CN103640315A - Multi-functional laminated iron production line - Google Patents

Multi-functional laminated iron production line Download PDF

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Publication number
CN103640315A
CN103640315A CN201310693390.0A CN201310693390A CN103640315A CN 103640315 A CN103640315 A CN 103640315A CN 201310693390 A CN201310693390 A CN 201310693390A CN 103640315 A CN103640315 A CN 103640315A
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film
overlay film
roll
guide roller
overlay
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CN103640315B (en
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赵刚
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SUZHOU DONGHONGRUI PACKAGE TECHNOLOGY Co Ltd
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SUZHOU DONGHONGRUI PACKAGE TECHNOLOGY Co Ltd
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Abstract

The invention discloses a multi-functional laminated iron production line. The multi-functional laminated steel production line comprises a cold rolled base plate unwinding device, a seam welder, two S turning roller sets, a first or/and second thin film release device, an iron sheet laminating device and a laminated iron winding machine, which are sequentially arranged in a conveying direction of metal base plates; the metal base plate from the seam welder enters the iron sheet laminating device after being tensioned and rectified, and a first thin film or/and second thin film is/are fed into an iron sheet laminating machine after rectification, so that the iron sheet laminating machine covers one surface or two surfaces of the metal base plate with the first thin film or/and the second thin film to form single-sided or double-sided laminated iron, the single-sided or double-sided laminated iron is fed into the other S turning roller set by the iron sheet laminating machine to be tensioned, and the tensioned single-sided laminated iron is wound by the laminated iron winding machine. The multi-functional laminated iron production line can produce both low-temperature bonded laminated iron and high-temperate melted laminated iron, is advanced iron laminating equipment capable of realizing efficient and continuous production, and can be well adaptive to the change of market requirement.

Description

Multi-functional film-covered iron production line
Technical field
The present invention relates to film-covered iron manufacturing equipment technical field, particularly multi-functional film-covered iron production line.
Background technology
Film-covered iron, as its name suggests, a kind of advanced composite material (ACM) exactly plastic sheeting and substrate after printing being formed after gluing (glue covers) effect by hot melt (heat is covered) method or adhesive, this wherein especially later a kind of technique be main flow, very fast at developed recently.
Traditional tin graphed sheet can manufacturing technology, is by the mode of tin graphed sheet, to print on tin plate (tinplate), and after specifically tinplate being sheared, colouring printing one by one, oven dry, have the defects such as technological process is long, seriously polluted, efficiency is low.
It is the film-covered iron being combined with each other after hot melt film and substrate are heated respectively that heat is covered film-covered iron.Glue covers film-covered iron by cementing on film, and drying adhesive solidifies, and the compound process that bonds, becomes substrate surface by adhesive bond to tinplate by plastic sheeting (as polyester PET, polypropylene PP etc.).
Film-covered iron classification: high-temperature fusion film-covered iron and low temperature adhesion film-covered iron.High-temperature fusion film-covered iron is to use high temperature preheating iron sheet directly and the laminating of PET film thermal, and film is in the laminating of metallic substrate surfaces semi-molten, and adhesive force is apparently higher than low temperature adhesion film-covered iron.But its production technology difficulty is high, equipment investment is large, is mainly used in the fields such as food and drink packing, is used for food cans, seamless tin, chemical industry tank deck bottom.
Low temperature adhesion film-covered iron is to use glue low temperature to paste film in metallic substrate surfaces, and its adhesive force is relatively poor, and corrosion-resistant degree is inadequate, and finished product film-covered iron is only applicable on chemical tank and the assorted tank of low side.
In traditional packaging for foodstuff metal can, great majority are paint cans, paint can for by coating be coated on metal surface then tank processed form, in its processing technology, need to use a large amount of organic solvents, these organic solvents have part to be discharged in atmosphere, to cause atmosphere pollution in process of production, inner at packing jar, though non-volatile but also have minimal residue, residual organic solvent finally can penetrate in food and drink, and then is detrimental to health.
Paint can inner face is that the surface of direct contact food coating used generally be take epoxy ring grease as base-material, and epoxy ring grease often also has harmful material bisphenol-A, there is very large harm in Effects of Bisphenol A on Human body reproductive system, can cause Genital System Dysplasia, make women do sth. in advance sexal maturity, man's sperm quantity reduces.If bisphenol-A enters girl uterus, will be for causing fetal disease variation.In the additive of coating that this paint can inner face is used, also may contain the harmful substances such as three grades of cyanamides in addition.Hence one can see that, and existing metal food packaging material are very large hidden danger for food security and health.
Chinese patent application publication No. CN102451269A discloses a kind of film-covered iron processing technology and equipment, its equipment comprises clearing and drying device, preheating device, film pressing device, cooling device, dewater unit, steaming plant and drying device, the cold rolling thin one-tenth coiled steel plate of processing through table face plating Chrome is anti-roll by uncoiling of steel plate machine, by deflector roll, be successively sent to clearing and drying device and carry out cleaning-drying, enter again preheating in waste heat apparatus, through film pressing device, steel plate and plastic sheeting are carried out to the warm compound press mold of height again, steel plate after heat is compound is after apparatus for supercooling is cooling, entering dewater unit dewaters, after dehydration, enter and in steaming plant, carry out boiling, after boiling, enter and in drying device, be dried processing.But this equipment can only be produced heat and cover film-covered iron, cannot production low temperature adhesion film-covered iron.
Summary of the invention
Technical problem to be solved by this invention is to provide for the existing problems of existing film-covered iron production line can produce heat and cover film-covered iron, multi-functional film-covered iron production line that again can production low temperature adhesion film-covered iron, the glue that this multi-functional film-covered iron production line has been realized film-covered iron covers with heat and covers serialization production, have that production efficiency is high, energy consumption is low, compound fastness feature more between environmental protection, film-covered iron substrate and film, the film-covered iron product of producing has more shock-resistant, corrosion-resistant, meet theory and the demand of the large production of modernization of environmental protection.
Technical problem to be solved by this invention can be achieved through the following technical solutions:
Multi-functional film-covered iron production line, comprise that according to metal substrate throughput direction, setting gradually cold-rolled substrate unwinding device, seam welder, a S turns power roller group, the first film releasing device, iron sheet film covering device, the 2nd S and turn power roller group, film-covered iron winder, is wherein provided with iron sheet at the first film releasing device and carries guide roller group, iron sheet rectification machine, the first film double thin-film unreeling mechanism, some the first films to carry guide roller group, the first film rectification machine, cold rolling thin rolling substrate is after the uncoiling of cold-rolled substrate unwinding device unreels, the metal substrate forming after being connected by welder for seam welding with threading material, entering a S turns power roller group and carries out tensioning, metal substrate after tensioning enters described iron sheet and carries guide roller group and by described iron sheet, carry guide roller group to be delivered to iron sheet rectification machine and rectify a deviation, after correction, enter in iron sheet film covering device, the first film is after the uncoiling of the first film double thin-film unreeling mechanism unreels, by described some the first films, carrying guide roller group to be delivered to the first film rectification machine rectifies a deviation, after correction, send in described iron sheet laminating machine, described iron sheet laminating machine covers described the first film and on a surface of described metal substrate, forms a film-covered iron with one side film layer and sent and to the 2nd S, turn power roller group and carry out tensioning by iron sheet laminating machine, the film-covered iron with one side film layer after tensioning is by described film-covered iron winder rolling.
In a preferred embodiment of the invention; also comprise a finished product protection film unreeling structure; this finished product protection film unreeling structure is arranged on described iron sheet film covering device and the 2nd S turns between power roller group, after this finished product protection film unreeling structure is anti-roll by finished product protection film winding, covers on the one side film layer of film-covered iron.
In a preferred embodiment of the invention, also comprise the second film releasing device, wherein in the second film releasing device, be provided with the second film double thin-film unreeling mechanism, some the second film conveying guide roller groups, the second film deviation correction mechanism, the second film is after the uncoiling of the second film double thin-film unreeling mechanism unreels, by described some the second films, carrying guide roller group to be delivered to the second film rectification machine rectifies a deviation, after correction, send in described iron sheet laminating machine, by described some the second films, carry guide roller group to be delivered in iron sheet laminating machine, described iron sheet laminating machine covers the upper film-covered iron with two-sided coating layer that forms in another surface of described metal substrate by the second described film and is sent and to the 2nd S, turn power roller group and carry out tensioning by iron sheet laminating machine, the film-covered iron with two-sided coating layer after tensioning is by described film-covered iron winder rolling.
In a preferred embodiment of the invention, also comprise a metal substrate cleaning machine, described metal substrate cleaning machine is arranged on a described S and turns between power roller group and the first film releasing device, described metal substrate is undertaken after cleaning and degreasing oiling by described metal substrate cleaning agent, sends into described iron sheet and carries guide roller group.
In a preferred embodiment of the invention, in described the first film releasing device, be also provided with at least one iron sheet baking oven and incubator, described iron sheet carries guide roller group to be positioned at described iron sheet baking oven, described incubator is arranged on described iron sheet and carries between guide roller group and iron sheet rectification machine, metal substrate after described tensioning is sent in iron sheet baking oven and is had described iron sheet to carry guide roller group to carry and dries in iron sheet baking oven, metal substrate after oven dry is carried guide roller group to be delivered in incubator by iron sheet and is incubated, metal substrate after insulation is sent into iron sheet rectification machine and is rectified a deviation.
In a preferred embodiment of the invention, described the first film releasing device also comprises the first film gluing member and the first film baking oven, wherein said some the first films carry guide roller group to be arranged in the first film baking oven, the first film is after the uncoiling of the first film double thin-film unreeling mechanism unreels, enter the first film gluing member and carry out gluing, after gluing, enter in the first film baking oven and carry guide roller group to carry by some the first films and dry in the first film baking oven, after oven dry, by described some the first films, carry guide roller groups send the first film baking oven and deliver to and in iron sheet laminating machine, carry out overlay film.
In a preferred embodiment of the invention, described the second film releasing device also comprises the second film gluing member and the second thin film oven, wherein said some the second films carry guide roller group to be arranged in the second thin film oven, the second film is after the uncoiling of the second film double thin-film unreeling mechanism unreels, enter the second film gluing member and carry out gluing, after gluing, enter in the second thin film oven and carry guide roller group to carry by some the second films and dry in the second thin film oven, after oven dry, by described some the second films, carry guide roller groups send the second thin film oven and deliver to and in iron sheet laminating machine, carry out overlay film.
In a preferred embodiment of the invention, the first film double thin-film unreeling mechanism comprises two the first film unreeling machines, the first film the first guide roller, the first film idler roller, the first film the second guide roller, the first film the 3rd guide roller, after the uncoiling of the first film unreeling machine unreels, the first film is out through the first film the first guide roller, after the first film idler roller, by the first film the second guide roller, the first film the 3rd guide roller is sent, a normal uncoiling in two the first film unreeling machines unreels, another one is standby, to save the film time that connects.
In a preferred embodiment of the invention, the second film double thin-film unreeling mechanism comprises two the second thin-film unreeling machines, second film the first guide roller, the second film idler roller, second film the second guide roller, the second film the 3rd guide roller, after the second thin-film unreeling machine uncoiling unreels, the second film is out through second film the first guide roller, after the second film idler roller, by second film the second guide roller, the second film the 3rd guide roller is sent, a normal uncoiling in two the second thin-film unreeling machines unreels, another one is standby, to save the film time that connects.
Described the first film gluing member comprises some the first film guide-in rollers, the first gumming mechanism, the first film governing mechanism of tension, the first film outlet roller, the first gumming mechanism comprises the first gluing pressure roller, the first gluing net roller, the first glue feeder, the first gluing motor, the first gluing pressure roller drives cylinder, the first scraper, the first gluing motor drives the first gluing pressure roller revolution, the first gluing pressure roller drives air cylinder driven the first gluing pressure roller to press to the first gluing net roller, the first glue feeder is given the roll surface gluing of described the first gluing net roller, the first scraper is wiped unnecessary glue on the roll surface of the first gluing net roller off, described the first film governing mechanism of tension comprises the first tension adjustment potentiometer, the first tension adjustment fork, the first tension adjustment pendulum roller, the first tension feedback fork, the first tension feedback oscillating cylinder, the first tension feedback fixed gear, the first tension feedback moving gear and the first tension feedback wobble gear, wherein the upper end of the first tension adjustment fork is arranged on the output shaft of the first tension adjustment potentiometer, the first tension adjustment pendulum roller be arranged on the first tension adjustment fork and and the output shaft of described the first tension adjustment potentiometer between position adjustable, the first tension feedback wobble gear is arranged on the axle head of the first tension adjustment pendulum roller, the first tension feedback fixed gear center is fixed, one end of the first tension feedback fork is also arranged on the output shaft of the first tension adjustment potentiometer, the cylinder body of the first tension feedback oscillating cylinder is hinged on the other end of the first tension feedback fork, the axis of the piston of the first tension feedback oscillating cylinder and the first tension feedback moving gear are hinged, the first tension feedback wobble gear and the first tension feedback fixed gear, the first tension feedback moving gear engagement, the first film is entered into the first gumming mechanism and is walked around the first gluing pressure roller by some the first film guide-in rollers, the first gluing pressure roller drives and the first film of walking around the first gluing pressure roller is pressed together on the roll surface of the first gluing net roller under air cylinder driven at the first gluing pressure roller, glue on the roll surface of the first gluing net roller is transferred to and on the first film, is completed gluing, the first film after gluing is walked around the first tension adjustment pendulum roller in the first film governing mechanism of tension and is derived by the first film outlet roller, by regulating the first tension adjustment potentiometer can regulate by the first tension adjustment fork the position of the first tension adjustment pendulum roller, and then the tightness of the first film after adjusting gluing, the size of the first tension adjustment pendulum tension force that roller bears is by the first tension feedback wobble gear, the first tension feedback fixed gear, the first tension feedback moving gear and the first tension feedback oscillating cylinder, the first tension feedback fork feeds back in the first tension adjustment potentiometer.
Described the second film gluing member comprises some the second film guide-in rollers, the second gumming mechanism, the second membrane tension governor motion, the second film outlet roller, the second gumming mechanism comprises the second gluing pressure roller, the second gluing net roller, the second glue feeder, the second gluing motor, the second gluing pressure roller drives cylinder, the second scraper, the second gluing motor drives the second gluing pressure roller revolution, the second gluing pressure roller drives air cylinder driven the second gluing pressure roller to press to the second gluing net roller, the second glue feeder is given the roll surface gluing of described the second gluing net roller, the second scraper is wiped unnecessary glue on the roll surface of the second gluing net roller off, described the second membrane tension governor motion comprises the second tension adjustment potentiometer, the second tension adjustment fork, the second tension adjustment pendulum roller, the second tension feedback fork, the second tension feedback oscillating cylinder, the second tension feedback fixed gear, the second tension feedback moving gear and the first tension feedback wobble gear, wherein the upper end of the second tension adjustment fork is arranged on the output shaft of the second tension adjustment potentiometer, the second tension adjustment pendulum roller be arranged on the second tension adjustment fork and and the output shaft of described the second tension adjustment potentiometer between position adjustable, the second tension feedback wobble gear is arranged on the axle head of the second tension adjustment pendulum roller, the second tension feedback fixed gear center is fixed, one end of the second tension feedback fork is also arranged on the output shaft of the second tension adjustment potentiometer, the cylinder body of the second tension feedback oscillating cylinder is hinged on the other end of the second tension feedback fork, the axis of the piston of the second tension feedback oscillating cylinder and the second tension feedback moving gear are hinged, the second tension feedback wobble gear and the first tension feedback fixed gear, the second tension feedback moving gear engagement, the second film is entered into the second gumming mechanism and is walked around the second gluing pressure roller by some the second film guide-in rollers, the second gluing pressure roller drives under air cylinder driven the second film laminating of walking around the second gluing pressure roller on the roll surface of the second gluing net roller at the second gluing pressure roller, glue on the roll surface of the second gluing net roller is transferred on the second film and is completed gluing, the second film after gluing is walked around the second tension adjustment pendulum roller in the second membrane tension governor motion and is derived by the second film outlet roller, by regulating the second tension adjustment potentiometer can regulate by the second tension adjustment fork the position of the second tension adjustment pendulum roller, and then the tightness of the second film after adjusting gluing, the size of the second tension adjustment pendulum tension force that roller bears is by the second tension feedback wobble gear, the second tension feedback fixed gear, the second tension feedback moving gear and the second tension feedback oscillating cylinder, the second tension feedback fork feeds back in the second tension adjustment potentiometer.
In a preferred embodiment of the invention, described iron sheet film covering device comprises overlay film gantry base, be fixed on the fixedly overlay film frame in described overlay film gantry base, the slip overlay film frame of slide arrangement in overlay film gantry base, axle is located at two metal substrate warm-up mills on described fixedly overlay film frame and slip laminating machine top of the trellis respectively, axle is located at two film-covered iron chill rolls in described fixedly overlay film frame and slip overlay film frame lower respectively, be arranged on the metal substrate guide roller of position, slip overlay film frame upper middle, be arranged on the fixedly film-covered iron guide roller of position, overlay film frame lower middle, be separately positioned on fixedly two composite rolls of overlay film frame and slip overlay film frame centre position, be arranged on fixedly four chill rolls of overlay film frame and slip overlay film frame centre position, one slip overlay film frame drives cylinder, be arranged on the drive motors in described overlay film gantry base, described slip overlay film frame is installed near the first film strainer of outer upper, described slip overlay film frame is installed near outer upper guide roller and the first film lower steering roll and the first film head material guide roller on the first film of position on the lower side, be arranged on described slip overlay film frame near the outer upper the first film head material cutting mechanism of position on the lower side, be arranged on the mould release membrance winder in the first film of described slip overlay film frame outer lower portion,
Described slip overlay film frame relies on a slip overlay film frame to drive cylinder and relatively fixedly overlay film frame slip in described overlay film gantry base, and this slip overlay film frame drives the cylinder body of cylinder to be arranged on described the first film releasing device; Be separately positioned on fixedly and form overlay film passage between overlay film frame and two composite rolls in slip overlay film frame centre position, when described slip overlay film frame is when fixedly overlay film frame moves in described overlay film gantry base, the width of the overlay film passage between two composite rolls can be adjusted;
Four chill rolls lay respectively at outside and the downside of two composite rolls, wherein be positioned at the chill roll in the composite roll outside that is arranged on slip overlay film frame centre position, the chill roll and two composite rolls that are positioned at the composite roll outside that is arranged on fixing overlay film frame centre position are positioned in same level, at the chill roll in composite roll outside that is arranged on slip overlay film frame centre position, also direction of rotation is contrary with being arranged between the composite roll in slip overlay film frame centre position contact, this chill roll that is positioned at the composite roll outside that is arranged on slip overlay film frame centre position carries out cooling to being arranged on the composite roll in slip overlay film frame centre position, at the chill roll in composite roll outside that is arranged on fixing overlay film frame centre position, also direction of rotation is contrary with being arranged between the composite roll in fixing overlay film frame centre position contact, and this chill roll being positioned at outside the composite roll that is arranged on fixing overlay film frame centre position carries out cooling to being arranged on the fixedly composite roll in overlay film frame centre position, be positioned at the chill roll of the composite roll downside that is arranged on slip overlay film frame centre position and be positioned at and be arranged on the fixedly chill roll of the composite roll downside in overlay film frame centre position and be positioned in same level, and with to be arranged between the composite roll in slip overlay film frame centre position contact direction of rotation contrary, this chill roll that is positioned at the composite roll downside that is arranged on slip overlay film frame centre position carries out cooling to being arranged on the composite roll in slip overlay film frame centre position at the chill roll of composite roll downside that is arranged on slip overlay film frame centre position, at the chill roll that is arranged on the fixing composite roll downside in overlay film frame centre position, with to be arranged between the composite roll in fixing overlay film frame centre position contact direction of rotation contrary, this is positioned at and is arranged on the fixedly chill roll of the composite roll downside in overlay film frame centre position and carries out cooling to being arranged on the fixedly composite roll in overlay film frame centre position, simultaneously be arranged on slip overlay film frame centre position composite roll downside chill roll and be arranged between the chill roll of the fixing composite roll downside in overlay film frame centre position and forming the preliminary cooling and shaping passage of a film-covered iron, the width of overlay film passage with between two composite rolls of the preliminary cooling and shaping passage of described film-covered iron is equal and follow the adjustment of width of two overlay film passages between composite roll and the adjustment of synchronizeing,
Two metal substrate warm-up mills connect hot oil heater, and two metal substrate warm-up mills are by hot heat-conducting oil heating;
Synchronous two metal substrate warm-up mills, two composite rolls, four chill rolls and two the film-covered iron chill roll synchronous revolvings of driving of described drive motors;
The metal substrate of being brought by iron sheet rectification machine is walked around successively axle and is located at the metal substrate warm-up mill that metal substrate warm-up mill, axle on described fixedly laminating machine top of the trellis be located on described fixedly laminating machine top of the trellis and is heated by two metal substrate warm-up mills, enters into two overlay film passages composite roll between in after being walked around metal substrate guide roller by the metal substrate after two metal substrate warm-up mills heating, the head material of the first film of being brought by the first film rectification machine is walked around the inner side of the idler roller in the first film strainer successively, on the first film, the interior rear flank of the outside of guide roller and the first film lower steering roll and the first film head material guide roller is wound on the rolling cylinder of mould release membrance winder of the first film, the first film after the head material of the first film of being brought by the first film rectification machine is walked around the inner side of the idler roller in the first film strainer successively, on the first film, the outer rear flank of guide roller and the first film lower steering roll is entered in two overlay film passages between composite roll by the upside that is arranged on the composite roll in slip overlay film frame centre position,
The film-covered iron with one side film layer after two composite roll overlay films is by sending being arranged on the chill roll of composite roll downside in slip overlay film frame centre position and the preliminary cooling and shaping passage of film-covered iron being arranged between the chill roll of the fixing composite roll downside in overlay film frame centre position, then walks around successively after film-covered iron guide roller, two film-covered iron chill rolls the film-covered iron chill roll bottom that is located at described slip overlay film frame lower by axle and sends iron sheet laminating machine; The mould release membrance of the first film after overlay film is by sending between the composite roll in slip overlay film frame centre position at the chill roll and being arranged on that is arranged on the composite roll downside in slip overlay film frame centre position and be wound on the rolling cylinder of mould release membrance winder of the first film;
The adjusting of the idler roller in the first film strainer relies on the handwheel in the first film strainer to carry out, and the handwheel rotating in the first film strainer is the idler roller in removable the first film strainer, and then the rate of tension of transfer the first film;
Described the first film head material cutting mechanism comprises that first material shearing drives cylinder, the first L shaped handle of a knife and first material shear-blade form, the turning point of the first L shaped handle of a knife is hinged on fixedly in overlay film frame outer upper, first material shear to drive the cylinder body of cylinder to be arranged on fixedly in overlay film frame, first material shear to drive the piston rod of cylinder and one end of the first L shaped handle of a knife hinged, first material shear-blade is arranged on the other end of the first L shaped handle of a knife, first material sheared and driven cylinder action, first material sheared and driven the piston rod of cylinder to be driven the action of first material shear-blade and the head material of the first film is cut off by the first L shaped handle of a knife, the head material of the first film is cut off place on the first film between guide roller and the first film lower steering roll.
In a preferred embodiment of the invention, described iron sheet film covering device also comprise install described fixedly overlay film frame near the second film strainer of outer upper, install described fixedly overlay film frame near outer upper on the lower side guide roller and the second film lower steering roll and the second thin-film heads material guide roller on the second film of position, be arranged on described fixedly overlay film frame near outer upper on the lower side position the second thin-film heads material cutting mechanism, be arranged on the mould release membrance winder at the second film of described fixedly overlay film frame outer lower portion, the head material of the second film of being brought by the second film rectification machine is walked around the inner side of the idler roller in the second film strainer successively, on the second film, the interior rear flank of the outside of guide roller and the second film lower steering roll and the second thin-film heads material guide roller is wound on the rolling cylinder of mould release membrance winder of the second film, the second film after the head material of the second film of being brought by the second film rectification machine is walked around the inner side of the idler roller in the second film strainer successively, on the second film, the outer rear flank of guide roller and the second film lower steering roll is entered in two overlay film passages between composite roll by the upside that is arranged on the composite roll in slip overlay film frame centre position, the film-covered iron with two-sided coating layer after two composite roll overlay films is by sending being arranged on the chill roll of composite roll downside in slip overlay film frame centre position and the preliminary cooling and shaping passage of film-covered iron being arranged between the chill roll of the fixing composite roll downside in overlay film frame centre position, then walks around successively after film-covered iron guide roller, two film-covered iron chill rolls the film-covered iron chill roll bottom that is located at described slip overlay film frame lower by axle and sends iron sheet laminating machine, the mould release membrance of the second film after overlay film is by sending between the composite roll in fixing overlay film frame centre position and be wound on the rolling cylinder of mould release membrance winder of the second film being arranged on the chill roll of the fixing composite roll downside in overlay film frame centre position and being arranged on,
The adjusting of the idler roller in the second film strainer relies on the handwheel in the second film strainer to carry out, and the handwheel rotating in the second film strainer is the idler roller in removable the second film strainer, and then the rate of tension of transfer the second film;
Described the second thin-film heads material cutting mechanism comprises that second material shearing drives cylinder, the second L shaped handle of a knife and second material shear-blade form, the turning point of the second L shaped handle of a knife is hinged on fixedly in overlay film frame outer upper, second material shear to drive the cylinder body of cylinder to be arranged on fixedly in overlay film frame, second material shear to drive the piston rod of cylinder and one end of the second L shaped handle of a knife hinged, second material shear-blade is arranged on the other end of the second L shaped handle of a knife, second material sheared and driven cylinder action, second material sheared and driven the piston rod of cylinder to be driven the action of first material shear-blade and the head material of the second film is cut off by the second L shaped handle of a knife, the head material of the second film is cut off place on the second film between guide roller and the second film lower steering roll.
Owing to having adopted technical scheme as above, multi-functional film-covered iron production line of the present invention, to be different from traditional tin graphed sheet technique, can production low temperature adhesion film-covered iron, process equipment that again can production high-temperature fusion film-covered iron, the film-covered iron equipment that a kind of more advanced high-efficiency and continuous is produced, the variation of meeting the market requirement better.
The present invention has following effective effect at least:
1. the film-covered iron of producing has the functions such as good antirust, decoration, heat insulation, damping, is especially punching press, corrosion-resistant.
2. production efficiency is high, and energy resource consumption and material consumption are low, so production cost is lower.
3. there is no organic solvent emission (heat is covered), or have organic solvent emission (glue covers) composite environmental-friendly of minute quantity to require not affect environment, also do not have little molecule harmful substance residual, production process and product be environmental protection more all.
4. meet the different demand in market, the theory of the large production of compound modernization, tool promotional value.
Accompanying drawing explanation
Fig. 1 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 1.
Fig. 2 is the structural representation of film unreeling structure on the double in the multi-functional film-covered iron production line of the embodiment of the present invention 1.
Fig. 3 is the iron sheet film covering device structural representation in the multi-functional film-covered iron production line of the embodiment of the present invention 1.
Fig. 4 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 2.
Fig. 5 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 3.
Fig. 6 is the structural representation of film unreeling structure under the double in the multi-functional film-covered iron production line of the embodiment of the present invention 3.
Fig. 7 is the iron sheet film covering device structural representation in the multi-functional film-covered iron production line of the embodiment of the present invention 3.
Fig. 8 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 4.
Fig. 9 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 5.
Figure 10 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 6.
Figure 11 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 7.
Figure 12 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 8.
Figure 13 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 9.
Figure 14 is the structural representation of film unreeling structure on the double in the multi-functional film-covered iron production line of the embodiment of the present invention 9.
Figure 15 is the structural representation of the upper film gluing portion in the multi-functional film-covered iron production line of the embodiment of the present invention 9.
Figure 16 is the iron sheet film covering device structural representation in the multi-functional film-covered iron production line of the embodiment of the present invention 9.
Figure 17 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 10.
Figure 18 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 11.
Figure 19 is the structural representation of film unreeling structure under the double in the multi-functional film-covered iron production line of the embodiment of the present invention 11.
Figure 20 is the structural representation of the lower film gluing portion in the multi-functional film-covered iron production line of the embodiment of the present invention 11.
Figure 21 is the iron sheet film covering device structural representation in the multi-functional film-covered iron production line of the embodiment of the present invention 11.
Figure 22 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 12.
Figure 23 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 13.
Figure 24 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 14.
Figure 25 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 15.
Figure 26 is the multi-functional film-covered iron production line structural representation of the embodiment of the present invention 16.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further describe the present invention.
Embodiment 1
The multi-functional film-covered iron production line of this embodiment is for the production of the high-temperature fusion film-covered iron of one side film.
Referring to Fig. 1; a kind of multi-functional film-covered iron production line providing in figure, comprises that according to metal substrate throughput direction, setting gradually cold-rolled substrate unwinding device 100, seam welder 200, S turns power roller group 300, upper film releasing device 400, iron sheet film covering device 500, S and turn power roller group 600, film-covered iron winder 700, finished product protection film unreeling structure 800.
Cold rolling thin rolling substrate 10 and wear material strip 20 after 100 uncoilings of cold-rolled substrate unwinding device unreel, is welded to connect the metal substrate 30 of rear formation by seam welder 200, enter S and turn power roller group 300 and carry out tensioning.
The upper film releasing device 400 of this embodiment comprises frame 410 and is arranged on film unreeling structure 430 on the upper film gluing portion 420 of frame 410 feed ends, double and the some upper film at installation frame 410 tops is carried guide roller group 440, upper film baking oven 450, the discharge end of frame 410 be provided with iron sheet rectification machine 460, on film deviation correcting device 470, at the top of upper film baking oven 450, be provided with in addition some iron sheets and carry guide roller groups 480.Some upper films carry guide roller group 440 to be arranged in film baking oven 450.
In this embodiment, upper film 60 gluings that upper film gluing portion 420 does not discharge to film unreeling structure 430 on double, upper film 60 is just carried out further pressing and is carried out tension adjustment by upper film gluing portion 420, make the tension force of film 60 in certain scope, the upper film releasing device 400 of this embodiment also can adopt some guide rollers to replace film gluing portion 420 certainly.The upper film baking oven 450 of the present embodiment is not worked in addition, the upper film 60 by it is not heated.
Metal substrate 30 after S turns 300 tensionings of power roller group carries guide roller group 480 to be delivered to iron sheet rectification machine 460 by some iron sheets at patrix baking oven 450 tops, gas-liquid sensor (not shown) in iron sheet rectification machine 460 detects the offset signal of metal substrate 30, feed back to the iron sheet deviation correction mechanism in iron sheet rectification machine 460, iron sheet deviation correction mechanism is rectified a deviation to the metal substrate 30 by iron sheet rectification machine 460, and the metal substrate 30 after correction is sent in iron sheet film covering device 500.
Referring to Fig. 2, it is standby that on the double of this embodiment, film unreeling structure 430 comprises the upper film unreeling machine 431 that is arranged in frame 410,432(wherein goes up film unreeling machine 432, to save the film time that connects), upper film guide roller 433, upper film idler roller 444, upper film guide roller 445, upper film guide roller 446, the i.e. described the first film of upper film 60(out after upper film unreeling machine 431 uncoilings unreel) after upper film guide roller 433, upper film idler roller 444 tensionings, by upper film guide roller 445, upper film guide roller 446, send.Referring to Fig. 1, the upper film 60 of sending is carried guide roller group 440 to deliver to film deviation correcting device 470 through some upper films and is rectified a deviation, be sent to and deliver in iron sheet film covering device 500 after correction.
Referring to Fig. 3, the iron sheet film covering device 500 of this embodiment comprises an overlay film gantry base 510, fixedly overlay film frame 511 and slide arrangement have a slip overlay film frame 512 in overlay film gantry base 510, to be fixed with one, and slip overlay film frame 512 relies on a slip overlay film frame to drive cylinder 520 and relatively fixedly overlay film frame 511 slips in overlay film gantry base 510, iron sheet film covering device 500 just can adapt to the metal substrate 30 of different-thickness and the upper film 60 of different-thickness like this.
Slip overlay film frame drives the cylinder body of cylinder 520 to be arranged in frame 410, and slip overlay film frame drives piston rod and the slip overlay film frame 512 of cylinder 520 hinged.
At fixedly overlay film frame 511 and slip overlay film frame 512 tops, axle is provided with a metal substrate warm-up mill 531a respectively, 531, in fixedly overlay film frame 511 and slip overlay film frame 512 bottoms, axle is provided with a film-covered iron chill roll 532a respectively, 532, in slip overlay film frame 512 upper middle position axis, be provided with a metal substrate guide roller 533, in fixing overlay film frame 511 lower middle position axis, be provided with a film-covered iron guide roller 533a, fixedly overlay film frame 511 and slip overlay film frame 512 centre position axles respectively axle be provided with a composite roll 534a, 534 and four chill roll 535a, 536a, 535, 536.
One drive motors 540 is installed in addition in overlay film gantry base 510, and drive motors 540 is synchronous drives two metal substrate warm-up mills 531,531a, two composite rolls 534,534a, four chill rolls 535,535a, 536,536a and two film-covered iron chill rolls 532,532a synchronous revolving.
In slip overlay film frame 512, near the place of outer upper, film strainer 550 is installed, and slip overlay film frame 512 near outer upper on the lower side position axis be provided with guide roller 561 on film, on film lower steering roll 562 and upper film head material guide roller 563, also in slip overlay film frame 512, near outer upper, film head material cutting mechanism 570 on is installed position on the lower side, and the mould release membrance winder 580 that film is installed in slip overlay film frame 512 outer lower portion.
Between two composite rolls 534,534a, form overlay film passage, when slip overlay film frame 512 is when fixedly overlay film frame 511 moves in overlay film gantry base 510, the width of the overlay film passage between two composite rolls 534,534a can be adjusted, to adapt to the metal substrate 30 of different-thickness and the upper film 60 of different-thickness.
Four chill roll 535a, 536a, 535,536 lay respectively at outside and the downside of two composite rolls 534,534a, wherein chill roll 535, composite roll 534,534a, chill roll 535a are positioned in same level, chill roll 535 is positioned at the outside of composite roll 534 contrary with composite roll 534 contact and direction of rotation, and 535 pairs of composite rolls of chill roll 534 carry out cooling.Chill roll 535a is positioned at the outside of composite roll 534a contrary with composite roll 534a contact and direction of rotation, and chill roll 535a carries out cooling to composite roll 534a.
Chill roll 536,536a are positioned in same level, form the preliminary cooling and shaping passage of a film-covered iron between the two.The width of the overlay film passage between the preliminary cooling and shaping passage of film-covered iron between chill roll 536,536a and two composite roll 534a, 534 equates and follows the adjustment of width of the overlay film passage between two composite roll 534a, 534 and the adjustment of synchronizeing.
Chill roll 536 is positioned at the downside of composite roll 534 contrary with composite roll 534 contact and direction of rotation, and 536 pairs of composite rolls of chill roll 534 carry out cooling.Chill roll 536a is positioned at the downside of composite roll 534a contrary with composite roll 534a contact and direction of rotation, and chill roll 536a carries out cooling to composite roll 534a.
Two metal substrate warm- up mill 531a, 531 connect hot oil heaters, two metal substrate warm- up mill 531a, 531 by hot heat-conducting oil heating at least more than 270～280 ℃, to will be heated to 270～280 ℃ by two metal substrate warm- up mill 531a, 531 metal substrate 30.Two metal substrate warm- up mill 531a, 531 the roll surface temperature difference are ± 1 ℃～± 2 ℃.
The metal substrate 30 of being brought by iron sheet rectification machine 460 is walked around metal substrate warm-up mill 531a successively, 531, metal substrate 30 is by two metal substrate warm- up mill 531a, 531 heating, by two metal substrate warm- up mill 531a, 531 metal substrates 30 that are heated to 270～280 ℃ enter into two composite roll 534a after walking around metal substrate guide roller 533, in overlay film passage between 534, and the head material 61 of the upper film 60 of being brought by upper film rectification machine 470 is walked around the inner side of the idler roller 551 in upper film strainer 550 successively, on upper film, the interior rear flank of the outside of guide roller 561 and upper film lower steering roll 562 and upper film head material guide roller 563 is wound on the rolling cylinder of mould release membrance winder 580 of film, upper film 60 after the head material 61 of the upper film 60 of being brought by upper film rectification machine 470 is walked around the inner side of the idler roller 551 in upper film strainer 550 successively, on upper film, the outer rear flank of guide roller 561 and upper film lower steering roll 562 enters into two composite roll 534a by the upside of composite roll 534, in overlay film passage between 534.
In overlay film passage between two composite roll 534a, 534, two composite roll 534a, 534 the upper hot melt film 40 on upper film 60 is laminating on the upper surface of metal substrate 30, form the high-temperature fusion film-covered iron 70 with one side film layer.Compound tense slip overlay film frame drives the air pressure of cylinder 520 to maintain 5～6kg/cm 2.
The high-temperature fusion film-covered iron 70 with one side film layer is cooled after roller 536a, 536 preliminary cooling and shapings and is sent by the preliminary cooling and shaping passage of the film-covered iron between chill roll 536a, 536.Then the high-temperature fusion film-covered iron 70 with one side film layer after preliminary cooling and shaping is walked around successively film-covered iron guide roller 533a, two film-covered iron chill roll 532a, 532 and is carried out further cooling, after being cooled to 100～130 ℃, send, further in cooling procedure, chill roll 536a, 536 pairs of further pressings of high-temperature fusion film-covered iron 70 with one side film layer, complete film work on the upper surface of metal substrate 30.The high-temperature fusion film-covered iron 70 with one side film layer is sent iron sheet laminating machine 500 by the bottom of chill roll 536.
50 of mould release membrances after overlay film are wound on by sending between composite roll 534 and chill roll 536 on the rolling cylinder of mould release membrance winder 580 of upper film.
The adjusting of the idler roller 551 in upper film strainer 550 relies on the handwheel 552 in upper film strainer 550 to carry out, and rotating handwheel 552 is the idler roller 551 in removable upper film strainer 550, and then the rate of tension of film 60 in transfer.
Upper film head material cutting mechanism 570 comprises that the shearing of head material drives cylinder 571, L shaped handle of a knife 572 and a head material shear-blade 573 to form, the turning point of L shaped handle of a knife 572 is hinged in slip overlay film frame 512 outer upper, head material is sheared and is driven the cylinder body of cylinder 571 to be arranged in slip overlay film frame 512, the head material shearing driving piston rod of cylinder 571 and one end of L shaped handle of a knife 572 are hinged, and a head material shear-blade 573 is arranged on the other end of L shaped handle of a knife 572.
When upper film 60 enters into after normal overlay film state, head material is sheared and is driven cylinder 571 actions, head material is sheared and is driven the piston rod of cylinder 571 to be driven 573 actions of head material shear-blades and the head material 61 of upper film 60 is cut off by L shaped handle of a knife 572, and the head material 61 of upper film 60 is cut off place on upper film between guide roller 561 and upper film lower steering roll 562.
First the high-temperature fusion film-covered iron 70 with one side film layer of being sent by iron sheet laminating machine 500 is delivered to S through a finished product protection film unreeling structure 800 again and is turned power roller group 600 and carry out tensioning; finished product protection film unreeling structure 800 covers on the upper hot melt film of the high-temperature fusion film-covered iron 70 with one side film layer after adopting brake that finished product protection film winding is unreeled; the high-temperature fusion film-covered iron 70 with one side film layer that is coated with finished product protection film is delivered to S and is turned power roller group 600; after the laminating and tensioning that turns power roller group 600 through S, deliver to film-covered iron winder 700 and carry out rolling.Certainly before delivering to film-covered iron winder 700 to carry out rolling, can also to being coated with the high-temperature fusion film-covered iron 70 with one side film layer of finished product protection film, rectify a deviation by an EPC deviation correcting device.
S turns power roller group 600,300 and all has a S jockey pulley and a S roll-in roller, and S roll-in roller is driven by motor wherein.
Embodiment 2
The multi-functional film-covered iron production line of this embodiment is also the high-temperature fusion film-covered iron for the production of one side film.
Referring to Fig. 4, the multi-functional film-covered iron production line of this embodiment providing in figure is to increase by a metal substrate cleaning machine 900 on the basis of the multi-functional film-covered iron production line of embodiment 1, metal substrate cleaning machine 900 is arranged on S and turns between power roller group 300 and upper film releasing device 400, metal substrate 30 is undertaken after cleaning and degreasing oiling by metal substrate cleaning agent, send in the iron sheet conveying guide roller group 480 in film releasing device 400 and carry guide roller group 480 to deliver to iron sheet rectification machine 460 by iron sheet, remainder is with embodiment 1.Metal substrate cleaning machine 900 is prior art, at this, no longer carries out detailed repeating.
Embodiment 3
The multi-functional film-covered iron production line of this embodiment is also the high-temperature fusion film-covered iron for the production of two-sided overlay film.
Referring to Fig. 5, the multi-functional film-covered iron production line of this embodiment providing in figure is to increase film releasing device 400a on the basis of the multi-functional film-covered iron production line of embodiment 1, and iron sheet film covering device 500 is carried out to part improvement, specific as follows:
Referring to Fig. 5, the lower film releasing device 400a of this embodiment comprises frame 410a and is arranged on film unreeling structure 430a and the some lower film conveying guide roller group 440a at installation frame 410a top, lower film baking oven 450a under the lower film gluing 420a of portion of frame 410a feed end, double, discharge end at frame 410a is provided with lower film deviation correcting device 470a, and some lower films carry guide roller group 440a to be arranged in counterdie baking oven 450a.
In this embodiment, the lower film 60a gluing that the lower film gluing 420a of portion does not discharge to film unreeling structure 430a under double equally, lower film 60a is just carried out further pressing and is carried out tension adjustment by the 420a of glue portion under film, make the tension force of lower film 60a in certain scope, the lower film releasing device 400a of this embodiment also can adopt some guide rollers to replace the lower film gluing 420a of portion certainly.The lower film baking oven 450a of the present embodiment does not work in addition, the lower film 60a by it is not heated.
Referring to Fig. 6, under the double of this embodiment, film unreeling structure 430a comprises that the lower film unreeling machine 431a, the 432a(that are arranged on frame 410a wherein descend film unreeling machine 432a standby, to save, change the film time), lower film guide roller 433a, lower film idler roller 444a, lower film guide roller 445a, 446a, i.e. described the second film of lower film 60a(out after lower film unreeling machine 431a uncoiling unreels) after lower film guide roller 433a, lower film idler roller 444a tensioning, by lower film guide roller 445a, 446a, send.Referring to Fig. 5, the lower film 60a sending carries guide roller group 440a to deliver to lower film deviation correcting device 470a through some lower films and rectifies a deviation, be sent to and deliver in iron sheet film covering device 500a after correction.
Referring to Fig. 7, the iron sheet film covering device 500 of this embodiment comprises an overlay film gantry base 510, fixedly overlay film frame 511 and slide arrangement have a slip overlay film frame 512 in overlay film gantry base 510, to be fixed with one, and slip overlay film frame 512 relies on a slip overlay film frame to drive cylinder 520 and in overlay film gantry base 510 relatively fixedly overlay film frame 511 slide, iron sheet film covering device 500 just can adapt to the metal substrate 30 of different-thickness and the upper film 60 of different-thickness, lower film 60a like this.
Slip overlay film frame drives the cylinder body of cylinder 520 to be arranged in frame 410, and slip overlay film frame drives piston rod and the slip overlay film frame 512 of cylinder 520 hinged.
At fixedly overlay film frame 510 and slip overlay film frame 520 tops, axle is provided with a metal substrate warm-up mill 531a respectively, 531, in fixedly overlay film frame 511 and slip overlay film frame 512 bottoms, axle is provided with a film-covered iron chill roll 532a respectively, 532, in slip overlay film frame 512 upper middle position axis, be provided with a metal substrate guide roller 533, in fixing overlay film frame 511 lower middle position axis, be provided with a film-covered iron guide roller 533a, fixedly overlay film frame 511 and slip overlay film frame 512 centre position axles respectively axle be provided with a composite roll 534a, 534 and four chill roll 535a, 536a, 535, 536.
One drive motors 540 is installed in addition in overlay film gantry base 510, and drive motors 540 is synchronous drives two metal substrate warm-up mills 531,531a, two composite rolls 534,534a, four chill rolls 535,535a, 536,536a and two film-covered iron chill rolls 532,532a synchronous revolving.
In slip overlay film frame 512, near the place of outer upper, film strainer 550 is installed, and slip overlay film frame 510 near outer upper on the lower side position axis be provided with guide roller 561 on film, on film lower steering roll 562 and upper film head material guide roller 563, also in slip overlay film frame 512, near outer upper, film head material cutting mechanism 570 on is installed position on the lower side, and the mould release membrance winder 580 that film is installed in slip overlay film frame 512 outer lower portion.
In fixing overlay film frame 511, near the place of outer upper, lower film strainer 550a is installed, and fixing overlay film frame 510a near outer upper on the lower side position axis be provided with guide roller 561a on lower film, lower film lower steering roll 562a and lower film head material guide roller 563a, also in fixing overlay film frame 512, near outer upper, a lower film head material cutting mechanism 570a is installed position on the lower side, and in fixing overlay film frame 512 outer lower portion, the mould release membrance winder 580a of lower film is installed.
Between two composite rolls 534,534a, form overlay film passage, when slip overlay film frame 512 is when fixedly overlay film frame 511 moves in overlay film gantry base 510, the width of the overlay film passage between two composite rolls 534,534a can be adjusted, to adapt to the metal substrate 30 of different-thickness and the upper film 60 of different-thickness, lower film 60a.
Four chill roll 535a, 536a, 535,536 lay respectively at outside and the downside of two composite rolls 534,534a, wherein chill roll 535, composite roll 534,534a, chill roll 535a are positioned in same level, chill roll 535 is positioned at the outside of composite roll 534 contrary with composite roll 534 contact and direction of rotation, and 535 pairs of composite rolls of chill roll 534 carry out cooling.Chill roll 535a is positioned at the outside of composite roll 534a contrary with composite roll 534a contact and direction of rotation, and chill roll 535a carries out cooling to composite roll 534a.
Chill roll 536,536a are positioned in same level, form the preliminary cooling and shaping passage of a film-covered iron between the two.The width of the overlay film passage between the preliminary cooling and shaping passage of film-covered iron between chill roll 536,536a and two composite roll 534a, 534 equates and follows the adjustment of width of the overlay film passage between two composite roll 534a, 534 and the adjustment of synchronizeing.
Chill roll 536 is positioned at the downside of composite roll 534 contrary with composite roll 534 contact and direction of rotation, and 536 pairs of composite rolls of chill roll 534 carry out cooling.Chill roll 536a is positioned at the downside of composite roll 534a contrary with composite roll 534a contact and direction of rotation, and chill roll 536a carries out cooling to composite roll 534a.
Two metal substrate warm- up mill 531a, 531 connect hot oil heaters, two metal substrate warm- up mill 531a, 531 by hot heat-conducting oil heating at least more than 270～280 ℃, to will be heated to 270～280 ℃ by two metal substrate warm- up mill 531a, 531 metal substrate 30.Two metal substrate warm- up mill 531a, 531 the roll surface temperature difference are ± 1 ℃～± 2 ℃.
The metal substrate 30 of being brought by iron sheet rectification machine 460 is walked around metal substrate warm- up mill 531a, 531 successively, metal substrate 30, by two metal substrate warm- up mill 531a, 531 heating, is entered in the overlay film passage between two composite roll 534a, 534 after walking around metal substrate guide roller 533 by two metal substrate warm- up mill 531a, 531 metal substrates 30 that are heated to 270～280 ℃.
And the head material 61 of the upper film 60 of being brought by upper film rectification machine 470 is walked around the inner side of the idler roller 551 in upper film strainer 550 successively, on upper film, the interior rear flank of the outside of guide roller 561 and upper film lower steering roll 562 and upper film head material guide roller 563 is wound on the rolling cylinder of mould release membrance winder 580 of film, upper film 60 after the head material 61 of the upper film 60 of being brought by upper film rectification machine 470 is walked around the inner side of the idler roller 551 in upper film strainer 550 successively, on upper film, the outer rear flank of guide roller 561 and upper film lower steering roll 562 enters into two composite roll 534a by the upside of composite roll 534, in overlay film passage between 534.
And the head material 61a of the lower film 60a being brought by lower film rectification machine 470a walks around the inner side of the idler roller 551a in lower film strainer 550a successively, on lower film, the interior rear flank of the outside of guide roller 561a and lower film lower steering roll 562a and lower film head material guide roller 563a is wound on the rolling cylinder of mould release membrance winder 580a of lower film, lower film 60a after the head material 61a of the lower film 60a being brought by lower film rectification machine 470a walks around the inner side of the idler roller 551a in lower film strainer 550a successively, on lower film, the outer rear flank of guide roller 561a and lower film lower steering roll 562a enters into two composite rolls 534 by the upside of composite roll 534a, in overlay film passage between 534a.
In overlay film passage between two composite rolls 534,534a, two composite rolls 534,534a are laminating on the upper and lower surface of metal substrate 30 by the lower hot melt film 40a on the upper hot melt film 40 on upper film 60 and lower film 60a, form the high-temperature fusion film-covered iron 70a with two-sided coating layer.Compound tense slip overlay film frame drives the air pressure of cylinder 520 to maintain 5～6kg/cm 2.
The high-temperature fusion film-covered iron 70a with two-sided coating layer is cooled after roller 536, the preliminary cooling and shaping of 536a and is sent by the preliminary cooling and shaping passage of the film-covered iron between chill roll 536,536a.Then the high-temperature fusion film-covered iron 70a with two-sided coating layer after preliminary cooling and shaping walks around successively film-covered iron guide roller 533a, two film-covered iron chill roll 532a, 532 and carries out further cooling, after being cooled to 100～130 ℃, send, further in cooling procedure, chill roll 536,536a, to having the further pressing of high-temperature fusion film-covered iron 70a of one side film layer, complete film work on the upper and lower surface of metal substrate 30.The high-temperature fusion film-covered iron 70a with two-sided coating layer sends iron sheet laminating machine 500 by the bottom of chill roll 536.
50 of mould release membrances in upper film 60 after overlay film are wound on by sending between composite roll 534 and chill roll 536 on the rolling cylinder of mould release membrance winder 580 of upper film.
Mould release membrance 50a in lower film 60a after overlay film is wound on by sending between composite roll 534a and chill roll 536a on the rolling cylinder of mould release membrance winder 580a of lower film 60a.
The adjusting of the idler roller 551 in upper film strainer 550 relies on the handwheel 552 in upper film strainer 550 to carry out, and rotating handwheel 552 is the idler roller 551 in removable upper film strainer 550, and then the rate of tension of film 60 in transfer.
The adjusting of idler roller 551a in lower film strainer 550a relies on the handwheel 552a in lower film strainer 550a to carry out, and rotating handwheel 552a is the idler roller 551a in removable lower film strainer 550a, and then the rate of tension of film 60a under transfer.
Upper film head material cutting mechanism 570 comprises that the shearing of head material drives cylinder 571, L shaped handle of a knife 572 and a head material shear-blade 573 to form, the turning point of L shaped handle of a knife 572 is hinged in slip overlay film frame 512 outer upper, head material is sheared and is driven the cylinder body of cylinder 571 to be arranged in slip overlay film frame 512, the head material shearing driving piston rod of cylinder 571 and one end of L shaped handle of a knife 572 are hinged, and a head material shear-blade 573 is arranged on the other end of L shaped handle of a knife 572.
When upper film 60 enters into after normal overlay film state, head material is sheared and is driven cylinder 571 actions, head material is sheared and is driven the piston rod of cylinder 571 to be driven 573 actions of head material shear-blades and the head material 61 of upper film 60 is cut off by L shaped handle of a knife 572, and the head material 61 of upper film 60 is cut off place on upper film between guide roller 561 and upper film lower steering roll 562.
Lower film head material cutting mechanism 570a comprises that head material is sheared driving cylinder 571a, L shaped handle of a knife 572a and a head material shear-blade 573a forms, the turning point of L shaped handle of a knife 572a is hinged on fixedly in overlay film frame 511 outer upper, head material is sheared and is driven the cylinder body of cylinder 571a to be arranged on fixedly in overlay film frame 511, the piston rod of driving cylinder 571a sheared by head material and one end of L shaped handle of a knife 572a is hinged, and a head material shear-blade 573a is arranged on the other end of L shaped handle of a knife 572a.
Instantly film 60a enters into after normal overlay film state, head material is sheared and is driven cylinder 571a action, head material is sheared and is driven the piston rod of cylinder 571a to be driven the 573a action of head material shear-blade and a head material 61a of lower film 60a is cut off by L shaped handle of a knife 572a, and a head material 61a of lower film 60a cuts off place on lower film between guide roller 561 and lower film lower steering roll 562.
First the high-temperature fusion film-covered iron 70a with two-sided coating layer being sent by iron sheet laminating machine 500 delivers to S through a finished product protection film unreeling structure 800 again and turns power roller group 600 and carry out tensioning; finished product protection film unreeling structure 800 covers on the upper hot melt film of the high-temperature fusion film-covered iron 70a with two-sided coating layer after adopting brake that finished product protection film winding is unreeled; the high-temperature fusion film-covered iron 70a with two-sided coating layer that is coated with finished product protection film delivers to S and turns power roller group 600; after the laminating and tensioning that turns power roller group 600 through S, deliver to film-covered iron winder 700 and carry out rolling.Certainly before delivering to film-covered iron winder 700 to carry out rolling, can also to being coated with the high-temperature fusion film-covered iron 70a with two-sided coating layer of finished product protection film, rectify a deviation by an EPC deviation correcting device.
The remainder of this embodiment is with embodiment 1.
Embodiment 4
The multi-functional film-covered iron production line of this embodiment is also the high-temperature fusion film-covered iron for the production of two-sided overlay film.
Referring to Fig. 8, the multi-functional film-covered iron production line of this embodiment providing in figure is to increase by a metal substrate cleaning machine 900 on the basis of the multi-functional film-covered iron production line of embodiment 3, metal substrate cleaning machine 900 is arranged on S and turns between power roller group 300 and upper film releasing device 400, metal substrate 30 is undertaken after cleaning and degreasing oiling by metal substrate cleaning agent, send in the iron sheet conveying guide roller group 480 in film releasing device 400 and carry guide roller group 480 to deliver to iron sheet rectification machine 460 by iron sheet, remainder is with embodiment 3.Metal substrate cleaning machine 900 is prior art, at this, is not carrying out detailed repeating.
Embodiment 5
The multi-functional film-covered iron production line of this embodiment is for the production of the high-temperature fusion film-covered iron of one side film.
Referring to Fig. 9, a kind of multi-functional film-covered iron production line providing in figure and the difference of embodiment 1 are: on the upper film baking oven 450 in upper film releasing device 400, increase in some iron sheet baking ovens 490 and the frame 410 in upper film releasing device 400 and increase by an incubator 490a.Some iron sheets carry guide roller group 480 to be positioned at iron sheet baking oven 490.First metal substrate 30 carries out preheating by iron sheet baking oven 490, make the surface temperature of metal substrate 30 reach 120～150 ℃, metal substrate 30 after preheating is sent into incubator 490a and is incubated, and the metal substrate 30 after insulation is sent into iron sheet rectification machine 460, and all the other are with embodiment 1.
Embodiment 6
The multi-functional film-covered iron production line of this embodiment is for the production of the high-temperature fusion film-covered iron of one side film.
Referring to Figure 10, a kind of multi-functional film-covered iron production line providing in figure and the difference of embodiment 2 are: on the upper film baking oven 450 in upper film releasing device 400, increase in some iron sheet baking ovens 490 and the frame 410 in upper film releasing device 400 and increase by an incubator 490a.Some iron sheets carry guide roller group 480 to be positioned at iron sheet baking oven 490.
Metal substrate 30 is undertaken after cleaning and degreasing oiling by metal substrate cleaning agent, sending into 490 oven dry of iron sheet baking oven removes moisture and carries out preheating, make the surface temperature of metal substrate 30 reach 120～150 ℃, metal substrate 30 after preheating is sent into incubator 490a and is incubated, metal substrate 30 after insulation is sent into iron sheet rectification machine 460, and all the other are with embodiment 2.Metal substrate cleaning machine 900 is prior art, at this, is not carrying out detailed repeating.
Embodiment 7
The multi-functional film-covered iron production line of this embodiment is for the production of the high-temperature fusion film-covered iron of two-sided overlay film.
Referring to Figure 11, a kind of multi-functional film-covered iron production line providing in figure, is with the difference of embodiment 3: on the upper film baking oven 450 in upper film releasing device 400, increase in some iron sheet baking ovens 490 and the frame 410 in upper film releasing device 400 and increase by an incubator 490a.Some iron sheets carry guide roller group 480 to be positioned at iron sheet baking oven 490.First metal substrate 30 carries out preheating by iron sheet baking oven 490, make the surface temperature of metal substrate 30 reach 120～150 ℃, metal substrate 30 after preheating is sent into incubator 490a and is incubated, and the metal substrate 30 after insulation is sent into iron sheet rectification machine 460, and all the other are with embodiment 3.
Embodiment 8
The multi-functional film-covered iron production line of this embodiment is for the production of the high-temperature fusion film-covered iron of two-sided overlay film.
Referring to Figure 12, a kind of multi-functional film-covered iron production line providing in figure and the difference of embodiment 4 are: on the upper film baking oven 450 in upper film releasing device 400, increase in some iron sheet baking ovens 490 and the frame 410 in upper film releasing device 400 and increase by an incubator 490a.Some iron sheets carry guide roller group 480 to be positioned at iron sheet baking oven 490.
Metal substrate 30 is undertaken after cleaning and degreasing oiling by metal substrate cleaning agent, sending into 490 oven dry of iron sheet baking oven removes moisture and carries out preheating, make the surface temperature of metal substrate 30 reach 120～150 ℃, metal substrate 30 after preheating is sent into incubator 490a and is incubated, metal substrate 30 after insulation is sent into iron sheet rectification machine 460, and all the other are with embodiment 4.Metal substrate cleaning machine 900 is prior art, at this, is not carrying out detailed repeating.
Embodiment 9
The multi-functional film-covered iron production line of this embodiment is for the production of the low temperature adhesion film-covered iron of one side film.
Referring to Figure 13; a kind of multi-functional film-covered iron production line providing in figure, comprises that according to metal substrate throughput direction, setting gradually cold-rolled substrate unwinding device 100, seam welder 200, S turns power roller group 300, upper film releasing device 400, iron sheet film covering device 500, S and turn power roller group 600, film-covered iron winder 700, finished product protection film unreeling structure 800.
Cold rolling thin rolling substrate 10 and wear material strip 20 after 100 uncoilings of cold-rolled substrate unwinding device unreel, is welded to connect the metal substrate 30 of rear formation by seam welder 200, enter S and turn power roller group 300 and carry out tensioning.
The upper film releasing device 400 of this embodiment comprises frame 410 and is arranged on film unreeling structure 430 on the upper film gluing portion 420 of frame 410 feed ends, double and the some upper film at installation frame 410 tops is carried guide roller group 440, upper film baking oven 450, the discharge end of frame 410 be provided with iron sheet rectification machine 460, on film deviation correcting device 470, at the top of patrix baking oven 450, be provided with in addition some iron sheets and carry guide roller groups 480.Some upper films carry guide roller group 440 to be arranged in patrix baking oven 450.
Referring to Figure 14, it is standby that on the double of this embodiment, film unreeling structure 430 comprises the upper film unreeling machine 431 that is arranged in frame 410,432(wherein goes up film unreeling machine 432, to save the film time that connects), upper film guide roller 433, upper film idler roller 444, upper film guide roller 445, upper film guide roller 446, upper film 60 ＇ out after upper film unreeling machine 431 uncoilings unreel (i.e. described the first film), after upper film guide roller 433, upper film idler roller 444 tensionings, send by upper film guide roller 445, upper film guide roller 446.Referring to Figure 13, upper film 60 ＇ that send carry guide roller group 440 to deliver to film deviation correcting device 470 through some upper films and rectify a deviation, be sent to and deliver in iron sheet film covering device 500 after correction.
Referring to Figure 15, upper film gluing portion 420 comprises film guide-in roller 421,422,423, upper film gumming mechanism 424, upper film governing mechanism of tension 425, upper film outlet roller 426.
Upper film gumming mechanism 424 comprises that gluing pressure roller 4241, gluing net roller 4242, glue feeder 4243, gluing motor 4245, gluing pressure roller drive cylinder 4246, scraper 4247, gluing motor 4245 drives 4241 revolutions of gluing pressure roller, gluing pressure roller drives cylinder 4246 to drive gluing pressure roller 4241 to press to gluing net roller 4242, glue feeder 4243 is to the roll surface gluing of gluing net roller 4242, and scraper 4247 is wiped unnecessary glue on the roll surface of gluing net roller 4242 off.
Upper film governing mechanism of tension 425 comprises tension adjustment potentiometer 4251, tension adjustment fork 4252, tension adjustment pendulum roller 4253, tension feedback fork 4254, tension feedback oscillating cylinder 4255, tension feedback fixed gear 4256, tension feedback moving gear 4257 and tension feedback wobble gear 4258.
The upper end of tension adjustment fork 4252 is arranged on the output shaft of tension adjustment potentiometer 4251, tension adjustment pendulum roller 4253 be arranged on tension adjustment fork 4252 and and the output shaft of tension adjustment potentiometer 4251 between position adjustable.
Tension feedback wobble gear 4257 is arranged on the axle head of tension adjustment pendulum roller 4253, tension feedback fixed gear 4256 centers are fixed, one end of tension feedback fork 4254 is also arranged on the output shaft of tension adjustment potentiometer 4251, the cylinder body of tension feedback oscillating cylinder 4255 is hinged on the other end of tension feedback fork 4254, the axis of the piston of tension feedback oscillating cylinder 4255 and tension feedback moving gear 4258 are hinged, tension feedback wobble gear 4257 and tension feedback fixed gear 4256,4258 engagements of tension feedback moving gear.
Upper film 60 ＇ that the superimposed guide roller 446 of film unreeling structure 430 is sent on double are entered into upper film gumming mechanism 424 and are walked around gluing pressure roller 4241 by upper film guide-in roller 421,422,423, gluing pressure roller 4241 drives under cylinder 4246 drivings upper film 60 ＇ that walk around gluing pressure roller 4241 is pressed together on the roll surface of gluing net roller 4242 at gluing pressure roller, glue on the roll surface of gluing net roller 4242 is transferred on film 60 ＇ and is completed gluing, and the gluing pressure that gluing pressure roller drives cylinder 4246 to drive gluing pressure roller 4241 to apply to upper film 60 ＇ is 3～4kg/cm 2.
Upper film 60 ＇ after gluing walk around the tension adjustment pendulum roller 4253 in film governing mechanism of tension 425 and are derived by upper film outlet roller 426.By adjustment of tonicity regulator potentiometer 4251, can come adjustment of tonicity to regulate the position of pendulum roller 4253 by tension adjustment fork 4252, and then regulate the tightness of upper film 60 ＇ after gluing.
The size of tension adjustment pendulum roller 4253 tension force that bears feeds back in tension adjustment potentiometer 4251 by tension feedback wobble gear 4257, tension feedback fixed gear 4256, tension feedback moving gear 4257 and tension feedback oscillating cylinder 4255, tension feedback fork 4254.
Upper film 60 ＇ after the gluing of being derived by upper film outlet roller 426 carry guide roller group 440 to be sent in upper film baking oven 450 by some upper films, through 40～55 ℃ of temperature, dry, remove after organic solvent a small amount of in glued membrane, by some upper films, carrying guide roller group 440 to deliver to upper film deviation correcting device 470 rectifies a deviation, is sent to and delivers in iron sheet film covering device 500 after correction.
Metal substrate 30 after S turns 300 tensionings of power roller group carries guide roller group 480 to be delivered to iron sheet rectification machine 460 by some iron sheets at patrix baking oven 450 tops, gas-liquid sensor (not shown) in iron sheet rectification machine 460 detects the offset signal of metal substrate 30, feed back to the iron sheet deviation correction mechanism in iron sheet rectification machine 460, iron sheet deviation correction mechanism is rectified a deviation to the metal substrate 30 by iron sheet rectification machine 460, and the metal substrate 30 after correction is sent in iron sheet film covering device 500.
Referring to Figure 16, the iron sheet film covering device 500 of this embodiment comprises an overlay film gantry base 510, fixedly overlay film frame 511 and slide arrangement have a slip overlay film frame 512 in overlay film gantry base 510, to be fixed with one, and slip overlay film frame 512 relies on a slip overlay film frame to drive cylinder 520 and relatively fixedly overlay film frame 511 slips in overlay film gantry base 510, iron sheet film covering device 500 just can adapt to the metal substrate 30 of different-thickness and upper film 60 ＇ of different-thickness like this.
Slip overlay film frame drives the cylinder body of cylinder 520 to be arranged in frame 410, and slip overlay film frame drives piston rod and the slip overlay film frame 512 of cylinder 520 hinged.
At fixedly overlay film frame 510 and slip overlay film frame 520 tops, axle is provided with a metal substrate warm-up mill 531a respectively, 531, in fixedly overlay film frame 511 and slip overlay film frame 512 bottoms, axle is provided with a film-covered iron chill roll 532a respectively, 532, in slip overlay film frame 512 upper middle position axis, be provided with a metal substrate guide roller 533, in fixing overlay film frame 511 lower middle position axis, be provided with a film-covered iron guide roller 533a, fixedly overlay film frame 511 and slip overlay film frame 512 centre position axles respectively axle be provided with a composite roll 534a, 534 and four chill roll 535a, 536a, 535, 536.
One drive motors 540 is installed in addition in overlay film gantry base 510, and drive motors 540 is synchronous drives two metal substrate warm-up mills 531,531a, two composite rolls 534,534a, four chill rolls 535,535a, 536,536a and two film-covered iron chill rolls 532,532a synchronous revolving.
In slip overlay film frame 512, near the place of outer upper, film strainer 550 is installed; and slip overlay film frame 510 near outer upper on the lower side position axis be provided with guide roller 561 on film, on film lower steering roll 562 and upper film head material guide roller 563; also in slip overlay film frame 512, near outer upper, film head material cutting mechanism 570 on is installed position on the lower side, and in slip overlay film frame 512 outer lower portion, upper protective film winder 580 is installed.
Between two composite rolls 534,534a, form overlay film passage, when slip overlay film frame 512 is when fixedly overlay film frame 511 moves in overlay film gantry base 510, the width of the overlay film passage between two composite rolls 534,534a can be adjusted, to adapt to the metal substrate 30 of different-thickness and upper film 60 ＇ of different-thickness.
Four chill roll 535a, 536a, 535,536 lay respectively at outside and the downside of two composite rolls 534,534a, wherein chill roll 535, composite roll 534,534a, chill roll 535a are positioned in same level, chill roll 535 is positioned at the outside of composite roll 534 contrary with composite roll 534 contact and direction of rotation, and 535 pairs of composite rolls of chill roll 534 carry out cooling.Chill roll 535a is positioned at the outside of composite roll 534a contrary with composite roll 534a contact and direction of rotation, and chill roll 535a carries out cooling to composite roll 534a.
Chill roll 536,536a are positioned in same level, form the preliminary cooling and shaping passage of a film-covered iron between the two.The width of the overlay film passage between the preliminary cooling and shaping passage of film-covered iron between chill roll 536,536a and two composite roll 534a, 534 equates and follows the adjustment of width of the overlay film passage between two composite roll 534a, 534 and the adjustment of synchronizeing.
Chill roll 536 is positioned at the downside of composite roll 534 contrary with composite roll 534 contact and direction of rotation, and 536 pairs of composite rolls of chill roll 534 carry out cooling.Chill roll 536a is positioned at the downside of composite roll 534a contrary with composite roll 534a contact and direction of rotation, and chill roll 536a carries out cooling to composite roll 534a.
Two metal substrate warm-up mill 531a, 531 connect hot oil heater, two metal substrate warm-up mill 531a, 531 by hot heat-conducting oil heating to 100 ℃, the metal substrate 30 of being brought by iron sheet rectification machine 460 is walked around metal substrate warm-up mill 531a successively, 531, metal substrate 30 is by two metal substrate warm-up mill 531a, after walking around metal substrate guide roller 533 after 531 heating, enter into two composite roll 534a, in overlay film passage between 534, and head material 61 ＇ of upper film 60 ＇ that brought by upper film rectification machine 470 walk around the inner side of the idler roller 551 in upper film strainer 550 successively, on upper film, the interior rear flank of the outside of guide roller 561 and upper film lower steering roll 562 and upper film head material guide roller 563 is wound on the rolling cylinder of film diaphragm winder 580, upper film 60 ＇ after head material 61 ＇ of upper film 60 ＇ that brought by upper film rectification machine 470 walk around the inner side of the idler roller 551 in upper film strainer 550 successively, on upper film, the outer rear flank of guide roller 561 and upper film lower steering roll 562 enters into two composite roll 534a by the upside of composite roll 534, in overlay film passage between 534.
In overlay film passage between two composite roll 534a, 534, two composite roll 534a, 534 upper bonding film 40 ＇ on upper film 60 ＇ are laminating on the upper surface of metal substrate 30, form low temperature adhesion film-covered iron 70 ＇ with one side film layer.Compound tense slip overlay film frame drives the air pressure of cylinder 520 to maintain 5～6kg/cm 2.
Low temperature adhesion film-covered iron 70 ＇ with one side film layer are cooled after roller 536a, 536 preliminary cooling and shapings and are sent by the preliminary cooling and shaping passage of the film-covered iron between chill roll 536a, 536.Then low temperature adhesion film-covered iron 70 ＇ with one side film layer after preliminary cooling and shaping walk around successively film-covered iron guide roller 533a, two film-covered iron chill roll 532a, 532 and carry out further cooling.Further, in cooling procedure, chill roll 536a, 536 pairs of further pressings of low temperature adhesion film-covered iron 70 ＇ with one side film layer, complete film work on the upper surface of metal substrate 30.Low temperature adhesion film-covered iron 70 ＇ with one side film layer send iron sheet laminating machine 500 by the bottom of chill roll 536.
Mould release membrance 50 ＇ of upper film 60 ＇ after overlay film are wound on by sending between composite roll 534 and chill roll 536 on the rolling cylinder of mould release membrance winder 580 of upper film.
The adjusting of the idler roller 551 in upper film strainer 550 relies on the handwheel 552 in upper film strainer 550 to carry out, and rotating handwheel 552 is the idler roller 551 in removable upper film strainer 550, and then the rate of tension of film 60 ＇ in transfer.
Upper film head material cutting mechanism 570 comprises that the shearing of head material drives cylinder 571, L shaped handle of a knife 572 and a head material shear-blade 573 to form, the turning point of L shaped handle of a knife 572 is hinged in slip overlay film frame 512 outer upper, head material is sheared and is driven the cylinder body of cylinder 571 to be arranged in slip overlay film frame 512, the head material shearing driving piston rod of cylinder 571 and one end of L shaped handle of a knife 572 are hinged, and a head material shear-blade 573 is arranged on the other end of L shaped handle of a knife 572.
When upper film 60 ＇ enter into after normal overlay film state, head material is sheared and is driven cylinder 571 actions, head material is sheared and is driven the piston rod of cylinder 571 to be driven 573 actions of head material shear-blades and head material 61 ＇ of upper film 60 ＇ are cut off by L shaped handle of a knife 572, and head material 61 ＇ of upper film 60 ＇ cut off place on upper film between guide roller 561 and upper film lower steering roll 562.
First the film-covered iron with one side film layer 70 of being sent by iron sheet laminating machine 500 is delivered to S through a finished product protection film unreeling structure 800 again and is turned power roller group 600 and carry out tensioning; finished product protection film unreeling structure 800 covers on the upper bonding film of low temperature adhesion film-covered iron 70 ＇ with one side film layer after adopting brake that finished product protection film winding is unreeled; low temperature adhesion film-covered iron 70 ＇ with one side film layer that are coated with finished product protection film deliver to S and turn power roller group 600; after the laminating and tensioning that turns power roller group 600 through S, deliver to film-covered iron winder 700 and carry out rolling.Certainly before delivering to film-covered iron winder 700 to carry out rolling, can also to being coated with the film-covered iron with one side film layer 70 of finished product protection film, rectify a deviation by an EPC deviation correcting device.
S turns power roller group 600,300 and all has a S jockey pulley and a S roll-in roller, and S roll-in roller is driven by motor wherein.
Embodiment 10
The multi-functional film-covered iron production line of this embodiment is also the low temperature adhesion film-covered iron for the production of one side film.
Referring to Figure 17, the multi-functional film-covered iron production line of this embodiment providing in figure is to increase by a metal substrate cleaning machine 900 on the basis of the multi-functional film-covered iron production line of embodiment 9, metal substrate cleaning machine 900 is arranged on S and turns between power roller group 300 and upper film releasing device 400, metal substrate 30 is undertaken after cleaning and degreasing oiling by metal substrate cleaning agent, send in the iron sheet conveying guide roller group 480 in film releasing device 400 and carry guide roller group 480 to deliver to iron sheet rectification machine 460 by iron sheet, remainder is with embodiment 9.Metal substrate cleaning machine 900 is prior art, at this, is not carrying out detailed repeating.
Embodiment 11
The multi-functional film-covered iron production line of this embodiment is also the low temperature adhesion film-covered iron for the production of two-sided overlay film.
Referring to Figure 18, the multi-functional film-covered iron production line of this embodiment providing in figure is to increase film releasing device 400a on the basis of the multi-functional film-covered iron production line of embodiment 9, and iron sheet film covering device 500 is carried out to part improvement, specific as follows:
Referring to Figure 18, the lower film releasing device 400a of this embodiment of this embodiment comprises frame 410a and is arranged on film unreeling structure 430a and the some lower film conveying guide roller group 440a at installation frame 410a top, lower film baking oven 450a under the lower film gluing 420a of portion of frame 410a feed end, double, discharge end at frame 410a is provided with lower film deviation correcting device 470a, and some lower films carry guide roller group 440a to be arranged in counterdie baking oven 450a.
Referring to Figure 19, under the double of this embodiment, film unreeling structure 430a comprises that the lower film unreeling machine 431a, the 432a(that are arranged on frame 410a wherein descend film unreeling machine 432a standby, to save, change the film time), lower film guide roller 433a, lower film idler roller 444a, lower film guide roller 445a, 446a, lower film 60a ＇ out after lower film unreeling machine 431a uncoiling unreels (i.e. the second described film), after lower film guide roller 433a, lower film idler roller 444a tensioning, sends by lower film guide roller 445a, 446a.Referring to Fig. 5, the lower film 60a ＇ sending carries guide roller group 440a to deliver to lower film deviation correcting device 470a through some lower films and rectifies a deviation, be sent to and deliver in iron sheet film covering device 500a after correction.
Referring to Figure 20, the lower film gluing 420a of portion comprises lower film guide-in roller 421a, 422a, 423a, lower film gumming mechanism 424a, lower film governing mechanism of tension 425a, lower film outlet roller 426a.
Lower film gumming mechanism 424a comprises that gluing pressure roller 4241a, gluing net roller 4242a, glue feeder 4243a, gluing motor 4245a, gluing pressure roller drive cylinder 4246a, scraper 4247a, gluing motor 4245a drives gluing pressure roller 4241a revolution, gluing pressure roller drives cylinder 4246a to drive gluing pressure roller 4241a to press to gluing net roller 4242a, glue feeder 4243a is to the roll surface gluing of gluing net roller 4242a, and scraper 4247a wipes unnecessary glue on the roll surface of gluing net roller 4242a off.
Lower film governing mechanism of tension 425a comprises tension adjustment potentiometer 4251a, tension adjustment fork 4252a, tension adjustment pendulum roller 4253a, tension feedback fork 4254a, tension feedback oscillating cylinder 4255a, tension feedback fixed gear 4256a, tension feedback moving gear 4257a and tension feedback wobble gear 4258a.
The upper end of tension adjustment fork 4252a is arranged on the output shaft of tension adjustment potentiometer 4251a, tension adjustment pendulum roller 4253a be arranged on tension adjustment fork 4252a upper and and the output shaft of tension adjustment potentiometer 4251a between position adjustable.
Tension feedback wobble gear 4257a is arranged on the axle head of tension adjustment pendulum roller 4253a, tension feedback fixed gear 4256a fixes center, one end of tension feedback fork 4254a is also arranged on the output shaft of tension adjustment potentiometer 4251a, the cylinder body of tension feedback oscillating cylinder 4255a is hinged on the other end of tension feedback fork 4254a, the axis of the piston and the tension feedback moving gear 4258a of tension feedback oscillating cylinder 4255a are hinged, tension feedback wobble gear 4257a and tension feedback fixed gear 4256a, tension feedback moving gear 4258a engagement.
The lower film 60a ＇ being sent by the superimposed guide roller 446a of film unreeling structure 430a under double is by lower film guide-in roller 421a, 422a, 423a enters into lower film gumming mechanism 424a and walks around gluing pressure roller 4241a, gluing pressure roller 4241a drives under cylinder 4246a driving the lower film 60a ＇ that walks around gluing pressure roller 4241a is pressed together on the roll surface of gluing net roller 4242a at gluing pressure roller, glue on the roll surface of gluing net roller 4242a is transferred on lower film 60a ＇ and is completed gluing, the gluing pressure that gluing pressure roller drives cylinder 4246a to drive gluing pressure roller 4241a to apply to lower film 60a ＇ is 3～4kg/cm 2.
Lower film 60a ＇ after gluing walks around the tension adjustment pendulum roller 4253a in lower film governing mechanism of tension 425a and is derived by lower film outlet roller 426a.By adjustment of tonicity regulator potentiometer 4251a, can come adjustment of tonicity to regulate the position of pendulum roller 4253a by tension adjustment fork 4252a, and then regulate the tightness of the lower film 60a ＇ after gluing.
The size of tension adjustment pendulum roller tension force that 4253a bears feeds back in tension adjustment potentiometer 4251a by tension feedback wobble gear 4257a, tension feedback fixed gear 4256a, tension feedback moving gear 4257a and tension feedback oscillating cylinder 4255a, tension feedback fork 4254a.
Lower film 60a ＇ after the gluing of being derived by lower film outlet roller 426a carries guide roller group 440a to be sent in lower film baking oven 450a by some lower films, through 40～55 ℃ of temperature, dry, remove after organic solvent a small amount of in glued membrane, by some lower films, carrying guide roller group 440a to deliver to lower film deviation correcting device 470a rectifies a deviation, is sent to and delivers in iron sheet film covering device 500 after correction.
Metal substrate 30 after S turns 300 tensionings of power roller group carries guide roller group 480 to be delivered to iron sheet rectification machine 460 by some iron sheets at patrix baking oven 450 tops, gas-liquid sensor (not shown) in iron sheet rectification machine 460 detects the offset signal of metal substrate 30, feed back to the iron sheet deviation correction mechanism in iron sheet rectification machine 460, iron sheet deviation correction mechanism is rectified a deviation to the metal substrate 30 by iron sheet rectification machine 460, and the metal substrate 30 after correction is sent in iron sheet film covering device 500.
Referring to Figure 21, the iron sheet film covering device 500 of this embodiment comprises an overlay film gantry base 510, fixedly overlay film frame 511 and slide arrangement have a slip overlay film frame 512 in overlay film gantry base 510, to be fixed with one, and slip overlay film frame 512 relies on a slip overlay film frame to drive cylinder 520 and relatively fixedly overlay film frame 511 slips in overlay film gantry base 510, iron sheet film covering device 500 just can adapt to the metal substrate 30 of different-thickness and upper film 60 ＇ of different-thickness, lower film 60a ＇ like this.
Slip overlay film frame drives the cylinder body of cylinder 520 to be arranged in frame 410, and slip overlay film frame drives piston rod and the slip overlay film frame 512 of cylinder 520 hinged.
At fixedly overlay film frame 510 and slip overlay film frame 520 tops, axle is provided with a metal substrate warm-up mill 531a respectively, 531, in fixedly overlay film frame 511 and slip overlay film frame 512 bottoms, axle is provided with a film-covered iron chill roll 532a respectively, 532, in slip overlay film frame 512 upper middle position axis, be provided with a metal substrate guide roller 533, in fixing overlay film frame 511 lower middle position axis, be provided with a film-covered iron guide roller 533a, fixedly overlay film frame 511 and slip overlay film frame 512 centre position axles respectively axle be provided with a composite roll 534a, 534 and four chill roll 535a, 536a, 535, 536.
One drive motors 540 is installed in addition in overlay film gantry base 510, and drive motors 540 is synchronous drives two metal substrate warm-up mills 531,531a, two composite rolls 534,534a, four chill rolls 535,535a, 536,536a and two film-covered iron chill rolls 532,532a synchronous revolving.
In slip overlay film frame 512, near the place of outer upper, film strainer 550 is installed, and slip overlay film frame 510 near outer upper on the lower side position axis be provided with guide roller 561 on film, on film lower steering roll 562 and upper film head material guide roller 563, also in slip overlay film frame 512, near outer upper, film head material cutting mechanism 570 on is installed position on the lower side, and the mould release membrance winder 580 that film is installed in slip overlay film frame 512 outer lower portion.
In fixing overlay film frame 511, near the place of outer upper, lower film strainer 550a is installed, and fixing overlay film frame 510a near outer upper on the lower side position axis be provided with guide roller 561a on lower film, lower film lower steering roll 562a and lower film head material guide roller 563a, also in fixing overlay film frame 511, near outer upper, a lower film head material cutting mechanism 570a is installed position on the lower side, and in fixing overlay film frame 511a outer lower portion, the mould release membrance winder 580a of lower film is installed.
Between two composite rolls 534,534a, form overlay film passage, when slip overlay film frame 512 is when fixedly overlay film frame 511 moves in overlay film gantry base 510, the width of the overlay film passage between two composite rolls 534,534a can be adjusted, to adapt to the metal substrate 30 of different-thickness and upper film 60 ＇ of different-thickness, lower film 60a ＇.
Four chill roll 535a, 536a, 535,536 lay respectively at outside and the downside of two composite rolls 534,534a, wherein chill roll 535, composite roll 534,534a, chill roll 535a are positioned in same level, chill roll 535 is positioned at the outside of composite roll 534 contrary with composite roll 534 contact and direction of rotation, and 535 pairs of composite rolls of chill roll 534 carry out cooling.Chill roll 535a is positioned at the outside of composite roll 534a contrary with composite roll 534a contact and direction of rotation, and chill roll 535a carries out cooling to composite roll 534a.
Chill roll 536,536a are positioned in same level, form the preliminary cooling and shaping passage of a film-covered iron between the two.The width of the overlay film passage between the preliminary cooling and shaping passage of film-covered iron between chill roll 536,536a and two composite roll 534a, 534 equates and follows the adjustment of width of the overlay film passage between two composite roll 534a, 534 and the adjustment of synchronizeing.
Chill roll 536 is positioned at the downside of composite roll 534 contrary with composite roll 534 contact and direction of rotation, and 536 pairs of composite rolls of chill roll 534 carry out cooling.Chill roll 536a is positioned at the downside of composite roll 534a contrary with composite roll 534a contact and direction of rotation, and chill roll 536a carries out cooling to composite roll 534a.
Two metal substrate warm- up mill 531a, 531 connect hot oil heaters, two metal substrate warm- up mill 531a, 531 are by hot heat-conducting oil heating to 100 ℃, the metal substrate 30 of being brought by iron sheet rectification machine 460 is walked around metal substrate warm- up mill 531a, 531 successively, and metal substrate 30 enters in the overlay film passage between two composite roll 534a, 534 after walking around metal substrate guide roller 533 after being heated by two metal substrate warm- up mill 531a, 531.
And head material 61 ＇ of upper film 60 ＇ that brought by upper film rectification machine 470 walk around the inner side of the idler roller 551 in upper film strainer 550 successively, on upper film, the interior rear flank of the outside of guide roller 561 and upper film lower steering roll 562 and upper film head material guide roller 563 is wound on the rolling cylinder of film diaphragm winder 580, upper film 60 ＇ after head material 61 ＇ of upper film 60 ＇ that brought by upper film rectification machine 470 walk around the inner side of the idler roller 551 in upper film strainer 550 successively, on upper film, the outer rear flank of guide roller 561 and upper film lower steering roll 562 enters into two composite roll 534a by the upside of composite roll 534, in overlay film passage between 534.
And the head material 61a ＇ of the lower film 60a ＇ being brought by lower film rectification machine 470a walks around the inner side of the idler roller 551a in lower film strainer 550a successively, on lower film, the interior rear flank of the outside of guide roller 561a and lower film lower steering roll 562a and lower film head material guide roller 563a is wound on the rolling cylinder of lower film diaphragm winder 580a, lower film 60a ＇ after the head material 61a ＇ of the lower film 60a ＇ being brought by lower film rectification machine 470a walks around the inner side of the idler roller 551a in lower film strainer 550a successively, on lower film, the outer rear flank of guide roller 561a and lower film lower steering roll 562a enters into two composite roll 534a by the upside of composite roll 534, in overlay film passage between 534.
In overlay film passage between two composite roll 534a, 534, two composite roll 534a, 534 the lower bonding film 40a ＇ on upper bonding film 40 ＇ on upper film 60 ＇ and lower film 60a ＇ is laminating on the upper and lower surface of metal substrate 30, form the low temperature adhesion film-covered iron 70a ＇ with two-sided coating layer.Compound tense slip overlay film frame drives the air pressure of cylinder 520 to maintain 5～6kg/cm 2.
The low temperature adhesion film-covered iron 70a ＇ with two-sided coating layer is cooled after roller 536a, 536 preliminary cooling and shapings and is sent by the preliminary cooling and shaping passage of the film-covered iron between chill roll 536a, 536.Then the low temperature adhesion film-covered iron 70a ＇ with one side film layer after preliminary cooling and shaping walks around successively film-covered iron guide roller 533a, two film-covered iron chill roll 532a, 532 and carries out further cooling.Further, in cooling procedure, chill roll 536a, 536 pairs of further pressings of low temperature adhesion film-covered iron 70a ＇ with two-sided coating layer, complete film work on the upper and lower surface of metal substrate 30.The low temperature adhesion film-covered iron 70a ＇ with two-sided coating layer sends iron sheet laminating machine 500 by the bottom of chill roll 536.
Mould release membrance film 50 ＇ of the upper film after overlay film are wound on by sending between composite roll 534 and chill roll 536 on the rolling cylinder of mould release membrance winder 580 of upper film.
The adjusting of the idler roller 551 in upper film strainer 550 relies on the handwheel 552 in upper film strainer 550 to carry out, and rotating handwheel 552 is the idler roller 551 in removable upper film strainer 550, and then the rate of tension of film 60 in transfer.
Upper film head material cutting mechanism 570 comprises that the shearing of head material drives cylinder 571, L shaped handle of a knife 572 and a head material shear-blade 573 to form, the turning point of L shaped handle of a knife 572 is hinged in slip overlay film frame 512 outer upper, head material is sheared and is driven the cylinder body of cylinder 571 to be arranged in slip overlay film frame 512, the head material shearing driving piston rod of cylinder 571 and one end of L shaped handle of a knife 572 are hinged, and a head material shear-blade 573 is arranged on the other end of L shaped handle of a knife 572.
When upper film 60 ＇ enter into after normal overlay film state, head material is sheared and is driven cylinder 571 actions, head material is sheared and is driven the piston rod of cylinder 571 to be driven 573 actions of head material shear-blades and head material 61 ＇ of upper film 60 ＇ are cut off by L shaped handle of a knife 572, and head material 61 ＇ of upper film 60 ＇ cut off place on upper film between guide roller 561 and upper film lower steering roll 562.
The mould release membrance 50a ＇ of the lower film after overlay film is wound on by sending between composite roll 534a and chill roll 536a on the rolling cylinder of mould release membrance winder 580a of lower film.
The adjusting of idler roller 551a in lower film strainer 550a relies on the handwheel 552a in lower film strainer 550a to carry out, and rotating handwheel 552a is the idler roller 551a in removable lower film strainer 550a, and then the rate of tension of film 60a ＇ under transfer.
Lower film head material cutting mechanism 570a comprises that head material is sheared driving cylinder 571a, L shaped handle of a knife 572a and a head material shear-blade 573a forms, the turning point of L shaped handle of a knife 572a is hinged on fixedly in overlay film frame 511 outer upper, head material is sheared and is driven the cylinder body of cylinder 571a to be arranged on fixedly in overlay film frame 511, the piston rod of driving cylinder 571a sheared by head material and one end of L shaped handle of a knife 572a is hinged, and a head material shear-blade 573a is arranged on the other end of L shaped handle of a knife 572a.
Instantly film 60a ＇ enters into after normal overlay film state, head material is sheared and is driven cylinder 571a action, head material is sheared and is driven the piston rod of cylinder 571a to be driven the 573a action of head material shear-blade and a head material 61a ＇ of lower film 60a ＇ is cut off by L shaped handle of a knife 572a, and a head material 61a ＇ of lower film 60a ＇ cuts off place on lower film between guide roller 561a and lower film lower steering roll 562a.
First the low temperature adhesion film-covered iron 70a ＇ with two-sided coating layer being sent by iron sheet laminating machine 500 delivers to S through a finished product protection film unreeling structure 800 again and turns power roller group 600 and carry out tensioning, finished product protection film unreeling structure 800 covers on the upper bonding film of the low temperature adhesion film-covered iron 70a ＇ with two-sided coating layer after adopting brake that finished product protection film winding is unreeled, the low temperature adhesion film-covered iron 70a ＇ with two-sided coating layer that is coated with finished product protection film delivers to S and turns power roller group 600, after the laminating and tensioning that turns power roller group 600 through S, deliver to film-covered iron winder 700 and carry out rolling.Certainly before delivering to film-covered iron winder 700 to carry out rolling, can also to being coated with the low temperature adhesion film-covered iron 70a ＇ with two-sided coating layer of finished product protection film, rectify a deviation by an EPC deviation correcting device.
Embodiment 12
The multi-functional film-covered iron production line of this embodiment is also the low temperature adhesion film-covered iron for the production of two-sided overlay film.
Referring to Figure 22, the multi-functional film-covered iron production line of this embodiment providing in figure is to increase by a metal substrate cleaning machine 900 on the basis of the multi-functional film-covered iron production line of embodiment 11, metal substrate cleaning machine 900 is arranged on S and turns between power roller group 300 and upper film releasing device 400, metal substrate 30 is undertaken after cleaning and degreasing oiling by metal substrate cleaning agent, send in the iron sheet conveying guide roller group 480 in film releasing device 400 and carry guide roller group 480 to deliver to iron sheet rectification machine 460 by iron sheet, remainder is with embodiment 11.Metal substrate cleaning machine 900 is prior art, at this, is not carrying out detailed repeating.
Embodiment 13
The multi-functional film-covered iron production line of this embodiment is for the production of the low temperature adhesion film-covered iron of one side film.
Referring to Figure 23, a kind of multi-functional film-covered iron production line providing in figure and the difference of embodiment 9 are: on the upper film baking oven 450 in upper film releasing device 400, increase in some iron sheet baking ovens 490 and the frame 410 in upper film releasing device 400 and increase by an incubator 490a.Some iron sheets carry guide roller group 480 to be positioned at iron sheet baking oven 490.First metal substrate 30 carries out preheating by iron sheet baking oven 490, make the surface temperature of metal substrate 30 reach 70～80 ℃, metal substrate 30 after preheating is sent into incubator 490a and is incubated, and the metal substrate 30 after insulation is sent into iron sheet rectification machine 460, and all the other are with embodiment 1.
Embodiment 14
The multi-functional film-covered iron production line of this embodiment is for the production of the low temperature adhesion film-covered iron of one side film.
Referring to Figure 24, a kind of multi-functional film-covered iron production line providing in figure and the difference of embodiment 10 are: on the upper film baking oven 450 in upper film releasing device 400, increase in some iron sheet baking ovens 490 and the frame 410 in upper film releasing device 400 and increase by an incubator 490a.Some iron sheets carry guide roller group 480 to be positioned at iron sheet baking oven 490.
Metal substrate 30 is undertaken after cleaning and degreasing oiling by metal substrate cleaning agent, sending into 490 oven dry of iron sheet baking oven removes moisture and carries out preheating, make the surface temperature of metal substrate 30 reach 70～80 ℃, metal substrate 30 after preheating is sent into incubator 490a and is incubated, metal substrate 30 after insulation is sent into iron sheet rectification machine 460, and all the other are with embodiment 10.Metal substrate cleaning machine 900 is prior art, at this, is not carrying out detailed repeating.
Embodiment 15
The multi-functional film-covered iron production line of this embodiment is for the production of the low temperature adhesion film-covered iron of two-sided overlay film.
Referring to Figure 25, a kind of multi-functional film-covered iron production line providing in figure and the difference of embodiment 11 are: on the upper film baking oven 450 in upper film releasing device 400, increase in some iron sheet baking ovens 490 and the frame 410 in upper film releasing device 400 and increase by an incubator 490a.Some iron sheets carry guide roller group 480 to be positioned at iron sheet baking oven 490.First metal substrate 30 carries out preheating by iron sheet baking oven 490, make the surface temperature of metal substrate 30 reach 120～150 ℃, metal substrate 30 after preheating is sent into incubator 490a and is incubated, and the metal substrate 30 after insulation is sent into iron sheet rectification machine 460, and all the other are with embodiment 3.
Embodiment 16
The multi-functional film-covered iron production line of this embodiment is for the production of the low temperature adhesion film-covered iron of two-sided overlay film.
Referring to Figure 26, a kind of multi-functional film-covered iron production line providing in figure and the difference of embodiment 12 are: on the upper film baking oven 450 in upper film releasing device 400, increase in some iron sheet baking ovens 490 and the frame 410 in upper film releasing device 400 and increase by an incubator 490a.Some iron sheets carry guide roller group 480 to be positioned at iron sheet baking oven 490.
Metal substrate 30 is undertaken after cleaning and degreasing oiling by metal substrate cleaning agent, sending into 490 oven dry of iron sheet baking oven removes moisture and carries out preheating, make the surface temperature of metal substrate 30 reach 70～80 ℃, metal substrate 30 after preheating is sent into incubator 490a and is incubated, metal substrate 30 after insulation is sent into iron sheet rectification machine 460, and all the other are with embodiment 12.Metal substrate cleaning machine 900 is prior art, at this, is not carrying out detailed repeating.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (17)

1. a multi-functional film-covered iron production line, comprise that according to metal substrate throughput direction, setting gradually cold-rolled substrate unwinding device, seam welder, a S turns power roller group, the first film releasing device, iron sheet film covering device, the 2nd S and turn power roller group, film-covered iron winder, is wherein provided with iron sheet at the first film releasing device and carries guide roller group, iron sheet rectification machine, the first film double thin-film unreeling mechanism, some the first films to carry guide roller group, the first film rectification machine, cold rolling thin rolling substrate is after the uncoiling of cold-rolled substrate unwinding device unreels, the metal substrate forming after being connected by welder for seam welding with threading material, entering a S turns power roller group and carries out tensioning, metal substrate after tensioning enters described iron sheet and carries guide roller group and by described iron sheet, carry guide roller group to be delivered to iron sheet rectification machine and rectify a deviation, after correction, enter in iron sheet film covering device, the first film and the first film diaphragm through the uncoiling of the first film double thin-film unreeling mechanism unreel superimposed after, by described some the first films, carrying guide roller group to be delivered to the first film rectification machine rectifies a deviation, after correction, send in described iron sheet laminating machine, described iron sheet laminating machine covers described the first film and on a surface of described metal substrate, forms a film-covered iron with one side film layer and sent and to the 2nd S, turn power roller group and carry out tensioning by iron sheet laminating machine, the film-covered iron with one side film layer after tensioning is by described film-covered iron winder rolling.
2. multi-functional film-covered iron production line as claimed in claim 1; it is characterized in that; also comprise a finished product protection film unreeling structure; this finished product protection film unreeling structure is arranged on described iron sheet film covering device and the 2nd S turns between power roller group, after this finished product protection film unreeling structure is anti-roll by finished product protection film winding, covers on the one side film layer of film-covered iron.
3. multi-functional film-covered iron production line as claimed in claim 1 or 2, it is characterized in that, also comprise the second film releasing device, wherein in the second film releasing device, be provided with the second film double thin-film unreeling mechanism, some the second film conveying guide roller groups, the second film deviation correction mechanism, the second film and the second thin protective film through the uncoiling of the second film double thin-film unreeling mechanism unreel superimposed after, by described some the second films, carrying guide roller group to be delivered to the second film rectification machine rectifies a deviation, after correction, send in described iron sheet laminating machine, by described some the second films, carry guide roller group to be delivered in iron sheet laminating machine, described iron sheet laminating machine covers the upper film-covered iron with two-sided coating layer that forms in another surface of described metal substrate by the second described film and is sent and to the 2nd S, turn power roller group and carry out tensioning by iron sheet laminating machine, the film-covered iron with two-sided coating layer after tensioning is by described film-covered iron winder rolling.
4. multi-functional film-covered iron production line as claimed in claim 1 or 2, it is characterized in that, also comprise a metal substrate cleaning machine, described metal substrate cleaning machine is arranged on a described S and turns between power roller group and the first film releasing device, described metal substrate is undertaken after cleaning and degreasing oiling by described metal substrate cleaning agent, sends into described iron sheet and carries guide roller group.
5. multi-functional film-covered iron production line as claimed in claim 3, it is characterized in that, also comprise a metal substrate cleaning machine, described metal substrate cleaning machine is arranged on a described S and turns between power roller group and the first film releasing device, described metal substrate is undertaken after cleaning and degreasing oiling by described metal substrate cleaning agent, sends into described iron sheet and carries guide roller group.
6. multi-functional film-covered iron production line as claimed in claim 1 or 2, it is characterized in that, in described the first film releasing device, be also provided with at least one iron sheet baking oven and incubator, described iron sheet carries guide roller group to be positioned at described iron sheet baking oven, described incubator is arranged on described iron sheet and carries between guide roller group and iron sheet rectification machine, metal substrate after described tensioning is sent in iron sheet baking oven and is had described iron sheet to carry guide roller group to carry and dries in iron sheet baking oven, metal substrate after oven dry is carried guide roller group to be delivered in incubator by iron sheet and is incubated, metal substrate after insulation is sent into iron sheet rectification machine and is rectified a deviation.
7. multi-functional film-covered iron production line as claimed in claim 3, it is characterized in that, in described the first film releasing device, be also provided with at least one iron sheet baking oven and incubator, described iron sheet carries guide roller group to be positioned at described iron sheet baking oven, described incubator is arranged on described iron sheet and carries between guide roller group and iron sheet rectification machine, metal substrate after described tensioning is sent in iron sheet baking oven and is had described iron sheet to carry guide roller group to carry and dries in iron sheet baking oven, metal substrate after oven dry is carried guide roller group to be delivered in incubator by iron sheet and is incubated, metal substrate after insulation is sent into iron sheet rectification machine and is rectified a deviation.
8. multi-functional film-covered iron production line as claimed in claim 4, it is characterized in that, in described the first film releasing device, be also provided with at least one iron sheet baking oven and incubator, described iron sheet carries guide roller group to be positioned at described iron sheet baking oven, described incubator is arranged on described iron sheet and carries between guide roller group and iron sheet rectification machine, metal substrate after described tensioning is sent in iron sheet baking oven and is had described iron sheet to carry guide roller group to carry and dries in iron sheet baking oven, metal substrate after oven dry is carried guide roller group to be delivered in incubator by iron sheet and is incubated, metal substrate after insulation is sent into iron sheet rectification machine and is rectified a deviation.
9. multi-functional film-covered iron production line as claimed in claim 5, it is characterized in that, in described the first film releasing device, be also provided with at least one iron sheet baking oven and incubator, described iron sheet carries guide roller group to be positioned at described iron sheet baking oven, described incubator is arranged on described iron sheet and carries between guide roller group and iron sheet rectification machine, metal substrate after described tensioning is sent in iron sheet baking oven and is had described iron sheet to carry guide roller group to carry and dries in iron sheet baking oven, metal substrate after oven dry is carried guide roller group to be delivered in incubator by iron sheet and is incubated, metal substrate after insulation is sent into iron sheet rectification machine and is rectified a deviation.
10. multi-functional film-covered iron production line as claimed in claim 1, it is characterized in that, described the first film releasing device also comprises the first film gluing member and the first film baking oven, wherein said some the first films carry guide roller group to be arranged in the first film baking oven, the first film is after the uncoiling of the first film double thin-film unreeling mechanism unreels, enter the first film gluing member and carry out gluing, after gluing, enter in the first film baking oven and carry guide roller group to carry by some the first films and dry in the first film baking oven, after oven dry, by described some the first films, carry guide roller groups send the first film baking oven and deliver to and in iron sheet laminating machine, carry out overlay film.
11. multi-functional film-covered iron production lines as claimed in claim 3, it is characterized in that, described the second film releasing device also comprises the second film gluing member and the second thin film oven, wherein said some the second films carry guide roller group to be arranged in the second thin film oven, the second film is after the uncoiling of the second film double thin-film unreeling mechanism unreels, enter the second film gluing member and carry out gluing, after gluing, enter in the second thin film oven and carry guide roller group to carry by some the second films and dry in the second thin film oven, after oven dry, by described some the second films, carry guide roller groups send the second thin film oven and deliver to and in iron sheet laminating machine, carry out overlay film.
12. multi-functional film-covered iron production lines as claimed in claim 1, it is characterized in that, the first film double thin-film unreeling mechanism comprises the first film unreeling machine, the first film diaphragm unreeling machine, the first film guide roller, the first film idler roller, the first superimposed roller, the first superimposed guide roller, after the uncoiling of the first film unreeling machine unreels, the first film is out through the first film guide roller, after the first film idler roller, after unreeling with the uncoiling of the first film diaphragm unreeling machine, the first film diaphragm out carries out superimposed at the first superimposed roller place, after superimposed, through the first superimposed guide roller, send.
13. multi-functional film-covered iron production lines as claimed in claim 3, it is characterized in that, the second film double thin-film unreeling mechanism comprises the second thin-film unreeling machine, the second thin protective film unreeling machine, the second film guide roller, the second film idler roller, the second superimposed roller, the second superimposed guide roller, after the second thin-film unreeling machine uncoiling unreels, the second film is out through the second film guide roller, after the second film idler roller, after unreeling with the second thin protective film unreeling machine uncoiling, the second thin protective film is out carried out superimposed at the second superimposed roller place, after superimposed, through the second superimposed guide roller, send.
14. multi-functional film-covered iron production lines as claimed in claim 10, it is characterized in that, described the first film gluing member comprises some the first film guide-in rollers, the first gumming mechanism, the first film governing mechanism of tension, the first film outlet roller, the first gumming mechanism comprises the first gluing pressure roller, the first gluing net roller, the first glue feeder, the first gluing motor, the first gluing pressure roller drives cylinder, the first scraper, the first gluing motor drives the first gluing pressure roller revolution, the first gluing pressure roller drives air cylinder driven the first gluing pressure roller to press to the first gluing net roller, the first glue feeder is given the roll surface gluing of described the first gluing net roller, the first scraper is wiped unnecessary glue on the roll surface of the first gluing net roller off, described the first film governing mechanism of tension comprises the first tension adjustment potentiometer, the first tension adjustment fork, the first tension adjustment pendulum roller, the first tension feedback fork, the first tension feedback oscillating cylinder, the first tension feedback fixed gear, the first tension feedback moving gear and the first tension feedback wobble gear, wherein the upper end of the first tension adjustment fork is arranged on the output shaft of the first tension adjustment potentiometer, the first tension adjustment pendulum roller be arranged on the first tension adjustment fork and and the output shaft of described the first tension adjustment potentiometer between position adjustable, the first tension feedback wobble gear is arranged on the axle head of the first tension adjustment pendulum roller, the first tension feedback fixed gear center is fixed, one end of the first tension feedback fork is also arranged on the output shaft of the first tension adjustment potentiometer, the cylinder body of the first tension feedback oscillating cylinder is hinged on the other end of the first tension feedback fork, the axis of the piston of the first tension feedback oscillating cylinder and the first tension feedback moving gear are hinged, the first tension feedback wobble gear and the first tension feedback fixed gear, the first tension feedback moving gear engagement, the first film is entered into the first gumming mechanism and is walked around the first gluing pressure roller by some the first film guide-in rollers, the first gluing pressure roller drives and the first film of walking around the first gluing pressure roller is pressed together on the roll surface of the first gluing net roller under air cylinder driven at the first gluing pressure roller, glue on the roll surface of the first gluing net roller is transferred to and on the first film, is completed gluing, the first film after gluing is walked around the first tension adjustment pendulum roller in the first film governing mechanism of tension and is derived by the first film outlet roller, by regulating the first tension adjustment potentiometer can regulate by the first tension adjustment fork the position of the first tension adjustment pendulum roller, and then the tightness of the first film after adjusting gluing, the size of the first tension adjustment pendulum tension force that roller bears is by the first tension feedback wobble gear, the first tension feedback fixed gear, the first tension feedback moving gear and the first tension feedback oscillating cylinder, the first tension feedback fork feeds back in the first tension adjustment potentiometer.
15. multi-functional film-covered iron production lines as claimed in claim 11, it is characterized in that, described the second film gluing member comprises some the second film guide-in rollers, the second gumming mechanism, the second membrane tension governor motion, the second film outlet roller, the second gumming mechanism comprises the second gluing pressure roller, the second gluing net roller, the second glue feeder, the second gluing motor, the second gluing pressure roller drives cylinder, the second scraper, the second gluing motor drives the second gluing pressure roller revolution, the second gluing pressure roller drives air cylinder driven the second gluing pressure roller to press to the second gluing net roller, the second glue feeder is given the roll surface gluing of described the second gluing net roller, the second scraper is wiped unnecessary glue on the roll surface of the second gluing net roller off, described the second membrane tension governor motion comprises the second tension adjustment potentiometer, the second tension adjustment fork, the second tension adjustment pendulum roller, the second tension feedback fork, the second tension feedback oscillating cylinder, the second tension feedback fixed gear, the second tension feedback moving gear and the first tension feedback wobble gear, wherein the upper end of the second tension adjustment fork is arranged on the output shaft of the second tension adjustment potentiometer, the second tension adjustment pendulum roller be arranged on the second tension adjustment fork and and the output shaft of described the second tension adjustment potentiometer between position adjustable, the second tension feedback wobble gear is arranged on the axle head of the second tension adjustment pendulum roller, the second tension feedback fixed gear center is fixed, one end of the second tension feedback fork is also arranged on the output shaft of the second tension adjustment potentiometer, the cylinder body of the second tension feedback oscillating cylinder is hinged on the other end of the second tension feedback fork, the axis of the piston of the second tension feedback oscillating cylinder and the second tension feedback moving gear are hinged, the second tension feedback wobble gear and the first tension feedback fixed gear, the second tension feedback moving gear engagement, the second film is entered into the second gumming mechanism and is walked around the second gluing pressure roller by some the second film guide-in rollers, the second gluing pressure roller drives under air cylinder driven the second film laminating of walking around the second gluing pressure roller on the roll surface of the second gluing net roller at the second gluing pressure roller, glue on the roll surface of the second gluing net roller is transferred on the second film and is completed gluing, the second film after gluing is walked around the second tension adjustment pendulum roller in the second membrane tension governor motion and is derived by the second film outlet roller, by regulating the second tension adjustment potentiometer can regulate by the second tension adjustment fork the position of the second tension adjustment pendulum roller, and then the tightness of the second film after adjusting gluing, the size of the second tension adjustment pendulum tension force that roller bears is by the second tension feedback wobble gear, the second tension feedback fixed gear, the second tension feedback moving gear and the second tension feedback oscillating cylinder, the second tension feedback fork feeds back in the second tension adjustment potentiometer.
16. multi-functional film-covered iron production lines as claimed in claim 1, is characterized in that, described iron sheet film covering device comprises overlay film gantry base, be fixed on the fixedly overlay film frame in described overlay film gantry base, the slip overlay film frame of slide arrangement in overlay film gantry base, axle is located at two metal substrate warm-up mills on described fixedly overlay film frame and slip laminating machine top of the trellis respectively, axle is located at two film-covered iron chill rolls in described fixedly overlay film frame and slip overlay film frame lower respectively, be arranged on the metal substrate guide roller of position, slip overlay film frame upper middle, be arranged on the fixedly film-covered iron guide roller of position, overlay film frame lower middle, be separately positioned on fixedly two composite rolls of overlay film frame and slip overlay film frame centre position, be arranged on fixedly four chill rolls of overlay film frame and slip overlay film frame centre position, one slip overlay film frame drives cylinder, be arranged on the drive motors in described overlay film gantry base, described slip overlay film frame is installed near the first film strainer of outer upper, described slip overlay film frame is installed near outer upper guide roller and the first film lower steering roll and the first film head material guide roller on the first film of position on the lower side, be arranged on described slip overlay film frame near the outer upper the first film head material cutting mechanism of position on the lower side, be arranged on the mould release membrance winder in the first film of described slip overlay film frame outer lower portion,
Described slip overlay film frame relies on a slip overlay film frame to drive cylinder and relatively fixedly overlay film frame slip in described overlay film gantry base, and this slip overlay film frame drives the cylinder body of cylinder to be arranged on described the first film releasing device; Be separately positioned on fixedly and form overlay film passage between overlay film frame and two composite rolls in slip overlay film frame centre position, when described slip overlay film frame is when fixedly overlay film frame moves in described overlay film gantry base, the width of the overlay film passage between two composite rolls can be adjusted;
Four chill rolls lay respectively at outside and the downside of two composite rolls, wherein be positioned at the chill roll in the composite roll outside that is arranged on slip overlay film frame centre position, the chill roll and two composite rolls that are positioned at the composite roll outside that is arranged on fixing overlay film frame centre position are positioned in same level, at the chill roll in composite roll outside that is arranged on slip overlay film frame centre position, also direction of rotation is contrary with being arranged between the composite roll in slip overlay film frame centre position contact, this chill roll that is positioned at the composite roll outside that is arranged on slip overlay film frame centre position carries out cooling to being arranged on the composite roll in slip overlay film frame centre position, at the chill roll in composite roll outside that is arranged on fixing overlay film frame centre position, also direction of rotation is contrary with being arranged between the composite roll in fixing overlay film frame centre position contact, and this chill roll being positioned at outside the composite roll that is arranged on fixing overlay film frame centre position carries out cooling to being arranged on the fixedly composite roll in overlay film frame centre position, be positioned at the chill roll of the composite roll downside that is arranged on slip overlay film frame centre position and be positioned at and be arranged on the fixedly chill roll of the composite roll downside in overlay film frame centre position and be positioned in same level, and with to be arranged between the composite roll in slip overlay film frame centre position contact direction of rotation contrary, this chill roll that is positioned at the composite roll downside that is arranged on slip overlay film frame centre position carries out cooling to being arranged on the composite roll in slip overlay film frame centre position at the chill roll of composite roll downside that is arranged on slip overlay film frame centre position, at the chill roll that is arranged on the fixing composite roll downside in overlay film frame centre position, with to be arranged between the composite roll in fixing overlay film frame centre position contact direction of rotation contrary, this is positioned at and is arranged on the fixedly chill roll of the composite roll downside in overlay film frame centre position and carries out cooling to being arranged on the fixedly composite roll in overlay film frame centre position, simultaneously be arranged on slip overlay film frame centre position composite roll downside chill roll and be arranged between the chill roll of the fixing composite roll downside in overlay film frame centre position and forming the preliminary cooling and shaping passage of a film-covered iron, the width of overlay film passage with between two composite rolls of the preliminary cooling and shaping passage of described film-covered iron is equal and follow the adjustment of width of two overlay film passages between composite roll and the adjustment of synchronizeing,
Two metal substrate warm-up mills connect hot oil heater, and two metal substrate warm-up mills are by hot heat-conducting oil heating;
Synchronous two metal substrate warm-up mills, two composite rolls, four chill rolls and two the film-covered iron chill roll synchronous revolvings of driving of described drive motors;
The metal substrate of being brought by iron sheet rectification machine is walked around successively axle and is located at the metal substrate warm-up mill that metal substrate warm-up mill, axle on described fixedly laminating machine top of the trellis be located on described fixedly laminating machine top of the trellis and is heated by two metal substrate warm-up mills, enters into two overlay film passages composite roll between in after being walked around metal substrate guide roller by the metal substrate after two metal substrate warm-up mills heating, the head material of the first film of being brought by the first film rectification machine is walked around the inner side of the idler roller in the first film strainer successively, on the first film, the interior rear flank of the outside of guide roller and the first film lower steering roll and the first film head material guide roller is wound on the rolling cylinder of mould release membrance winder of the first film, the first film after the head material of the first film of being brought by the first film rectification machine is walked around the inner side of the idler roller in the first film strainer successively, on the first film, the outer rear flank of guide roller and the first film lower steering roll is entered in two overlay film passages between composite roll by the upside that is arranged on the composite roll in slip overlay film frame centre position,
The film-covered iron with one side film layer after two composite roll overlay films is by sending being arranged on the chill roll of composite roll downside in slip overlay film frame centre position and the preliminary cooling and shaping passage of film-covered iron being arranged between the chill roll of the fixing composite roll downside in overlay film frame centre position, then walks around successively after film-covered iron guide roller, two film-covered iron chill rolls the film-covered iron chill roll bottom that is located at described slip overlay film frame lower by axle and sends iron sheet laminating machine; The mould release membrance of the first film after overlay film is by sending between the composite roll in slip overlay film frame centre position at the chill roll and being arranged on that is arranged on the composite roll downside in slip overlay film frame centre position and be wound on the rolling cylinder of mould release membrance winder of the first film;
The adjusting of the idler roller in the first film strainer relies on the handwheel in the first film strainer to carry out, and the handwheel rotating in the first film strainer is the idler roller in removable the first film strainer, and then the rate of tension of transfer the first film;
Described the first film head material cutting mechanism comprises that first material shearing drives cylinder, the first L shaped handle of a knife and first material shear-blade form, the turning point of the first L shaped handle of a knife is hinged on fixedly in overlay film frame outer upper, first material shear to drive the cylinder body of cylinder to be arranged on fixedly in overlay film frame, first material shear to drive the piston rod of cylinder and one end of the first L shaped handle of a knife hinged, first material shear-blade is arranged on the other end of the first L shaped handle of a knife, first material sheared and driven cylinder action, first material sheared and driven the piston rod of cylinder to be driven the action of first material shear-blade and the head material of the first film is cut off by the first L shaped handle of a knife, the head material of the first film is cut off place on the first film between guide roller and the first film lower steering roll.
17. multi-functional film-covered iron production lines as claimed in claim 3, is characterized in that, described iron sheet film covering device comprises overlay film gantry base, be fixed on the fixedly overlay film frame in described overlay film gantry base, the slip overlay film frame of slide arrangement in overlay film gantry base, axle is located at two metal substrate warm-up mills on described fixedly overlay film frame and slip laminating machine top of the trellis respectively, axle is located at two film-covered iron chill rolls in described fixedly overlay film frame and slip overlay film frame lower respectively, be arranged on the metal substrate guide roller of position, slip overlay film frame upper middle, be arranged on the fixedly film-covered iron guide roller of position, overlay film frame lower middle, be separately positioned on fixedly two composite rolls of overlay film frame and slip overlay film frame centre position, be arranged on fixedly four chill rolls of overlay film frame and slip overlay film frame centre position, one slip overlay film frame drives cylinder, be arranged on the drive motors in described overlay film gantry base, described slip overlay film frame is installed near the first film strainer of outer upper, described slip overlay film frame is installed near outer upper guide roller and the first film lower steering roll and the first film head material guide roller on the first film of position on the lower side, be arranged on described slip overlay film frame near the outer upper the first film head material cutting mechanism of position on the lower side, be arranged on the first film diaphragm winder in described slip overlay film frame outer lower portion,
Described slip overlay film frame relies on a slip overlay film frame to drive cylinder and relatively fixedly overlay film frame slip in described overlay film gantry base, and this slip overlay film frame drives the cylinder body of cylinder to be arranged on described the first film releasing device; Be separately positioned on fixedly and form overlay film passage between overlay film frame and two composite rolls in slip overlay film frame centre position, when described slip overlay film frame is when fixedly overlay film frame moves in described overlay film gantry base, the width of the overlay film passage between two composite rolls can be adjusted;
Four chill rolls lay respectively at outside and the downside of two composite rolls, wherein be positioned at the chill roll in the composite roll outside that is arranged on slip overlay film frame centre position, the chill roll and two composite rolls that are positioned at the composite roll outside that is arranged on fixing overlay film frame centre position are positioned in same level, at the chill roll in composite roll outside that is arranged on slip overlay film frame centre position, also direction of rotation is contrary with being arranged between the composite roll in slip overlay film frame centre position contact, this chill roll that is positioned at the composite roll outside that is arranged on slip overlay film frame centre position carries out cooling to being arranged on the composite roll in slip overlay film frame centre position, at the chill roll in composite roll outside that is arranged on fixing overlay film frame centre position, also direction of rotation is contrary with being arranged between the composite roll in fixing overlay film frame centre position contact, and this chill roll being positioned at outside the composite roll that is arranged on fixing overlay film frame centre position carries out cooling to being arranged on the fixedly composite roll in overlay film frame centre position, be positioned at the chill roll of the composite roll downside that is arranged on slip overlay film frame centre position and be positioned at and be arranged on the fixedly chill roll of the composite roll downside in overlay film frame centre position and be positioned in same level, and with to be arranged between the composite roll in slip overlay film frame centre position contact direction of rotation contrary, this chill roll that is positioned at the composite roll downside that is arranged on slip overlay film frame centre position carries out cooling to being arranged on the composite roll in slip overlay film frame centre position at the chill roll of composite roll downside that is arranged on slip overlay film frame centre position, at the chill roll that is arranged on the fixing composite roll downside in overlay film frame centre position, with to be arranged between the composite roll in fixing overlay film frame centre position contact direction of rotation contrary, this is positioned at and is arranged on the fixedly chill roll of the composite roll downside in overlay film frame centre position and carries out cooling to being arranged on the fixedly composite roll in overlay film frame centre position, simultaneously be arranged on slip overlay film frame centre position composite roll downside chill roll and be arranged between the chill roll of the fixing composite roll downside in overlay film frame centre position and forming the preliminary cooling and shaping passage of a film-covered iron, the width of overlay film passage with between two composite rolls of the preliminary cooling and shaping passage of described film-covered iron is equal and follow the adjustment of width of two overlay film passages between composite roll and the adjustment of synchronizeing,
Two metal substrate warm-up mills connect hot oil heater, and two metal substrate warm-up mills are by hot heat-conducting oil heating;
Synchronous two metal substrate warm-up mills, two composite rolls, four chill rolls and two the film-covered iron chill roll synchronous revolvings of driving of described drive motors;
The metal substrate of being brought by iron sheet rectification machine is walked around successively axle and is located at the metal substrate warm-up mill that metal substrate warm-up mill, axle on described fixedly laminating machine top of the trellis be located on described fixedly laminating machine top of the trellis and is heated by two metal substrate warm-up mills, enters into two overlay film passages composite roll between in after being walked around metal substrate guide roller by the metal substrate after two metal substrate warm-up mills heating, the head material of the first film of being brought by the first film rectification machine is walked around the inner side of the idler roller in the first film strainer successively, on the first film, the interior rear flank of the outside of guide roller and the first film lower steering roll and the first film head material guide roller is wound on the rolling cylinder of the first film diaphragm winder, the first film after the head material of the first film of being brought by the first film rectification machine is walked around the inner side of the idler roller in the first film strainer successively, on the first film, the outer rear flank of guide roller and the first film lower steering roll is entered in two overlay film passages between composite roll by the upside that is arranged on the composite roll in slip overlay film frame centre position,
The film-covered iron with one side film layer after two composite roll overlay films is by sending being arranged on the chill roll of composite roll downside in slip overlay film frame centre position and the preliminary cooling and shaping passage of film-covered iron being arranged between the chill roll of the fixing composite roll downside in overlay film frame centre position, then walks around successively after film-covered iron guide roller, two film-covered iron chill rolls the film-covered iron chill roll bottom that is located at described slip overlay film frame lower by axle and sends iron sheet laminating machine; The first film diaphragm after overlay film by be arranged on slip overlay film frame centre position composite roll downside chill roll and be arranged between the composite roll in slip overlay film frame centre position and send and be wound on the rolling cylinder of the first film diaphragm winder;
The adjusting of the idler roller in the first film strainer relies on the handwheel in the first film strainer to carry out, and the handwheel rotating in the first film strainer is the idler roller in removable the first film strainer, and then the rate of tension of transfer the first film;
Described the first film head material cutting mechanism comprises that first material shearing drives cylinder, the first L shaped handle of a knife and first material shear-blade form, the turning point of the first L shaped handle of a knife is hinged on fixedly in overlay film frame outer upper, first material shear to drive the cylinder body of cylinder to be arranged on fixedly in overlay film frame, first material shear to drive the piston rod of cylinder and one end of the first L shaped handle of a knife hinged, first material shear-blade is arranged on the other end of the first L shaped handle of a knife, first material sheared and driven cylinder action, first material sheared and driven the piston rod of cylinder to be driven the action of first material shear-blade and the head material of the first film is cut off by the first L shaped handle of a knife, the head material of the first film is cut off place on the first film between guide roller and the first film lower steering roll,
Described iron sheet film covering device also comprise install described fixedly overlay film frame near the second film strainer of outer upper, install described fixedly overlay film frame near outer upper on the lower side guide roller and the second film lower steering roll and the second thin-film heads material guide roller on the second film of position, be arranged on described fixedly overlay film frame near outer upper on the lower side position the second thin-film heads material cutting mechanism, be arranged on the mould release membrance winder at the second film of described fixedly overlay film frame outer lower portion, the head material of the second film of being brought by the second film rectification machine is walked around the inner side of the idler roller in the second film strainer successively, on the second film, the interior rear flank of the outside of guide roller and the second film lower steering roll and the second thin-film heads material guide roller is wound on the rolling cylinder of mould release membrance winder of the second film, the second film after the head material of the second film of being brought by the second film rectification machine is walked around the inner side of the idler roller in the second film strainer successively, on the second film, the outer rear flank of guide roller and the second film lower steering roll is entered in two overlay film passages between composite roll by the upside that is arranged on the composite roll in slip overlay film frame centre position, the film-covered iron with two-sided coating layer after two composite roll overlay films is by sending being arranged on the chill roll of composite roll downside in slip overlay film frame centre position and the preliminary cooling and shaping passage of film-covered iron being arranged between the chill roll of the fixing composite roll downside in overlay film frame centre position, then walks around successively after film-covered iron guide roller, two film-covered iron chill rolls the film-covered iron chill roll bottom that is located at described slip overlay film frame lower by axle and sends iron sheet laminating machine, the mould release membrance of the second film after overlay film is by sending between the composite roll in fixing overlay film frame centre position and be wound on the rolling cylinder of mould release membrance winder of the second film being arranged on the chill roll of the fixing composite roll downside in overlay film frame centre position and being arranged on,
The adjusting of the idler roller in the second film strainer relies on the handwheel in the second film strainer to carry out, and the handwheel rotating in the second film strainer is the idler roller in removable the second film strainer, and then the rate of tension of transfer the second film;
Described the second thin-film heads material cutting mechanism comprises that second material shearing drives cylinder, the second L shaped handle of a knife and second material shear-blade form, the turning point of the second L shaped handle of a knife is hinged on fixedly in overlay film frame outer upper, second material shear to drive the cylinder body of cylinder to be arranged on fixedly in overlay film frame, second material shear to drive the piston rod of cylinder and one end of the second L shaped handle of a knife hinged, second material shear-blade is arranged on the other end of the second L shaped handle of a knife, second material sheared and driven cylinder action, second material sheared and driven the piston rod of cylinder to be driven the action of first material shear-blade and the head material of the second film is cut off by the second L shaped handle of a knife, the head material of the second film is cut off place on the second film between guide roller and the second film lower steering roll.
CN201310693390.0A 2013-12-17 2013-12-17 Multi-functional laminated iron production line Active CN103640315B (en)

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CN104875468A (en) * 2015-05-03 2015-09-02 佛山市崇源机械有限公司 Automatic metal plate membrane laminating device
CN105562513A (en) * 2015-11-12 2016-05-11 傅化旺 Full-automatic license plate production line
CN105584186A (en) * 2016-03-08 2016-05-18 苏州永丰装饰材料有限公司 Automatic production line for galvanized plate composited PVC membrane
CN106364060A (en) * 2016-08-31 2017-02-01 四川东和欣包装科技有限公司 Laser transfer laminated steel production process
CN107650394A (en) * 2017-11-07 2018-02-02 江西若邦科技股份有限公司 A kind of production line for being used to make cover strip original film
CN107757053A (en) * 2017-10-18 2018-03-06 浙江万宝龙胶粘制品有限公司 The set composite of the low temperature resistant special adhesive sticker of freezer
CN107856389A (en) * 2016-09-22 2018-03-30 上海联净电子科技有限公司 A kind of method of cylinder film covering device and cylinder overlay film
CN107934020A (en) * 2017-12-20 2018-04-20 昆山希盟自动化科技有限公司 Laminating machine
CN108099206A (en) * 2017-11-10 2018-06-01 四川东和欣包装科技有限公司 A kind of overlay film process for making iron
CN109367121A (en) * 2018-11-06 2019-02-22 江西盛峰日用品有限公司 A kind of waterproof membrane film covering device in dixie cup production
CN109514968A (en) * 2018-12-28 2019-03-26 江阴特美金属制品有限公司 Energy-efficient integration thermosticking film unit
CN109823036A (en) * 2019-03-19 2019-05-31 沈志峰 A kind of buckle process units that gluing twice can be carried out to transfer film
CN110013979A (en) * 2019-05-09 2019-07-16 苏州永丰装饰材料有限公司 A kind of sheet metal coating production line
CN110923708A (en) * 2019-12-05 2020-03-27 华北电力大学 Method for inhibiting metal particle movement in GIL
CN111559074A (en) * 2020-06-11 2020-08-21 台州椒江云瑞机械设备技术开发有限公司 Metal plate film coating device with adjusting function
CN112010091A (en) * 2020-09-25 2020-12-01 浙江营益金属材料科技有限公司 Method for processing laminated iron with double-sided pattern alignment
CN112078140A (en) * 2020-09-02 2020-12-15 沧州中拓冷弯成型设备有限公司 Plate film covering machine
CN112092501A (en) * 2020-09-29 2020-12-18 瑞安市鑫星机械有限公司 Quick-drying type glazing laminating machine with adjustable
CN112092502A (en) * 2020-09-29 2020-12-18 瑞安市鑫星机械有限公司 Multifunctional glazing film laminating machine
CN112659540A (en) * 2020-12-07 2021-04-16 江阴卓普新型包装材料有限公司 Tectorial membrane iron directional heating and continuous cleaning drying equipment
CN117921996A (en) * 2024-03-22 2024-04-26 福建安能新材料股份有限公司 Metal plate film forming processing equipment and production process thereof

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CN104875468A (en) * 2015-05-03 2015-09-02 佛山市崇源机械有限公司 Automatic metal plate membrane laminating device
CN105562513B (en) * 2015-11-12 2018-08-17 傅化旺 License plate automatic production line
CN105562513A (en) * 2015-11-12 2016-05-11 傅化旺 Full-automatic license plate production line
CN105584186A (en) * 2016-03-08 2016-05-18 苏州永丰装饰材料有限公司 Automatic production line for galvanized plate composited PVC membrane
CN106364060A (en) * 2016-08-31 2017-02-01 四川东和欣包装科技有限公司 Laser transfer laminated steel production process
CN107856389A (en) * 2016-09-22 2018-03-30 上海联净电子科技有限公司 A kind of method of cylinder film covering device and cylinder overlay film
CN107856389B (en) * 2016-09-22 2023-11-24 上海联净电子科技有限公司 Barrel laminating device and barrel laminating method
CN107757053A (en) * 2017-10-18 2018-03-06 浙江万宝龙胶粘制品有限公司 The set composite of the low temperature resistant special adhesive sticker of freezer
CN107650394A (en) * 2017-11-07 2018-02-02 江西若邦科技股份有限公司 A kind of production line for being used to make cover strip original film
CN107650394B (en) * 2017-11-07 2023-10-27 江西若邦科技股份有限公司 Production line for manufacturing upper cover belt original film
CN108099206A (en) * 2017-11-10 2018-06-01 四川东和欣包装科技有限公司 A kind of overlay film process for making iron
CN107934020A (en) * 2017-12-20 2018-04-20 昆山希盟自动化科技有限公司 Laminating machine
CN109367121A (en) * 2018-11-06 2019-02-22 江西盛峰日用品有限公司 A kind of waterproof membrane film covering device in dixie cup production
CN109367121B (en) * 2018-11-06 2020-04-28 江西盛峰日用品有限公司 A water proof membrane tectorial membrane device for in paper cup production
CN109514968A (en) * 2018-12-28 2019-03-26 江阴特美金属制品有限公司 Energy-efficient integration thermosticking film unit
CN109823036A (en) * 2019-03-19 2019-05-31 沈志峰 A kind of buckle process units that gluing twice can be carried out to transfer film
CN110013979B (en) * 2019-05-09 2021-08-17 苏州永丰装饰材料有限公司 Sheet metal tectorial membrane production line
CN110013979A (en) * 2019-05-09 2019-07-16 苏州永丰装饰材料有限公司 A kind of sheet metal coating production line
CN110923708A (en) * 2019-12-05 2020-03-27 华北电力大学 Method for inhibiting metal particle movement in GIL
CN111559074A (en) * 2020-06-11 2020-08-21 台州椒江云瑞机械设备技术开发有限公司 Metal plate film coating device with adjusting function
CN112078140A (en) * 2020-09-02 2020-12-15 沧州中拓冷弯成型设备有限公司 Plate film covering machine
CN112010091A (en) * 2020-09-25 2020-12-01 浙江营益金属材料科技有限公司 Method for processing laminated iron with double-sided pattern alignment
CN112092501A (en) * 2020-09-29 2020-12-18 瑞安市鑫星机械有限公司 Quick-drying type glazing laminating machine with adjustable
CN112092502A (en) * 2020-09-29 2020-12-18 瑞安市鑫星机械有限公司 Multifunctional glazing film laminating machine
CN112659540A (en) * 2020-12-07 2021-04-16 江阴卓普新型包装材料有限公司 Tectorial membrane iron directional heating and continuous cleaning drying equipment
CN117921996A (en) * 2024-03-22 2024-04-26 福建安能新材料股份有限公司 Metal plate film forming processing equipment and production process thereof
CN117921996B (en) * 2024-03-22 2024-06-07 福建安能新材料股份有限公司 Metal plate film forming processing equipment and production process thereof

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