CN103644254A - Speeder of circulating type forward and reverse direction and speed changing vacuum compressor - Google Patents
Speeder of circulating type forward and reverse direction and speed changing vacuum compressor Download PDFInfo
- Publication number
- CN103644254A CN103644254A CN201310705134.9A CN201310705134A CN103644254A CN 103644254 A CN103644254 A CN 103644254A CN 201310705134 A CN201310705134 A CN 201310705134A CN 103644254 A CN103644254 A CN 103644254A
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- CN
- China
- Prior art keywords
- gear
- transition gear
- output shaft
- speeder
- break
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
- F16H3/093—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/14—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/14—Gearings for reversal only
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/029—Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
Abstract
The invention belongs to vacuum compressors, and relates to a speeder of a circulating type forward and reverse direction and speed changing vacuum compressor, The speeder is characterized in that a speeder body composed of a speed increase gearbox, an output shaft, an output gear, an output shaft end cover, an upper plane surface pressure bearing, a lower plane surface pressure bearing, a seal ring and a bearing is mounted inside a direction changing gear at the lower part of the bottom end of a direction changing main shaft; a speed increase gear component composed of a transition gear shaft A, a transition gear A, a transition gear B, a transition gear shaft B, a transition gear C, and a transition gear D is mounted on the output gear; the output shaft is driven by the accelerated output gear; efficient functions of vacuumizing and compression of the vacuum compressor is realized through a situation that a piston connected in series group of the vacuum compressor is driven at a high rotation speed to conduct constant back and forth movement in a vacuum compression cylinder. The speeder is reasonable in design and compact in structure, high-speed driving of the vacuum compressor is realized, production efficiency of vacuumizing and compression is improved, and characteristics of high speed increasing ratio, reliable transmission performance, stable running and the like are achieved.
Description
Technical field
The invention belongs to vacuum compressor, particularly the speeder of the positive and negative break-in variable transmission mechanism of a kind of vacuum compressor.
Background technique
At present, in engineering goods, such as the mechanical transmission of reciprocating vacuum pump and reciprocal compressor, its structure mostly adopts motor, with the driving mechanism of transmission driving crank and eccentric wheel type.By adopting slide block and connecting rod to coordinate promotion piston to realize to-and-fro motion, owing to being subject to the restriction of the above-mentioned kind of drive, its cylinder body distribution form can only be V-type, fan type or twin-tub type in parallel.Due to bent axle and eccentric wheel transmission existence periodicity flex point or dead point---export the dead point that torque is " 0 "; During transmission, will inevitably cause vibrations and noise, and bent axle and eccentric gearing do not have reinforcement coefficient; So power consumption is just large, especially when compression ratio---when head pressure/incoming pressure is larger, power consumption is very uneconomic.This is also why toward trans vacuum pump and past trans compressor, to be the reason of autonomous device at present; And these are independently toward trans vacuum pump and independently many toward trans compressor both parts, not only Heavy Weight but also structure were not compact.In recent years, the problem existing in order to solve the mechanical transmission of above-mentioned reciprocating vacuum pump and reciprocal compressor, the vertical figure of people is large from utilizing power screw to have reinforcement coefficient, the accurate characteristic that operates steadily is set out, in conjunction with adopting elastic force to control the round reversing arrangement of leading screw, and researched and developed a kind of reciprocating screw vacuum compressor that the patent No. is ZL201110158356.4, its structure comprises motor, follower back shaft, gear transmission reversing mechanism, hollow shaft, bearing support, hollow leading screw, screw, screw sleeve pipe, connecting sleeve, reversing bar, the reciprocating screw transmission mechanism that spring mechanism and jaw clutch form, the commutation of the reversing bar in its reciprocating screw transmission mechanism is rotated, drive is by cylinder body, piston, sealed joint pipe, Sealing first, middle separate space, Sealing second, front separate space, rear separate space, three-way type suction valve, three-way type outlet valve, middle three-way type outlet valve, middle three-way type suction valve, piston series connection group in the vacuum compression device that total air escape pipe and total inlet pipe form, continuous past in cylinder body, return motion, realize the function that vacuumizes with compress of this vacuum compressor.Although the structure of the more above-mentioned reciprocating vacuum pump of this reciprocating screw vacuum compressor and reciprocal compressor, there is progress, but its transmission device is still deposited shortcoming and defect, topmost shortcoming is that its jaw clutch is easy to de-knot when normal work and its transmission device can not normally be worked under high-speed condition, has restricted vacuumizing with the efficiency of compression function of vacuum compressor and has improved; What therefore, for above-mentioned technology, exist is scarce and not enough; The applicant's innovation thinking a kind of circulating positive and negative break-in speed change vacuum compressor, this circulating positive and negative break-in speed change vacuum compressor is to adopt positive and negative break-in speed changing type electric transmission to drive vacuum compression device, comprise: by support, motor with the motor drive component of transmission, drive the positive and negative break-in speed changing type transmission device being comprised of the gear assembly of deceleration assembly, positive and negative rotation, positive and negative deviator and speeder, wherein speeder comprises break-in spindle part and the increasing speed gearing transmission assembly in forward and reverse deviator; The vacuum compressor of this circulating positive and negative break-in speed change is being grasped the transmission scheme with high speed → deceleration → break-in → speedup, by speed reducer and positive and negative deviator, the high rotating speed of input is down to the slow-speed of revolution and after the positive and reverse steering of deviator, through speeder, slow-speed of revolution speedup is arrived again to the high rotating speed of output shaft, by the output shaft in its positive and negative break-in speed changing type driving mechanism with high rotating speed drive piston series connection group in vacuum compression device constantly vacuum compression cylinder body past, return motion, realize the efficient function that vacuumizes with compress of this vacuum compressor.For this reason, require speeder in positive and negative break-in speed changing type transmission device must there is compactness rational in infrastructure and speed increasing ratio high, the reliable and stable superior function of transmission performance.Therefore, a kind of speeder that is applicable to circulating positive and negative break-in speed change vacuum compressor of innovative development, is very necessary.
Summary of the invention
The present invention is intended to the shortcoming and defect part existing in above-mentioned technology, grasping and improving vacuum compressor and vacuumize with the efficiency of compressing and set out, by adopting the electric transmission of high speed → deceleration → break-in → speedup to substitute vacuum compressor, conventionally adopt traditional low speed electric transmission, and a kind of speeder of circulating positive and negative break-in speed change vacuum compressor is provided; The features such as this speeder is not only reasonable in design, and compact structure both can be realized high-speed driving vacuum compressor, can improve again and vacuumize and the manufacturing efficiency of compressing, and it is high to have speed increasing ratio, and transmission performance is reliable and stable.
The object of the invention is to adopt following technological scheme to realize: described circulating positive and negative break-in speed change vacuum compressor speeder, comprise the break-in spindle part in positive and negative deviator, it is characterized in that: consistent with break-in spindle centerline, on change gear under break-in main shaft bottom, install speeder, described speeder is by speedup box, output shaft, output gear, output shaft end cap, upper applanation bearing, lower plane pressure bearing, seal ring, bearing and form its break-in case sealing bottom surface connection speedup box; The top of described output shaft is by bearings in the bottom surface of change gear, and stretch out outside output shaft end cap through speedup box, vacuum compression cylinder body and output shaft end cap the bottom of this output shaft, and the external part of described output shaft is connected with connecting sleeve; Described output shaft end cap is fixed by screws on speedup box bottom surface; Output shaft step upper and lower end in output shaft end cap is installed respectively upper and lower applanation bearing, sequentially installs the output gear of seal ring, bearing and speedup on output shaft more than described upper applanation bearing; Described overdrive gear assembly is comprised of first transition gear axle, first transition gear, second transition gear, second transition gear axle, the third transition gear and fourth transition gear, the bottom of described first transition gear axle by bearings in the bottom surface of speedup box, in the boss that push up in speedup box by bearings on the top of first transition gear axle; In the boss that push up in speedup box by bearings on the top of described second transition gear axle, the bottom of second transition gear axle by bearings in the bottom surface of speedup box; Described first transition gear axle is sequentially installed first transition gear and second transition gear; On described second transition gear axle, sequentially install the third transition gear and fourth transition gear; Described output gear is meshed with the third transition gear; Described fourth transition gear is meshed with first transition gear; The output gear that drives output shaft by overdrive gear assembly with high rotating speed drive piston series connection group in vacuum compression device constantly in vacuum compression cylinder body past, return motion, realize the efficient function that vacuumizes with compress of this vacuum compressor.
Principle of the present invention and feature are described below:
The present invention is grasping the electric transmission of high speed → deceleration → break-in → speed-increasing type-be to the speedup velocity ratio of speeder and technical parameter requirement in positive and negative break-in speed changing type electric transmission, innovative design is in the change gear under break-in main shaft bottom that installing is by speedup box, output shaft, output gear, output shaft end cap, upper applanation bearing, lower plane pressure bearing, the speeder that seal ring and bearing form, its speeder is through speed reducer and positive and negative deviator, the high rotating speed of input to be down to after the slow-speed of revolution, after slow-revving positive contravariant turns to, by the slow-speed of revolution after positive and negative break-in by the present invention-be speeder, high rotating speed by low speed speedup to output shaft, realize output shaft in its positive and negative break-in speed changing type transmission device and drive constantly past in vacuum compression cylinder body of piston series connection group in vacuum compression device with high rotating speed, return motion, improve the efficient function that vacuumizes with compress of this vacuum compressor.
The comprehensive above technological scheme of taking, realizes object of the present invention.
The features such as therefore, the present invention is not only reasonable in design, and compact structure both can be realized high-speed driving vacuum compressor, can improve again and vacuumize and the manufacturing efficiency of compressing, and it is high to have speed increasing ratio, and transmission performance is reliable and stable.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
The present invention has three width accompanying drawings.Wherein:
Accompanying drawing 1 be the specific embodiment of the invention main TV structure schematic diagram;
Accompanying drawing 2 is the M place enlarged diagrams in Fig. 1;
Accompanying drawing 3 is enlarged diagrams of A-A line in Fig. 2.
In figure: 1, output shaft, 2, output gear, 3, change gear, 4, bearing,
5, seal ring, 6, upper applanation bearing, 7, lower plane pressure bearing,
8, output shaft end cap, 9, vacuum compression cylinder body, 10, speedup box, 11, first transition gear,
12, second transition gear, 13, break-in case, 14, O type circle, 15, first transition gear axle,
16, break-in main shaft, 17, connecting sleeve, 18, second transition gear axle, the 19, third transition gear,
20, fourth transition gear.
Embodiment
Shown in Fig. 1, be specific embodiments of the invention, it be circulating positive and negative break-in speed change vacuum compressor speeder, comprise the break-in spindle part in positive and negative deviator, it is characterized in that: consistent with break-in main shaft 16 center lines, on change gear 3 under break-in main shaft 16 bottoms, install speeder, described speeder is comprised of speedup box 10, output shaft 1, output gear 2, output shaft end cap 8, upper applanation bearing 6, lower plane pressure bearing 7, seal ring 5 and bearing 4, and its break-in case 13 sealing bottom surfaces connect speedup box 10; The top of described output shaft 1 by bearings in the bottom surface of change gear 3, stretch out outside output shaft end cap 8 through speedup box 10, vacuum compression cylinder body 9 and output shaft end cap 8 bottom of this output shaft 1, and the external part of described output shaft 1 is connected with connecting sleeve 17; Described output shaft end cap 8 is fixed by screws on speedup box 10 bottom surfaces; Output shaft 1 step upper and lower end in output shaft end cap 8 is installed respectively upper and lower applanation bearing 6,7, sequentially installs the output gear 2 of seal ring 5, bearing 4 and speedup on more than 6 output shaft 1 of described upper applanation bearing; On the output gear 2 of described speedup, install overdrive gear assembly, described overdrive gear assembly is comprised of first transition gear axle 15, first transition gear 11, second transition gear 12, second transition gear axle 18, the third transition gear 19 and fourth transition gear 20, the bottom of described first transition gear axle 15 by bearings in the bottom surface of speedup box 10, the top of first transition gear axle 15 by bearings in the boss on speedup box 10 interior tops; The top of described second transition gear axle 18 by bearings in the boss on speedup box 10 interior tops, the bottom of second transition gear axle 18 by bearings in the bottom surface of speedup box 10; Described first transition gear axle 15 is sequentially installed first transition gear 11 and second transition gear 12; On described second transition gear axle 18, sequentially install the third transition gear 19 and fourth transition gear 20; Described output gear 2 is meshed with the third transition gear 19; Described fourth transition gear 20 is meshed with first transition gear 11; The output gear 2 that drives output shaft 1 by overdrive gear assembly with high rotating speed drive piston series connection group in vacuum compression device constantly in vacuum compression cylinder body 9 past, return motion, realize the efficient function that vacuumizes with compress of this vacuum compressor.
The speedup velocity ratio of described speedup box 10 is 1:3.
Described speedup box 10 adopts O type circle 14 with being tightly connected of break-in case 13.
Break-in spindle part in this specific embodiment comprises break-in main shaft 16, first change gear 11, the third change gear, fourth change gear, second change gear, Buffer Unit and commutator.
The above; it is only preferably embodiment of the present invention; but protection scope of the present invention is not limited to this; allly be familiar with those skilled in the art in technical scope disclosed by the invention, within being equal to and replacing or change protection scope of the present invention all should be encompassed according to technological scheme of the present invention and design of the present invention thereof.
Claims (3)
1. the speeder of a kind of circulating positive and negative break-in speed change vacuum compressor described in, comprise the break-in spindle part in forward and reverse deviator, it is characterized in that: consistent with break-in main shaft (16) center line, the upper installing of change gear (3) speeder under break-in main shaft (16) bottom, described speeder is by speedup box (10), output shaft (1), output gear (2), output shaft end cap (8), upper applanation bearing (6), lower plane pressure bearing (7), seal ring (5) and bearing (4) form, its break-in case (13) sealing bottom surface connects speedup box (10), the top of described output shaft (1) by bearings in the bottom surface of change gear (3), stretch out outside output shaft end cap (8) through speedup box (10), vacuum compression cylinder body (9) and output shaft end cap (8) bottom of this output shaft (1), and the external part of described output shaft (1) is connected with connecting sleeve (17), described output shaft end cap (8) is fixed by screws on speedup box (10) bottom surface, output shaft (1) step upper and lower end in output shaft end cap (8) is installed respectively upper and lower applanation bearing (6,7), sequentially installs the output gear (2) of seal ring (5), bearing (4) and speedup on output shaft (1) more than described upper applanation bearing (6), the upper installing of the output gear of described speedup (2) overdrive gear assembly, described overdrive gear assembly is comprised of first transition gear axle (15), first transition gear (11), second transition gear (12), second transition gear axle (18), the third transition gear (19) and fourth transition gear (20), the bottom of described first transition gear axle (15) by bearings in the bottom surface of speedup box (10), in the boss that push up in speedup box (10) by bearings on the top of first transition gear axle (15), in the boss that push up in speedup box (10) by bearings on the top of described second transition gear axle (18), the bottom of second transition gear axle (18) by bearings in the bottom surface of speedup box (10), described first transition gear axle (15) is sequentially installed first transition gear (11) and second transition gear (12), on described second transition gear axle (18), sequentially install the third transition gear (19) and fourth transition gear (20), described output gear (2) is meshed with the third transition gear (19), described fourth transition gear (20) is meshed with first transition gear (11), the output gear (2) that drives output shaft (1) by overdrive gear assembly with high rotating speed drive piston series connection group in vacuum compression device constantly in vacuum compression cylinder body (9) past, return motion, realize the efficient function that vacuumizes with compress of this vacuum compressor.
2. by the speeder of circulating positive and negative break-in speed change vacuum compressor claimed in claim 1, it is characterized in that: described second transition gear (12) is meshed with the change gear (3) on break-in main shaft (16).
3. by the speeder of circulating positive and negative break-in speed change vacuum compressor claimed in claim 1, it is characterized in that: described speedup box (10) adopts O type circle (14) with being tightly connected of break-in case (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310705134.9A CN103644254B (en) | 2013-12-18 | 2013-12-18 | The speeder of circulating positive and negative break-in speed change vacuum compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310705134.9A CN103644254B (en) | 2013-12-18 | 2013-12-18 | The speeder of circulating positive and negative break-in speed change vacuum compressor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103644254A true CN103644254A (en) | 2014-03-19 |
| CN103644254B CN103644254B (en) | 2016-11-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310705134.9A Expired - Fee Related CN103644254B (en) | 2013-12-18 | 2013-12-18 | The speeder of circulating positive and negative break-in speed change vacuum compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103644254B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0675299A2 (en) * | 1994-03-29 | 1995-10-04 | Saturn Corporation | Multi-axis countershaft power transmission |
| CN202032045U (en) * | 2011-04-28 | 2011-11-09 | 杭州前进齿轮箱集团股份有限公司 | Step-up transfer case |
| CN102777547A (en) * | 2012-08-13 | 2012-11-14 | 宋嗣新 | Positive and negative rotation output conversion device |
| DE102012008652A1 (en) * | 2012-05-03 | 2013-11-07 | Sew-Eurodrive Gmbh & Co Kg | Gear motor, has rotor shaft supported in motor housing by fixed motor bearing, and driving shaft put into receiving bore of rotor shaft such that driving shaft is actuated and positively connected with rotor shaft in torque-proof manner |
| CN203594731U (en) * | 2013-12-18 | 2014-05-14 | 大连精功机械设备有限公司 | Speed increasing gear of circulation type forward and reverse direction change speed change vacuum compressor |
-
2013
- 2013-12-18 CN CN201310705134.9A patent/CN103644254B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0675299A2 (en) * | 1994-03-29 | 1995-10-04 | Saturn Corporation | Multi-axis countershaft power transmission |
| CN202032045U (en) * | 2011-04-28 | 2011-11-09 | 杭州前进齿轮箱集团股份有限公司 | Step-up transfer case |
| DE102012008652A1 (en) * | 2012-05-03 | 2013-11-07 | Sew-Eurodrive Gmbh & Co Kg | Gear motor, has rotor shaft supported in motor housing by fixed motor bearing, and driving shaft put into receiving bore of rotor shaft such that driving shaft is actuated and positively connected with rotor shaft in torque-proof manner |
| CN102777547A (en) * | 2012-08-13 | 2012-11-14 | 宋嗣新 | Positive and negative rotation output conversion device |
| CN203594731U (en) * | 2013-12-18 | 2014-05-14 | 大连精功机械设备有限公司 | Speed increasing gear of circulation type forward and reverse direction change speed change vacuum compressor |
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| Publication number | Publication date |
|---|---|
| CN103644254B (en) | 2016-11-23 |
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Effective date of registration: 20160908 Address after: 116001 Liaoning City, Zhongshan Province, Chaoyang District, No. 1, unit 29, layer 53, layer 6 Applicant after: Locating in Dalian Heng Machinery Manufacturing Co. Ltd. Address before: 116000 No. 20 love street, hi tech park, Liaoning, Dalian Applicant before: DALIAN JINGGONG MACHINERY EQUIPMENT CO., LTD. |
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