CN103645044A - Fork truck mast frame testing system - Google Patents
Fork truck mast frame testing system Download PDFInfo
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- CN103645044A CN103645044A CN201310719227.7A CN201310719227A CN103645044A CN 103645044 A CN103645044 A CN 103645044A CN 201310719227 A CN201310719227 A CN 201310719227A CN 103645044 A CN103645044 A CN 103645044A
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- dimensional laser
- laser scanning
- door frame
- scanning instrument
- fork truck
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Abstract
The invention discloses a fork truck mast frame testing system. The fork truck mast frame testing system is characterized by comprising a mechanical frame, an auxiliary detection box, an inclination angle sensor, a microcomputer system, a middle two-dimensional laser scanner and a top two-dimensional laser scanner, wherein the top two-dimensional laser scanner is arranged at the central position at the top end of the mechanical frame, the middle two-dimensional laser scanner is arranged at the middle position of the mechanical frame and higher than a fork truck mast frame to be tested. The inclination angle sensor is fixed on the side of the fork truck mast frame. The auxiliary detection box is fixed on a fork of a fork truck to be tested. The inclination angle sensor, the middle two-dimensional laser scanner and the top two-dimensional laser scanner are in wired or wireless connection to enable acquired data to be input into the microcomputer system, and the auxiliary detection box is composed of a regular rectangular box body, is smooth in surface and is made from a laser reflecting material. On the premise that the safety is ensured, the effect of automatically, rapidly and accurately detecting the maximum lifting height, the lifting speed and an inclination angle of the fork truck mast frame is achieved.
Description
Technical field
The present invention relates to a kind of forklift truck properties test macro, particularly a kind of test macro of forklift door frame all directions travelling performance.
Background technology
Forklift door frame maximum lifting height, pulling speed and angle of inclination are one of the most basic performances of fork truck; Along with the development of fork truck technology, each producer fork truck that door frame can all around moves of having produced at present; For this kind of fork truck, shift motion, translational speed and angle of inclination during its door frame different loads in three directions of Di Saier coordinate system is one of fork truck parameter that must provide while dispatching from the factory.Fast and accurate detection method is the reliable helper of fork truck factory still not, also for fork truck buyer provides the most practical, selects foundation the most reliably.
Fork truck manufacturing enterprise at home at present, most of what use is artificial stopwatch computing time, to the stroke scale marker of measuring, then speed is calculated to the method at also manual typing and use amount hornwork measurement angle of inclination.Its efficiency is not only low, can not meet the requirement of large-scale fork truck manufacturer to productive temp, and its testing result also exists larger personal error, and manual detection exists potential safety hazard, the situation that especially load is dropped simultaneously.In market, existing enterprise can provide the Fast Detection Technique at forklift door frame maximum lifting height, pulling speed and angle of inclination, but can not meet the requirement that can detect in upper and lower, several directions in all around.
Summary of the invention
For above defect, the object of the invention has been to propose to test the runnability of forklift door frame under different load by automatic quick, index in can full test upper and lower, several directions in all around, comprises the performances such as maximum lifting height, pulling speed, pitch angle.
To achieve these goals, the invention provides a kind of forklift door frame test macro, it is characterized in that comprising mechanical framework, auxiliary detection case, slant angle sensor, microsystem, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument, described top two dimensional laser scanning instrument is arranged on the center on mechanical framework top, described middle part two dimensional laser scanning instrument is arranged on mechanical framework medium position, higher than forklift door frame height to be measured; Slant angle sensor is fixed on the side of forklift door frame to be measured; Described auxiliary detection case is fixed on the door fork of fork truck to be measured; Described slant angle sensor, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument are input to microsystem by wired or wireless connection by the data that collect, described auxiliary detection case consists of regular rectangular box, smooth surface, applicable laser reflectorized material, consists of.
Described forklift door frame test macro, is characterized in that described auxiliary detection case consists of two halves casing that can pull, for convenience of pull, between two halves casing, is provided with guide rail, and by the fixing relative position of two halves casing of lock-screw.
Described forklift door frame test macro, is characterized in that described auxiliary detection case bottom is provided with buckle, can be held in auxiliary detection case on the door fork of fork truck to be measured.
Described forklift door frame test macro, is characterized in that described auxiliary detection case inside is provided with a plurality of fixed card slots, can insert the load of different quality on each draw-in groove.
Described forklift door frame test macro, the fixed sturcture that it is characterized in that described slant angle sensor, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument is provided with strong magnet, can flexibly described slant angle sensor, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument be fixed on to corresponding position.
Described forklift door frame test macro, is characterized in that described mechanical framework height is scalable adjusting, and is provided with level altitude device.
Described forklift door frame test macro, characterized by further comprising Photoelectric infrared switch, and described Photoelectric infrared switch is arranged on the ground of mechanical framework or the test space, for detection for the treatment of whether correct position of car fork truck.
Described forklift door frame test macro, characterized by further comprising voice output module, keyboard input module and display panel.
Described forklift door frame test macro, is characterized in that described slant angle sensor, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument are connected with microsystem by RF, bluetooth or WIFI; Microsystem is provided with RF, bluetooth or the WIFI PORT COM matching.
The present invention is by adopting non-contacting sensor, and by increasing the mode that can stablize fixing fictitious load, the fast detecting effect at forklift door frame maximum lifting height, pulling speed and angle of inclination is provided under the premise that security is guaranteed, automatically, fast and accurately.Improve detection efficiency, reduced personal error, reduced potential safety hazard; And farthest meet in the following certain time limit of fork truck manufacturing enterprise the requirement that productive temp is improved fast; Powerful memory function also can meet in certain hour simultaneously, to detecting the inquiry repeatedly of data.
Accompanying drawing explanation
Fig. 1 is fork truck schematic diagram to be measured.
Fig. 2 is two dimensional laser scanning instrument work schematic diagram.
Fig. 3 is auxiliary detection box structure schematic diagram.
Fig. 4 is that a fork is made upper and lower fore-and-aft direction test schematic diagram.
Fig. 5 is that a fork is made inclination angle angle measurement schematic diagram.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Fig. 1 is fork truck schematic diagram to be measured, and fork truck to be measured comprises car body 5, door frame 2 and door fork 1, and door fork 1 is for load, and the control system of car body is controlled can top to bottom, left and right, front and rear and pivot angle motion.
Fig. 3 is auxiliary detection box structure schematic diagram; Auxiliary detection case 3 is by two halves casing that can pull, and outer container 32 and inner case 34 form, and for convenience of pull, are provided with guide rail 35 between two halves casing, and by the fixing relative position of two halves casing of lock-screw 33.Auxiliary detection case 3 bottoms are provided with buckle 31, auxiliary detection case can be held in to the door fork upper 1 of forklift door frame to be measured.
Fig. 2 is two dimensional laser scanning instrument work schematic diagram; Top two dimensional laser scanning instrument 21 is by laser 41 scanning auxiliary detection casees 3, by receiving the reflected signal of auxiliary detection case 3 each scanning planes, can obtain the two-dimensional coordinate of auxiliary detection case, by the two dimensional laser scanning instrument of two diverse locations, scan the two-dimensional coordinate 42 of different parts, can obtain the three dimensional local information of auxiliary detection case 3, by the real-time sampling three dimensional local information of auxiliary detection case 3 in the same time not, can calculate not in the same time between the position mobile message of auxiliary detection case 3.
Fig. 4 is that a fork is made upper and lower fore-and-aft direction test schematic diagram; Fig. 5 is that a fork is made inclination angle angle measurement schematic diagram.Preliminary work before test, by mechanical framework 6 fixing test places, and will adjust height, and mechanical framework 6 at least will be higher than treating that car fork truck door fork can be by the maximum height of auxiliary detection case 3 liftings; Top two dimensional laser scanning instrument 21 is arranged on to the center on mechanical framework 6 tops; Middle part two dimensional laser scanning instrument 22 is arranged in the middle of mechanical framework, higher than forklift door frame 2 height to be measured; 2 slant angle sensors 23 are individually fixed in to the side of forklift door frame 2 to be measured; Confirm top two dimensional laser scanning instrument 21, middle part two dimensional laser scanning instrument 22 and slant angle sensor 23 and microsystem exact connect ion simultaneously, can be normally by the signal input microsystem gathering.According to the size for the treatment of the required load of car fork truck, select the auxiliary detection case 3 of different quality simultaneously, or in auxiliary detection case 3, pack corresponding load into, according to outer container 32 and inner case 34 spacings of the width adjustment auxiliary detection case 3 of fork truck door fork 1 to be measured, when adjusting to the width matching, lock-screw 33 is the relative position of two halves casing fixedly, and fastening buckle 31, auxiliary detection case can be held in to the door fork of forklift door frame to be measured upper 1, complete the preliminary work before test.
Then start fork truck, sail fork truck into correct test position, on the ground of test position or the relevant position of mechanical framework 6 be provided with Photoelectric infrared switch, when fork truck sails correct test position into, optoelectronic switch will be pointed out microsystem, and by the mode of sound or image, point out tester by microsystem, correct position can start test.Microsystem is pointed out tester to control fork door fork by the mode of sound or image and is done different motions, as seesaw, move up and down, side-to-side movement, also has inclination angle motion, simultaneously in real time by top two dimensional laser scanning instrument 21, middle part two dimensional laser scanning instrument 22 gathers 2 two-dimensional coordinate information of auxiliary detection case 3, by data processing, can obtain auxiliary detection case 3 each positional informations constantly, thereby obtain each moment positional information of forklift door frame, and then obtain its maximum rising height H1, maximum forward travel distance L1, in like manner equally can test the travelling performance that obtains left and right, by slant angle sensor 23, gather the data such as the left-leaning angle 51 of maximum of forklift door frames and maximum Right deviation angle 52.Because all test datas are all Real-time Collections, can record in detail the real time data of each time, and then can obtain the performance index with time correlation, as lifting speed, the information such as translational speed.All tests only need to be controlled and treat that car fork truck does different motions according to the prompting of microsystem, and test macro can complete and export all test results automatically, test accurately, safety fast.
Above disclosed is only an embodiment of the present invention, certainly can not limit with this interest field of basis, one of ordinary skill in the art will appreciate that all or part of flow process that realizes above-described embodiment, and the equivalent variations of doing according to the claims in the present invention, still belong to the scope that the present invention is contained.
Claims (9)
1. a forklift door frame test macro, it is characterized in that comprising mechanical framework, auxiliary detection case, slant angle sensor, microsystem, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument, described top two dimensional laser scanning instrument is arranged on the center on mechanical framework top, described middle part two dimensional laser scanning instrument is arranged on mechanical framework medium position, higher than forklift door frame height to be measured; Slant angle sensor is fixed on the side of forklift door frame to be measured; Described auxiliary detection case is fixed on the door fork of fork truck to be measured; Described slant angle sensor, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument are input to microsystem by wired or wireless connection by the data that collect, described auxiliary detection case consists of regular rectangular box, smooth surface, applicable laser reflectorized material, consists of.
2. forklift door frame test macro according to claim 1, is characterized in that described auxiliary detection case consists of two halves casing that can pull, for convenience of pull, between two halves casing, is provided with guide rail, and by the fixing relative position of two halves casing of lock-screw.
3. forklift door frame test macro according to claim 2, is characterized in that described auxiliary detection case bottom is provided with buckle, can be held in auxiliary detection case on the door fork of fork truck to be measured.
4. forklift door frame test macro according to claim 3, is characterized in that described auxiliary detection case inside is provided with a plurality of fixed card slots, can insert the load of different quality on each draw-in groove.
5. according to the forklift door frame test macro described in claim 1 to 4 any one, the fixed sturcture that it is characterized in that described slant angle sensor, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument is provided with strong magnet, can flexibly described slant angle sensor, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument be fixed on to corresponding position.
6. forklift door frame test macro according to claim 5, is characterized in that described mechanical framework height is scalable adjusting, and is provided with level altitude device.
7. forklift door frame test macro according to claim 6, characterized by further comprising Photoelectric infrared switch, and described Photoelectric infrared switch is arranged on the ground of mechanical framework or the test space, for detection for the treatment of whether correct position of car fork truck.
8. forklift door frame test macro according to claim 7, characterized by further comprising voice output module, keyboard input module and display panel.
9. forklift door frame test macro according to claim 8, is characterized in that described slant angle sensor, middle part two dimensional laser scanning instrument, top two dimensional laser scanning instrument are connected with microsystem by RF, bluetooth or WIFI; Microsystem is provided with RF, bluetooth or the WIFI PORT COM matching.
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| CN201310719227.7A CN103645044B (en) | 2013-12-24 | 2013-12-24 | A kind of forklift door frame test macro |
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| CN201310719227.7A CN103645044B (en) | 2013-12-24 | 2013-12-24 | A kind of forklift door frame test macro |
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| CN103645044B CN103645044B (en) | 2016-02-17 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104392200A (en) * | 2014-12-12 | 2015-03-04 | 成都布林特信息技术有限公司 | Consultation bar code laser scanning gun for ultrahigh frequency hot-pressing electrons |
| CN105800216A (en) * | 2016-03-25 | 2016-07-27 | 深圳普智联科机器人技术有限公司 | Storage system and method for increasing goods storing and taking speed and improving goods storing and taking precision |
| CN108955600A (en) * | 2018-07-18 | 2018-12-07 | 安徽合力股份有限公司宝鸡合力叉车厂 | One kind opening grade size detecting system and its detection method by formula forklift door frame |
| CN108981581A (en) * | 2018-07-31 | 2018-12-11 | 肥东万安工程机械有限公司 | A kind of forklift door frame height detection mechanism |
| CN109307605A (en) * | 2018-11-05 | 2019-02-05 | 安徽合力股份有限公司 | It is a kind of for simulating the monoblock type door frame experimental rig of fork truck inclined cylinder angle |
| CN109489948A (en) * | 2018-10-30 | 2019-03-19 | 江苏彭乐智能科技有限公司 | A kind of key verifying attachment of intelligent toy |
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| CN201844811U (en) * | 2010-06-24 | 2011-05-25 | 深圳市安车检测技术有限公司 | Inclination angle detector for forklift gantry |
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| CN202886394U (en) * | 2012-11-17 | 2013-04-17 | 山东省特种设备检验研究院济宁分院 | Forklift gantry elevation speed detecting device |
| US20130182237A1 (en) * | 2011-08-23 | 2013-07-18 | Still Gmbh | Industrial Truck with Lifting Height Measurement System |
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| CN101603881A (en) * | 2009-06-29 | 2009-12-16 | 浙江美科斯叉车有限公司 | Detection device for simulation test of forklift gantry |
| CN201844811U (en) * | 2010-06-24 | 2011-05-25 | 深圳市安车检测技术有限公司 | Inclination angle detector for forklift gantry |
| US20130182237A1 (en) * | 2011-08-23 | 2013-07-18 | Still Gmbh | Industrial Truck with Lifting Height Measurement System |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104392200A (en) * | 2014-12-12 | 2015-03-04 | 成都布林特信息技术有限公司 | Consultation bar code laser scanning gun for ultrahigh frequency hot-pressing electrons |
| CN104392200B (en) * | 2014-12-12 | 2018-02-23 | 章吉华 | A kind of consulting barcode laser scanning rifle of hyperfrequency hot pressing electronics |
| CN105800216A (en) * | 2016-03-25 | 2016-07-27 | 深圳普智联科机器人技术有限公司 | Storage system and method for increasing goods storing and taking speed and improving goods storing and taking precision |
| CN105800216B (en) * | 2016-03-25 | 2018-05-11 | 深圳普智联科机器人技术有限公司 | A kind of warehousing system and method for improving cargo access speed and precision |
| CN108955600A (en) * | 2018-07-18 | 2018-12-07 | 安徽合力股份有限公司宝鸡合力叉车厂 | One kind opening grade size detecting system and its detection method by formula forklift door frame |
| CN108981581A (en) * | 2018-07-31 | 2018-12-11 | 肥东万安工程机械有限公司 | A kind of forklift door frame height detection mechanism |
| CN109489948A (en) * | 2018-10-30 | 2019-03-19 | 江苏彭乐智能科技有限公司 | A kind of key verifying attachment of intelligent toy |
| CN109307605A (en) * | 2018-11-05 | 2019-02-05 | 安徽合力股份有限公司 | It is a kind of for simulating the monoblock type door frame experimental rig of fork truck inclined cylinder angle |
| CN109307605B (en) * | 2018-11-05 | 2024-03-29 | 安徽合力股份有限公司 | Integral type portal frame test device for simulating angle of inclined cylinder of forklift |
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| CN103645044B (en) | 2016-02-17 |
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Address after: 518000 35, 35 headquarters building, 63 high tech Zone, Xuefu Road, Nanshan District, Guangdong Province, Guangdong. Patentee after: Shenzhen Anche Inspection Co., Ltd. Address before: 518057 T3 factory building of Nanshan District hi tech Industrial Village, Shenzhen, Guangdong, T3B5-b02 Patentee before: Shenzhen Anche Inspection Co., Ltd. |
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