Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of planetary gear speed reducing mechanism with Dual-speed-ratio.
For solving the problems of the technologies described above, the technological scheme that the present invention adopts is: a kind of planetary gear speed reducing mechanism is provided, it comprises Gear Planet Transmission input shaft, the first planetary mechanism, the second planetary mechanism, the first break, second brake and Gear Planet Transmission output shaft, the first planetary mechanism comprises the first sun gear, be arranged at the first sun gear around and with the first planetary gear set of the first sun gear outer gearing, with the first gear ring meshing in the first planetary gear set and be arranged at the first planet carrier in the first planetary gear set, the second planetary mechanism comprises the second sun gear, be arranged at the second sun gear around and with the second planetary gear set of the second sun gear outer gearing, with the second gear ring meshing in the second planetary gear set and be arranged at the second planet carrier in the second planetary gear set, wherein, the second sun gear is connected with the first sun gear, Gear Planet Transmission input shaft is connected with the first sun gear, and for driving the first sun gear and the second sun gear synchronously to rotate, the first break and second brake are used for selectivity respectively and brake the first gear ring and the second gear ring, the first planet carrier and the second gear ring connection and rotation of synchronizeing, the second planet carrier connects Gear Planet Transmission output shaft.
Wherein, when second brake is braked the second gear ring, and when the first break is not braked the first gear ring, it is motionless that the second gear ring and the first planet carrier keep, Gear Planet Transmission input shaft drives the first sun gear to rotate, and drive the first planetary gear set and the first gear ring to dally by the first sun gear, Gear Planet Transmission input shaft further drives the second sun gear to rotate, and drive the second planetary gear set and the second planet carrier to rotate by the second sun gear, and then drive Gear Planet Transmission output shaft to rotate with the first output reduction speed ratio.
Wherein, the first output reduction speed ratio is:
I
1be the first output reduction speed ratio, Z
4be the number of teeth of the second gear ring, Z
3it is the number of teeth of the second sun gear.
Wherein, when the first break is braked the first gear ring, and when second brake is not braked the second gear ring, it is motionless that the first gear ring keeps, Gear Planet Transmission input shaft drives the first sun gear to rotate, and drive the first planetary gear set to rotate by the first sun gear, first planet gear set drive the first planet carrier rotates, the second gear ring is synchronizeed and is rotated with the first planet carrier, Gear Planet Transmission input shaft further drives the second sun gear to rotate, and drive the second planetary gear set and the second planet carrier to rotate by the second sun gear and the second gear ring, and then drive Gear Planet Transmission output shaft to rotate with the second output reduction speed ratio.
Wherein, the second output reduction speed ratio is:
I
2be the second output reduction speed ratio, Z
1be the number of teeth of the first sun gear, Z
2it is the number of teeth of the first gear ring.
Wherein, the first break and second brake are all Normally closed type hydraulic brakes, and comprise respectively the first oil hydraulic cylinder interface and the second oil hydraulic cylinder interface, when the first oil hydraulic cylinder interface input hydraulic pressure medium, the first break is removed the braking to the first gear ring, when the second oil hydraulic cylinder interface input hydraulic pressure medium, second brake is removed the braking to the second gear ring.
Wherein, the first break and second brake are all Normally closed type pneumatic braking devices, and comprise respectively the first cylinder interface and the second cylinder interface, when the first cylinder interface air inlet, the first break is removed the braking to the first gear ring, when the second cylinder interface air inlet, second brake is removed the braking to the second gear ring.
Wherein, planetary gear speed reducing mechanism further comprises the first spline mechanism, between Gear Planet Transmission input shaft and external connection power input shaft, by the first spline mechanism, is connected.
Wherein, planetary gear speed reducing mechanism further comprises the second spline mechanism, and Gear Planet Transmission output shaft is connected with external equipment by the second spline mechanism.
For solving the problems of the technologies described above, another technical solution used in the present invention is: a kind of engineering machinery is provided, and this project machinery comprises planetary gear speed reducing mechanism as above.
The invention has the beneficial effects as follows: the situation that is different from prior art, the first sun gear of planetary gear speed reducing mechanism the first planetary mechanism of the present invention and the second sun gear of the second planetary mechanism synchronously rotate, the first planet carrier of the first planetary mechanism and the second gear ring connection and rotation of synchronizeing, the second planet carrier of the second planetary mechanism connects Gear Planet Transmission output shaft, make planetary gear speed reducing mechanism when the first gear ring of the first planetary mechanism and the second gear ring of the second planetary mechanism are optionally braked, there are two different output transmission velocity ratios, therefore, during engineering machinery heavy duty, can select larger transmission velocity ratio with the slower speed of output, during underloading, can select less transmission velocity ratio to export speed faster, not only can meet the usage requirement of excursion of the output speed of engineering machinery, and the power of motor has also obtained the utilization of higher degree.
Embodiment
Refer to Fig. 1, one embodiment of the invention planetary gear speed reducing mechanism 100 comprises Gear Planet Transmission input shaft 11, the first planetary mechanism 12, the second planetary mechanism 13, the first break 14, second brake 15, Gear Planet Transmission output shaft 16, the first spline mechanism 17 and the second spline mechanism 18.
Gear Planet Transmission input shaft 11 is connected with external connection power input shaft by the first spline mechanism 17.
The first planetary mechanism 12 comprises the first sun gear 121, the first planetary gear set 122, the first gear ring 123 and the first planet carrier 124.The first sun gear 121 is arranged on Gear Planet Transmission input shaft 11 coaxial rotation with it.The first planetary gear set 122 be arranged at the first sun gear 121 surrounding and with the first sun gear 121 outer gearings.The first gear ring 123 and the interior engagement of the first planetary gear set 122.The first planet carrier 124 is arranged in the first planetary gear set 122 and is that the first planetary gear set 122 provides support rotating shaft.
The second planetary mechanism 13 comprises the second sun gear 131, the second planetary gear set 132, the second gear ring 133 and the second planet carrier 134.The second sun gear 131 be arranged on Gear Planet Transmission input shaft 11 and with Gear Planet Transmission input shaft 11 and the first sun gear 121 coaxial rotation.The second planetary gear set 132 be arranged at the second sun gear 131 surrounding and with the second sun gear 131 outer gearings.The second gear ring 133 and the interior engagement of the second planetary gear set 132.The second planet sets up 134 and is arranged in the second planetary gear set 132 and is that the second planetary gear set 132 provides support rotating shaft.
The first planet carrier 124 is fixedly attached on the second gear ring 133 and synchronizes and rotate with it.In the present embodiment, the second planet carrier 134 directly connects Gear Planet Transmission output shaft 16; In practical application, planetary gear speed reducing mechanism 100 of the present invention can also be made other distortion, such as the progression etc. that increases Gear Planet Transmission, makes the second planet carrier 134 indirectly connect Gear Planet Transmission output shaft 16.
The first break 14 and second brake 15 are braked the first gear ring 123 and the second gear ring 133 for selectivity respectively.In the present embodiment, the first break 14 and second brake 15 are all Normally closed type hydraulic brakes.The first break 14 comprises the first oil hydraulic cylinder interface 141, and second brake 15 comprises the second oil hydraulic cylinder interface 151.
During parking braking, the first oil hydraulic cylinder interface 141 and the second oil hydraulic cylinder interface 151 is input hydraulic pressure medium not all.
When the first oil hydraulic cylinder interface 141 input hydraulic pressure medium, the braking that the first break 14 is removed the first gear ring 123, the first gear ring 123 can rotate.Now, the braking that second brake 15 keeps the second gear ring 133, that is, the second gear ring 133 keeps motionless, and the first planet carrier 124 that is fixed to the second gear ring 133 also keeps motionless.Under this state, Gear Planet Transmission input shaft 11 drives the first sun gear 121 to rotate, and drive the first planetary gear set 122 and the first gear ring 123 to dally by the first sun gear 121, Gear Planet Transmission input shaft 11 further drives the second sun gear 131 to rotate, and drive the second planetary gear set 132 and the second planet carrier 134 to rotate by the second sun gear 131, and then drive Gear Planet Transmission output shaft 16 to rotate with the first output reduction speed ratio.
In simple terms, the input speed of Gear Planet Transmission input shaft 11 directly drives the second planet carrier 134 to obtain output speed through the second sun gear 131, that is, the first output reduction speed ratio is:
In above-mentioned formula, i
1for described the first output reduction speed ratio, Z
4for the number of teeth of described the second gear ring 133, Z
3the number of teeth for described the second sun gear 131.
When the second oil hydraulic cylinder interface 151 input hydraulic pressure medium, the braking that second brake 15 is removed the second gear ring 133, the second gear ring 133 can rotate.Now, the braking that the first break 14 keeps the first gear ring 123, that is, the first gear ring 123 keeps motionless.Under this state, Gear Planet Transmission input shaft 11 drives the first sun gear 121 to rotate, and by the first sun gear 121, being driven that the first planetary gear set 122 are rotated, the first planetary gear set 122 drives the first planet carriers 124 to rotate, the second gear ring 133 is synchronizeed rotation with the first planet carrier 124; Gear Planet Transmission input shaft 11 further drives the second sun gear 131 to rotate, and drive the second planetary gear set 132 and the second planet carrier 134 to rotate by the second sun gear 131 and the second gear ring 133, and then drive Gear Planet Transmission output shaft 16 to rotate with the second output reduction speed ratio.
The second output reduction speed ratio computational process is as follows:
The first planetary mechanism 12 output reduction speed ratio are:
①
Wherein,
represent the output reduction speed ratio of the first
planetary mechanism 12, n
1represent the rotating speed of the
first sun gear 121,
represent the rotating speed of the first planet carrier 124, n
2represent the rotating speed of the
first gear ring 123, Z
5represent the number of teeth of a gear in the first
planetary gear set 122, Z
1represent the number of teeth of the
first sun gear 121, Z
2represent the number of teeth of the
first gear ring 123.
The second planetary mechanism 13 output reduction speed ratio are:
②
Wherein,
represent the output reduction speed ratio of the second
planetary mechanism 13, n
3represent the rotating speed of the
second sun gear 131, n
4represent the rotating speed of the
second gear ring 133,
represent the rotating speed of the
second planet carrier 134, Z
3represent the number of teeth of the
second sun gear 131, Z
4represent the number of teeth of the
second gear ring 133, Z
6represent the number of teeth of a gear in the second
planetary gear set 132.
Formula 1. with formula 2. in, it is motionless that the
first gear ring 123 keeps, i.e. n
2=0; The first planet carrier 124 is synchronizeed rotation with the
second gear ring 133,
the
first sun gear 121 and the
second sun gear 131 are synchronizeed and are rotated with Gear Planet Transmission input shaft, i.e. n
1=n
3.
Simultaneous formula 1. with formula 2., can draw the second output reduction speed ratio i
2for:
In practical application, the first break 14 and second brake 15 can also be selected the pneumatic rot of Normally closed type simultaneously, and comprise respectively the first cylinder interface and the second cylinder interface.When the first cylinder interface air inlet, the braking that the first break 14 is removed the first gear ring 123; When the second cylinder interface air inlet, the braking that second brake 15 is removed the second gear ring 133.
See also Fig. 2, in practical application, planetary gear speed reducing mechanism 100 can also combine in engineering machinery such as being applied to rotary drilling rig, hoist with reducing gear 200.
Reducing gear 200 comprises deceleration input shaft 20, third planet mechanism 21, fourth planet mechanism 22, fifth line star mechanism 23 and deceleration shell 24.Now, Gear Planet Transmission output shaft 16 connects deceleration input shaft 20 by the second spline mechanism 18.
Third planet mechanism 21 comprises the 3rd sun gear 211, third planet gear train 212, the 3rd gear ring 213 and third planet frame 214.The 3rd sun gear 211 is arranged on deceleration input shaft 20 coaxial rotation with it.Third planet gear train 212 be arranged at the 3rd sun gear 211 surrounding and with the 3rd sun gear 211 outer gearings.The 3rd gear ring 213 and the interior engagement of third planet gear train 212.Third planet frame 214 is arranged on third planet gear train 212 and provides support rotating shaft for third planet gear train 212.
Fourth planet mechanism 22 comprises the 4th sun gear 221, fourth planet gear train 222, the 4th gear ring 223 and fourth planet frame 224.The 4th sun gear 221 is fixedly attached on third planet frame 214 and with it synchronizes and rotates.Fourth planet gear train 222 be arranged at the 4th sun gear 221 surrounding and with the 4th sun gear 221 outer gearings.The 4th gear ring 223 and the interior engagement of fourth planet gear train 222.Fourth planet frame 224 is arranged on fourth planet gear train 222 and provides support rotating shaft for fourth planet gear train 222.
Fifth line star mechanism 23 comprises the 5th sun gear 231, fifth line star gear train 232, the 5th gear ring 233 and fifth line star frame 234.The 5th sun gear 231 is fixedly attached on fourth planet frame 224 and with it synchronizes and rotates.Fifth line star gear train 232 be arranged at the 5th sun gear 231 surrounding and with the 5th sun gear 231 outer gearings.The 5th gear ring 233 and the 232 interior engagements of fifth line star gear train.Fifth line star frame 234 is fixed in the frame of engineering machinery and provides support rotating shaft for fifth line star gear train 232.
The 3rd gear ring 213, the 4th gear ring 223 and the 5th gear ring 233 are all fixedly installed on deceleration shell 24.The rotational velocity of deceleration shell 24 is the output speed of engineering machinery.
Be different from prior art, the first sun gear 121 of planetary gear speed reducing mechanism 100 first planetary mechanisms 12 of the present invention and the second sun gear 131 of the second planetary mechanism 13 synchronously rotate, the first planet carrier 124 of the first planetary mechanism 12 and the second gear ring 133 connections and rotation of synchronizeing, the second planet carrier 134 of the second planetary mechanism 13 connects Gear Planet Transmission output shaft 16, make planetary gear speed reducing mechanism 100 when the first gear ring 123 of the first planetary mechanism 12 and the second gear ring 133 of the second planetary mechanism 13 are optionally braked, there are two different output transmission velocity ratios, therefore, during engineering machinery heavy duty, can select larger transmission velocity ratio with the slower speed of output, during underloading, can select less transmission velocity ratio to export speed faster, not only can meet the usage requirement of excursion of the output speed of engineering machinery, and the power of motor has also obtained the utilization of higher degree.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes specification of the present invention and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.