that goes out oil pump (3); It is characterized in that: also comprise foam sensor (6), for detection of the infrared probe I (7) of upper oil level with for detection of the infrared probe II (8) of lower oil level; Described foam sensor (6) is arranged on vacuum tank (4) above and is positioned at atomizer (5) and reacts between frame, described infrared probe I (7) and infrared probe II (8) are all arranged on vacuum tank (4) above and are positioned at the below of reaction frame, and the position of described infrared probe I (7) is than the high 350～450mm in position of infrared probe II (8);
Described filter comprises primary filter (9), secondary filter (10) and fine filter (11); Filter core (12) inwall of described primary filter (9), secondary filter (10) and fine filter (11) is provided with the disturbance ring (13) of helical structure, the filter core of described primary filter (9) adopts single layer filter net, and the filter core of described secondary filter (10) adopts three layer filtration net; The filter core of described fine filter (11) adopts three layer filtration net, the cross section undulate ring-type of the screen pack of fine filter (11);
The oil-out of described oil-feed pump (1) is connected with the oil-in of primary filter (9), the oil-out of described primary filter (9) is connected with the oil-in of fluid heater (2), the described oil-out that goes out oil pump (3) is connected with the oil-in of secondary filter (10), and the oil-out of described secondary filter (10) is connected with the oil-in of fine filter (11);
Described reaction frame comprises that three layers of reaction that are horizontally set on the gripper shoe (14) on the interior cross section of vacuum tank (4) and are arranged in gripper shoe (14) encircle (15); Reaction ring on lower one deck with on last layer, react the setting of ring mutual dislocation; The upper uniform several through holes (16) that vertically arrange of described gripper shoe (14), the aperture of through hole (16) is 1.6～1.8mm, the distance between the upper adjacent through-holes (16) of gripper shoe (14) is 4～4.5mm; The annulus (17) that described reaction ring (15) is surrounded by an iron plate and one end of iron plate folding arm (18) forming that bends inwards forms, and the external diameter of described annulus (17) is 26～28mm; Described reaction ring (15) vertically arranges, and the endoporus of the reaction ring on lower one deck is communicated with the endoporus of reaction ring adjacent on last layer.
2. the oil cleaning device using on oil filter according to claim 1, is characterized in that: the thickness of described annulus (17) and folding arm (18) is 1～1.2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310651622.6A CN103657243A (en) | 2013-12-06 | 2013-12-06 | Oil liquid purification apparatus used on oil filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310651622.6A CN103657243A (en) | 2013-12-06 | 2013-12-06 | Oil liquid purification apparatus used on oil filter |
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| Publication Number | Publication Date |
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| CN103657243A true CN103657243A (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310651622.6A Pending CN103657243A (en) | 2013-12-06 | 2013-12-06 | Oil liquid purification apparatus used on oil filter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107281811A (en) * | 2017-08-09 | 2017-10-24 | 马鞍山楚优环境科技有限公司 | A kind of super industrial fluids cleaning system |
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2013
- 2013-12-06 CN CN201310651622.6A patent/CN103657243A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107281811A (en) * | 2017-08-09 | 2017-10-24 | 马鞍山楚优环境科技有限公司 | A kind of super industrial fluids cleaning system |
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Application publication date: 20140326 |