CN103645088A - Solid melting device with automatic stirring function and use method - Google Patents
Solid melting device with automatic stirring function and use method Download PDFInfo
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- CN103645088A CN103645088A CN201310674840.1A CN201310674840A CN103645088A CN 103645088 A CN103645088 A CN 103645088A CN 201310674840 A CN201310674840 A CN 201310674840A CN 103645088 A CN103645088 A CN 103645088A
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Abstract
The invention discloses a solid melting device with an automatic stirring function. The solid melting device comprises a bottom frame, a roll shaft assembly, a transmission assembly, a heating assembly and a stirring assembly, and a control unit used for controlling the roll shaft assembly, the transmission assembly, the heating assembly and the stirring assembly, wherein the roll shaft assembly comprises a roll shaft bracket and a roll shaft arranged on the roll shaft bracket through a bearing, the heating assembly comprises a heating rod arranged inside the roll shaft, two ends of the heating rod are fixed on a heating sleeve bracket outside the roll shaft bracket through a heating sleeve, the transmission assembly comprises a motor, a drive wheel and a driven wheel which are mutually connected through a transmission belt, the driven wheel is connected with a rotating shaft of the roll shaft, and the stirring assembly comprises an automotive shovel supporting against the outer surface of the roll shaft, a longitudinal manipulator for controlling the automatic shovel to act up and down, and a transverse manipulator for controlling the automatic shovel to move along the axial direction of the roll shaft. By adopting the solid melting device, when a material is extruded and mixed by the roll shaft, and the automatic shovel continuously stirs the material on the roll shaft, so that the material is fully mixed.
Description
Technical field
The present invention relates to a kind of melting plant, be specifically related to a kind of solid melting plant with automatic stirring agitating function, the invention still further relates to a kind of using method of this solid melting plant.
Background technology
Spectrographic method can carry out to non-destructive multielement analysis fast, examination multiple types sample substrate, as the not principal component in solid, mud, powder, pastel, film, air filtration thing and other a lot of matrix samples, has become the detection method that objectionable impurities preliminary screening generally adopts rapidly.Spectral analysis has powder pressing method and melting sample preparation method with the method for making sample of solid sample.Powder pressing method cost is low, speed is fast, easy to operate, be applicable to production control, shortcoming is that the print made of the method exists more serious grain effect, easily affects the accuracy of measurement result.Fusion method is to adopt fusion apparatus by compressing tablet again after raw materials melt, and the print making by the method is due to by melting, and thing obtains unified mutually, can overcome well granularity effect.
Conventional fusion apparatus has Efco-Northrup furnace, muffle furnace and gas furnace at present.Efco-Northrup furnace sample preparation automaticity is high, and speed is fast, and the sample value making is even, and reappearance is better, and shortcoming is expense too high (needing induction furnace, platinum crucible), use and keep in repair inconvenience; Muffle furnace is completely manual fusion apparatus, and price economy if can use in the few situation of fusing sample, but to the having relatively high expectations of operator, must have skilled operation skill just can make the fuse piece of homogeneity favorable reproducibility; The melting speed of gas furnace, but there is potential safety hazard in the necessary combustion gas of using high heat value, and in addition, there is homogeneity question in the sample making.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of simple in structure, easy to operate, the solid melting plant with automatic stirring function with low cost; The sample that adopts this solid melting plant to make, value is even, and favorable reproducibility can realize batch production, another object of the present invention is to provide a kind of using method of this solid melting plant.
For achieving the above object, the present invention is by the following technical solutions:
A solid melting plant with automatic stirring function, comprises underframe, roll shaft assembly, transmission component, heating component, mixing component, and the control module of controlling described roll shaft assembly, transmission component, heating component and mixing component operation, wherein:
Described roll shaft assembly comprises rollers, roll shaft, bearing and mobile handwheel, and described rollers comprises the fixed support being fixedly arranged on underframe and be arranged in parallel with fixed support, is threaded with mobile handwheel and can be with respect to the travel(l)ing rest of parallel before and after fixed support under its effect; Described roll shaft is the hollow cylinder shape structure of open at both ends, is provided with altogether two, comprise respectively and be located at the movable roll shaft on travel(l)ing rest and be located at the stationary roller shaft on fixed support by pair of bearings, and two roll shafts is positioned at same level height;
The heating jacket support that described heating component comprises heating rod, heating jacket and is located at rollers outside, it is inner and coaxial with roll shaft that described heating rod is located at roll shaft, and its two ends are fixed on heating jacket support by heating jacket;
Described transmission component is provided with two groups altogether, and every group includes motor, driving wheel, engaged wheel and driving-belt, and the output terminal of described motor is connected with driving wheel, and driving wheel is connected with engaged wheel by travelling belt, and engaged wheel is connected with the rotating shaft of roll shaft;
Described mixing component is located at roll shaft assembly top, and longitudinal mechanical arm and the control of the upper and lower action of shovel are shoveled automatically along the horizontal mechanical arm of the axially-movable of roll shaft automatically to comprise automatic shovel, the control offseting with roll shaft outside surface.
Preferably: described fixed support and travel(l)ing rest are down " Π " type structure.
Preferably: described movable roll shaft can move 0.5～5mm with respect to stationary roller shaft under the drive of travel(l)ing rest.
Preferably: the outside surface of described roll shaft is smooth surface.
Preferably: described heating jacket is adiabatic, and its inside is provided with asbestos insulation material.
Preferably: described automatic shovel comprises the spade portion being connected with mechanical arm and the shovel portion offseting with roll shaft outside surface, and described shovel portion be an arc shovel portion.
Preferably: the subsequent corrosion of described shovel portion and the subsequent corrosion of roll shaft outside surface are suitable.
Preferably: described mixing component is provided with two groups altogether, along the top that is axially symmetricly set in roll shaft assembly of roll shaft.
A solid melting plant as above, its using method comprises the following steps:
1) material to be mixed is placed between two roll shafts, starter motor, under the effect of motor, driving wheel drives engaged wheel by driving-belt, and then drives two roll shafts to relatively rotate, and the material between two roll shafts is pushed to mixing;
2) when roll shaft relatively rotates and material is pushed mixes, automatically shovel is under the effect of horizontal mechanical arm, automatically the outside surface of roll shaft is pasting along the axially-movable of roll shaft in the shovel portion of shovel, material on roll shaft outside surface is collected to the centre to roll shaft, subsequently, longitudinally mechanical arm will automatically shovel upwards and promote, make shovel portion leave roll shaft surface, and under the effect of horizontal mechanical arm, automatically shovel is along the top of axially getting back to initial point of roll shaft, longitudinally mechanical arm will automatically shovel and declines and offset with the outside surface of roll shaft thereupon, starts next mix and blend circulation.
Beneficial effect of the present invention is, when adopting solid melting plant of the present invention especially spectrum analysis sample material carrying out melt process to material, roll shaft is when ceaselessly relatively rotating and material is pushed mixing, automatically shovel can be under the effect of mechanical arm, constantly stir the upper material of roll shaft, each material is fully mixed, increased substantially the homogeneity of mixing of materials, and the standard model making by solid melting plant of the present invention melting, smooth surface is smooth, without bubble, good uniformity, value is stable, effectively eliminated the granularity effect of sample, can preserve for a long time, there is equipment cost low, automatically degree is high, easy to operate, save the feature of manpower.
Accompanying drawing explanation
Fig. 1 shows the three-dimensional structure diagram of solid melting plant of the present invention;
Fig. 2 shows the cut-open view of solid melting plant of the present invention;
Fig. 3 shows the side view of solid melting plant of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in accompanying drawing 1～3, solid melting plant of the present invention, comprise underframe A, roll shaft assembly, transmission component, heating component and mixing component, described solid melting plant also comprises the control module of controlling described roll shaft assembly, transmission component, heating component and mixing component operation, wherein:
Described roll shaft assembly comprises rollers 13, roll shaft 11, bearing 8 and mobile handwheel 9, described rollers 13 comprises identical " Π " type travel(l)ing rest 11a and the fixed support 11b of structure be arrangeding in parallel, described fixed support 11b is fixedly arranged on underframe A, described travel(l)ing rest 11a and mobile handwheel 9 threaded engagement, and under the effect of mobile handwheel 9, can be with respect to parallel before and after fixed support 11b, the hollow cylinder shape structure that described roll shaft 11 is open at both ends, be provided with altogether two, comprise respectively by movable roll shaft and stationary roller shaft in the parallel opening of being located at travel(l)ing rest 11a and fixed support 11b of pair of bearings 8, and two roll shafts 11 are positioned at same level height, the outside surface of roll shaft 11 is a smooth surface.In the present embodiment, movable roll shaft, under the drive of travel(l)ing rest 11a, can move 0.5～5mm with respect to stationary roller shaft.
Described heating component comprises heating rod 10, heating jacket 12 and the heating jacket support 5 of being located at rollers 13 outsides, it is inner and coaxial with roll shaft 11 that described heating rod 10 is located at roll shaft 11, its two ends are fixedly arranged on heating jacket support 5 by adiabatic heating jacket 12, further, in described heating jacket 12, be provided with asbestos insulation material.
Described transmission component is provided with two groups altogether, every group include be located at the motor 6 in heating jacket support 5 outsides and be located at rollers 13 and heating jacket support 5 between driving wheel 7, engaged wheel 4 and driving-belt, the output terminal of described motor 6 is connected with driving wheel 7, driving wheel 7 is connected with engaged wheel 4 by travelling belt, engaged wheel 4 is connected with the rotating shaft of roll shaft 11, thereby under the effect of motor 6, driving wheel 7 drives engaged wheel 4 by driving-belt, and then drive two roll shafts 11 to relatively rotate.
Described mixing component is located at roll shaft assembly top, comprise automatic shovel 1, control longitudinal mechanical arm 2 of shovel 1 upper and lower action automatically and control the horizontal mechanical arm 3 of shovel 1 axially-movable along roll shaft 11 automatically, in present embodiment, described automatic shovel 1 comprises the 1a of spade portion being connected with mechanical arm and the 1b of shovel portion offseting with roll shaft 11 axial planes, further, in the present embodiment, the 1b of arc shovel portion that the subsequent corrosion of described shovel portion's employing subsequent corrosion and roll shaft 11 is suitable.In the course of work, automatically shovel 1 is under the effect of horizontal mechanical arm 3, axially-movable along roll shaft 11, the 1b of arc shovel portion is pasting the outside surface of roll shaft 11, and the material on roll shaft 11 outside surfaces is collected to the centre of roll shaft 11, subsequently, under the effect of longitudinal mechanical arm 2, to automatically shovel 1 upwards promotes, make the 1b of arc shovel portion leave roll shaft 11 surfaces, and under the effect of horizontal mechanical arm 3, automatically shovel 1 top of axially getting back to initial point along roll shaft 11, thereupon under the effect of longitudinal mechanical arm 2, to automatically shovel 1 decline and offset with the outside surface of roll shaft 11, start next mix and blend circulation.In the present invention, described mixing component is provided with 2 groups altogether, along the top that is axially symmetricly set in roll shaft assembly of roll shaft 11.
The solid melting plant with automatic stirring function of the present invention, its course of work is as follows:
1) material to be mixed is placed between two roll shafts 11, starter motor 6, under the effect of motor 6, driving wheel 7 drives engaged wheel 4 by driving-belt, so two band action roller shafts 11 relatively rotate, the material between two roll shafts 11 is pushed to mixing;
2) roll shaft 11 relatively rotates material is pushed in mixed process, automatically the shovel 1 axial two ends of take roll shaft 11 are starting point, under the effect of horizontal mechanical arm 3, the 1b of shovel portion is pasting the outside surface of roll shaft 11, phase roll shaft 11 axially to central motion, and the material on roll shaft 11 outside surfaces is collected to the centre of roll shaft 11, subsequently, under the effect of longitudinal mechanical arm 2, to automatically shovel 1 upwards promotes, make the 1b of arc shovel portion leave roll shaft 11 surfaces, and under the effect of horizontal mechanical arm 3, automatically shovel 1 top of axially getting back to roll shaft 11 two ends along roll shaft 11, thereupon under the effect of longitudinal mechanical arm 2, by automatically shoveling 1, drop on the outside surface of roll shaft 11, and start next mixing circulation.
While preparing spectrum analysis sample by above-mentioned solid melting plant, roll shaft 11 is ceaselessly simultaneously in relative rotation, automatically shovel 1 is under the effect of mechanical arm, constantly stir the upper material of roll shaft 11, each material is fully mixed, increased substantially the homogeneity of sample, and the standard model making, smooth surface is smooth, stable without bubble, good uniformity, value, effectively eliminated the granularity effect of sample, can preserve for a long time.
The present invention is by preferred embodiment having carried out detailed explanation.Yet, by studying carefully above, to the variation of each embodiment with to increase be also that one of ordinary skill in the art institute is apparent.Applicant be intended that all these variations and increase has dropped in the protection domain of the claims in the present invention.
Term used herein is only for to be illustrated specific embodiment, and it is not intended to limit the invention.Unless otherwise defined, all terms used herein (comprising technical term and scientific terminology) are all identical with one of ordinary skill in the art's of the present invention understanding.Also must be clear and definite, except having in this article clear and definite definition, such as the term conventionally defining in dictionary, should be interpreted as can thering is the consistent meaning in the linguistic context of this instructions and correlation technique, and the idealized or undue formalization that should not explain.Known function or structure are in briefly and clearly considering or repeating no more.
Claims (9)
1. a solid melting plant with automatic stirring function, comprise underframe, it is characterized in that: also comprise roll shaft assembly, transmission component, heating component, mixing component, and the control module of controlling described roll shaft assembly, transmission component, heating component and mixing component operation, wherein:
Described roll shaft assembly comprises rollers, roll shaft, bearing and mobile handwheel, and described rollers comprises the fixed support being fixedly arranged on underframe and be arranged in parallel with fixed support, is threaded with mobile handwheel and can be with respect to the travel(l)ing rest of parallel before and after fixed support under its effect; Described roll shaft is the hollow cylinder shape structure of open at both ends, is provided with altogether two, comprise respectively and be located at the movable roll shaft on travel(l)ing rest and be located at the stationary roller shaft on fixed support by pair of bearings, and two roll shafts is positioned at same level height;
The heating jacket support that described heating component comprises heating rod, heating jacket and is located at rollers outside, it is inner and coaxial with roll shaft that described heating rod is located at roll shaft, and its two ends are fixed on heating jacket support by heating jacket;
Described transmission component is provided with two groups altogether, and every group includes motor, driving wheel, engaged wheel and driving-belt, and the output terminal of described motor is connected with driving wheel, and driving wheel is connected with engaged wheel by travelling belt, and engaged wheel is connected with the rotating shaft of roll shaft;
Described mixing component is located at roll shaft assembly top, and longitudinal mechanical arm and the control of the upper and lower action of shovel are shoveled automatically along the horizontal mechanical arm of the axially-movable of roll shaft automatically to comprise automatic shovel, the control offseting with roll shaft outside surface.
2. solid melting plant according to claim 1, is characterized in that: described fixed support and travel(l)ing rest are down " Π " type structure.
3. solid melting plant according to claim 1, is characterized in that: described movable roll shaft can move 0.5～5mm with respect to stationary roller shaft under the drive of travel(l)ing rest.
4. solid melting plant according to claim 1, is characterized in that: the outside surface of described roll shaft is smooth surface.
5. solid melting plant according to claim 1, is characterized in that: described heating jacket is adiabatic, and its inside is provided with asbestos insulation material.
6. solid melting plant according to claim 1, is characterized in that: described automatic shovel comprises the spade portion being connected with mechanical arm and the shovel portion offseting with roll shaft outside surface, and described shovel portion is an arc shovel portion.
7. solid melting plant according to claim 1, is characterized in that: the subsequent corrosion of described shovel portion and the subsequent corrosion of roll shaft outside surface are suitable.
8. solid melting plant according to claim 1, is characterized in that: described mixing component is provided with two groups altogether, along the top that is axially symmetricly set in roll shaft assembly of roll shaft.
9. the solid melting plant as described in claim 1～8 any one, its using method comprises the following steps:
1) material to be mixed is placed between two roll shafts, starter motor, under the effect of motor, driving wheel drives engaged wheel by driving-belt, and then drives two roll shafts to relatively rotate, and the material between two roll shafts is pushed to mixing;
2) when roll shaft relatively rotates and material is pushed mixes, automatically shovel is under the effect of horizontal mechanical arm, automatically the outside surface of roll shaft is pasting along the axially-movable of roll shaft in the shovel portion of shovel, material on roll shaft outside surface is collected to the centre to roll shaft, subsequently, longitudinally mechanical arm will automatically shovel upwards and promote, make shovel portion leave roll shaft surface, and under the effect of horizontal mechanical arm, automatically shovel is along the top of axially getting back to initial point of roll shaft, longitudinally mechanical arm will automatically shovel and declines and offset with the outside surface of roll shaft thereupon, starts next mix and blend circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310674840.1A CN103645088B (en) | 2013-12-11 | 2013-12-11 | A kind of solid melting plant and using method with automatic stirring function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310674840.1A CN103645088B (en) | 2013-12-11 | 2013-12-11 | A kind of solid melting plant and using method with automatic stirring function |
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| CN103645088A true CN103645088A (en) | 2014-03-19 |
| CN103645088B CN103645088B (en) | 2015-10-07 |
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2013
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| JPH02298329A (en) * | 1989-05-15 | 1990-12-10 | Dynic Corp | Melting and kneading method for synthetic resin |
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| CN1882707A (en) * | 2003-11-19 | 2006-12-20 | 科鲁斯技术有限公司 | Method of cooling molten metal during fractional crystallisation |
| CN102300819A (en) * | 2009-02-27 | 2011-12-28 | 旭硝子株式会社 | Device for stirring molten glass |
| CN102432360B (en) * | 2011-08-25 | 2013-09-04 | 广东拉多美化肥有限公司 | Fusing and mixing device |
| WO2013155953A1 (en) * | 2012-04-17 | 2013-10-24 | 深圳迈瑞生物医疗电子股份有限公司 | Uniformly mixing device and automatic sample analyzer |
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