CN103630818A - Multifunctional portable thyristor tester and test method thereof - Google Patents
Multifunctional portable thyristor tester and test method thereof Download PDFInfo
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Abstract
本发明公开了提供一种多功能便捷式晶闸管测试器及其测试方法,包括绝缘外壳和检测线路,检测线路是将指示灯a、直流电源、单刀双掷开关和51?电阻依次串联,直流电源和指示灯a与交流电源串联电路并联,测试方法是通过设置连接检测笔检测待测晶闸管的完好性检测和di/dt参数检测,本发明的测试器接线简单,操作便捷,判别直观,整机体积小,携带方便,能够实现晶闸管的定期检测,设备成本低,市场潜力巨大,值得广泛推广应用。
The invention discloses a multifunctional and portable thyristor tester and a testing method thereof, which include an insulating shell and a detection circuit. And the indicator light a is connected in parallel with the AC power supply series circuit. The test method is to detect the integrity detection and di/dt parameter detection of the thyristor to be tested by setting the connection detection pen. The tester of the present invention is simple in wiring, convenient in operation, intuitive in discrimination, and complete The device is small in size, easy to carry, can realize regular detection of thyristors, has low equipment cost and huge market potential, and is worthy of wide popularization and application.
Description
技术领域 technical field
本发明属于晶闸管性能检测技术领域,尤其涉及一种多功能便捷式晶闸管测试器及其测试方法。 The invention belongs to the technical field of thyristor performance detection, and in particular relates to a multifunctional and portable thyristor tester and a testing method thereof.
背景技术 Background technique
晶闸管因具有耐压高、容量大、体积小等优点广泛应用在电力等行业的整流设备中,随着晶闸管在各类大功率感应加热电源、变频器、交流开关、电机控制、脉冲功率等领域的应用逐步扩大,越来越多的用户对晶闸管器件的可靠性提出了更高的要求,故需要能够对晶闸管的可靠性进行快速简单的检测,测定内容主要为晶闸管是否完好及其性能参数di/dt。 Thyristors are widely used in rectification equipment in electric power and other industries due to their advantages such as high withstand voltage, large capacity, and small size. The application of the thyristor is gradually expanding, and more and more users have put forward higher requirements for the reliability of the thyristor device, so it is necessary to be able to quickly and simply detect the reliability of the thyristor. The main content of the measurement is whether the thyristor is intact and its performance parameter di /dt.
晶闸管完好性能检测,传统方法普遍采用万用表测试,检测时需要在万用表黑笔中串接干电池,以提高触发电压,操作繁琐,费时费力费工,严重影响工作效率和供电可靠性。 The traditional method of testing the integrity of thyristors is to use a multimeter to test. During the test, a dry battery needs to be connected in series with the black pen of the multimeter to increase the trigger voltage.
di/dt作为晶闸管可靠性能的一个重要参数,数值过高会导致晶闸管导通而烧毁,虽然晶闸管在出厂时会给定一个di/dt参数,但晶闸管使用一段时间后,会产生损害,无法确保长期的可靠性,及时做出调整。而现有的测试方法,需要专业的设备进行测量,或是利用复杂高成本的电路,故设计一个成本低使用方便的测试装置。 di/dt is an important parameter for the reliability of the thyristor. If the value is too high, the thyristor will be turned on and burnt. Although the thyristor will be given a di/dt parameter when it leaves the factory, the thyristor will be damaged after a period of use and cannot be guaranteed. Long-term reliability with timely adjustments. However, the existing test methods require specialized equipment for measurement, or use complex and high-cost circuits, so a low-cost and easy-to-use test device is designed.
发明内容 Contents of the invention
本发明的目的是为了弥补现有技术的不足,提供一种多功能便捷式晶闸管测试器及其测试方法,该测试器接线简单,操作便捷,判别直观,整机体积小,携带方便,能够实现晶闸管的定期检测,设备成本低,市场潜力巨大,值得广泛推广应用。 The object of the present invention is to make up for the deficiencies of the prior art, and provide a multifunctional portable thyristor tester and its testing method. Regular testing of thyristors has low equipment cost and huge market potential, and is worthy of widespread promotion and application.
为实现本发明的目的所采用的技术方案是: The technical scheme adopted for realizing the purpose of the present invention is:
本发明提供一种多功能便捷式晶闸管测试器,包括绝缘外壳和检测线路,所述检测线路是将指示灯a、直流电源、单刀双掷开关和51Ω电阻依次串联,所述51Ω电阻与所述单刀双掷开关之间引出黄线,另一端引出红线,所述指示灯a一端与直流电源相连,另一端设置黑线,所述红、黄、黑3根线分别引出扫绝缘外壳外,再连接检测笔; The present invention provides a multi-functional portable thyristor tester, which includes an insulating shell and a detection line, the detection line is to connect the indicator light a, a DC power supply, a single-pole double-throw switch and a 51Ω resistor in series, and the 51Ω resistor is connected to the The yellow wire is led out from the SPDT switch, and the red wire is led out from the other end. One end of the indicator light a is connected to the DC power supply, and a black wire is set at the other end. The red, yellow, and black wires are respectively led out of the insulating shell, connection detection pen;
所述直流电源和指示灯a与交流电源串联电路并联,所述交流电源串联电路依次串联指示灯b、交流电源、并联电阻,所述并联电阻是将滑动变阻器与电阻并联; The DC power supply and the indicator light a are connected in parallel with the AC power series circuit, and the AC power supply series circuit is connected in series with the indicator light b, the AC power supply, and a parallel resistor in turn, and the parallel resistor is a sliding rheostat connected in parallel with the resistor;
通过所述单刀双掷开关选择使用直流电源或使用交流电源; Selecting to use DC power or AC power through the single-pole-double-throw switch;
所述指示灯a与指示灯b中的a与b只为了区分安装位置,性质相同。 The a and b in the indicator light a and the indicator light b are only for distinguishing the installation positions, and have the same nature.
所述多功能便捷式晶闸管测试器的测试方法,包括以下步骤: The testing method of the multifunctional portable thyristor tester comprises the following steps:
①完好性检测:通过单刀双掷开关选择使用直流电源,先将测试器的红线和黑线分别接到待测晶闸管的阳极和阴极,黄线不接;如果此时指示灯a发光,则被测晶闸管是坏的;若指示灯a不发光,将黄线瞬间碰触一下待测晶闸管的控制极马上离开,指示灯a一直发光,则元件是好的。如果在瞬间接一下控制极后指示灯a仍不发光或只有在黄线接上时才发光,黄线离开后又立即熄灭,说明元件是坏的; ①Integrity detection: Select the DC power supply through the SPDT switch, first connect the red line and black line of the tester to the anode and cathode of the thyristor to be tested respectively, and leave the yellow line unconnected; if the indicator light a lights up at this time, it is detected The test thyristor is bad; if the indicator a does not light up, touch the yellow line to the control pole of the thyristor to be tested for a moment and leave immediately, and the indicator a keeps lighting, then the component is good. If the indicator light a still does not light up after connecting the control pole in an instant, or it only lights up when the yellow line is connected, and then goes out immediately after the yellow line leaves, indicating that the component is bad;
②di/dt参数检测:通过单刀双掷开关选择使用交流电源,调整滑动变阻器的电阻值,获得所需要的电流,将测试器的红线和黑线分别接到待测晶闸管的阳极和阴极,将黄线瞬间碰触一下待测晶闸管的控制极后离开,碰触时指示灯b发光,离开后过一小会儿熄灭,说明待测晶闸管能够承受所设置的电流和碰触时间,即达到所需要的di/dt,产品合格。 ②di/dt parameter detection: Select the AC power supply through the single pole double throw switch, adjust the resistance value of the sliding rheostat to obtain the required current, connect the red line and black line of the tester to the anode and cathode of the thyristor to be tested respectively, and connect the yellow line to the thyristor to be tested. The line touches the control terminal of the thyristor to be tested for a moment and then leaves, the indicator light b lights up when touched, and goes out after a short while after leaving, indicating that the thyristor to be tested can withstand the set current and touch time, that is, it reaches the required value. di/dt, the product is qualified.
所述测试方法的步骤①中,作为进一步判定完好性的依据,可通过观察指示灯a的亮暗程度,可判别其导通特性,当晶闸管被触发导通后,指示灯的亮度与阴阳极两线短接时的亮度一样,说明其正向特性很好;如果偏暗,则说明其正向导通特性差。 In step ① of the test method, as a basis for further judging the integrity, the conduction characteristics of the indicator light a can be judged by observing the brightness and darkness of the indicator light a. When the two wires are short-circuited, the brightness is the same, indicating that its forward characteristics are very good; if it is dark, it indicates that its forward conduction characteristics are poor.
所述直流电源选择3V~5V,交流电源优选择30V~40V、50HZ正弦波; The DC power supply is 3V~5V, and the AC power supply is preferably 30V~40V, 50HZ sine wave;
所述测试方法的步骤②中,所需要的电流,是碰触时间与待测晶闸管所需要达到的di/dt参数值的乘积; In step ② of the test method, the required current is the product of the touch time and the di/dt parameter value required by the thyristor to be tested;
所述步骤②中每次碰触时间为3s。 The time for each touch in step ② is 3s.
本发明晶闸管测试器,所述直流电源选择3V~5V,交流电源优选择30V~40V、50HZ正弦波,减少开通关断时间,每次碰触时间为3s,能够有效减少误差;检测线路中,选用51Ω电阻能够保证正确的触发,延长晶闸管上脉冲时间,减少测试过程中瞬时电压对晶闸管的损伤; In the thyristor tester of the present invention, the DC power supply is 3V~5V, and the AC power supply is preferably 30V~40V, 50HZ sine wave, which reduces the turn-on and turn-off time, and the time of each touch is 3s, which can effectively reduce the error; in the detection circuit, The selection of 51Ω resistance can ensure the correct triggering, prolong the pulse time of the thyristor, and reduce the damage to the thyristor caused by the instantaneous voltage during the test;
本发明接线简单,操作便捷,判别直观,整机体积小,携带方便,能够实现晶闸管的定期检测,设备成本低,市场潜力巨大,值得广泛推广应用。 The invention has the advantages of simple wiring, convenient operation, intuitive discrimination, small size of the whole machine, convenient portability, periodic detection of thyristors, low equipment cost and huge market potential, and is worthy of wide popularization and application.
附图说明 Description of drawings
下面结合附图对本发明做进一步的说明: Below in conjunction with accompanying drawing, the present invention will be further described:
图1是本发明的多功能便捷式晶闸管测试器结构图。 Fig. 1 is a structural diagram of a multifunctional portable thyristor tester of the present invention.
具体实施方式 Detailed ways
实施例 Example
如图1所示,本发明提供的多功能便捷式晶闸管测试器,包括绝缘外壳和检测线路,所述检测线路是将指示灯a(L1)、直流电源(DC)、单刀双掷开关(S)和51Ω电阻(R1)依次串联,所述51Ω电阻(R1)与所述单刀双掷开关(S)之间引出黄线,另一端引出红笔线,所述指示灯a(L1)一端与直流电源(DC)相连,另一端设置黑线,所述红、黄、黑3根线分别引出扫绝缘外壳外,再连接检测笔,所述线即为检测笔的笔线; As shown in Figure 1, the multifunctional portable thyristor tester provided by the present invention includes an insulating casing and a detection circuit, and the detection circuit is an indicator light a (L1), a direct current power supply (DC), a single-pole double-throw switch (S ) and a 51Ω resistor (R1) in series in sequence, a yellow line is drawn between the 51Ω resistor (R1) and the SPDT switch (S), and a red pen line is drawn from the other end, and one end of the indicator light a (L1) is connected to The DC power supply (DC) is connected, and the other end is provided with a black wire. The red, yellow, and black wires are respectively led out of the insulating shell, and then connected to the detection pen, which is the pen line of the detection pen;
所述直流电源(DC)和指示灯a(L1)与交流电源(AC)串联电路并联,所述交流电源(AC)串联电路依次串联指示灯b(L2)、交流电源(AC)、并联电阻,所述并联电阻是将滑动变阻器(R2)与电阻(R3)并联; The DC power supply (DC) and the indicator light a (L1) are connected in parallel with the AC power supply (AC) series circuit, and the AC power supply (AC) series circuit is connected in series with the indicator light b (L2), the AC power supply (AC), and the parallel resistance , the parallel resistor is to connect the sliding rheostat (R2) and the resistor (R3) in parallel;
通过所述单刀双掷开关(S)选择使用直流电源(DC)或使用交流电源(AC); Select to use direct current power (DC) or use alternating current power (AC) through said single pole double throw switch (S);
所述指示灯a(L1)与指示灯b(L2)中的a与b只为了区分安装位置,性质相同。 The a and b in the indicator light a ( L1 ) and the indicator light b ( L2 ) are only for distinguishing the installation positions, and have the same nature.
所述多功能便捷式晶闸管测试器的测试方法,包括以下步骤: The testing method of the multifunctional portable thyristor tester comprises the following steps:
①完好性检测:通过单刀双掷开关(S)选择使用直流电源(DC),直流电源(DC)选择3V~5V,先将测试器的红线和黑线分别接到待测晶闸管的阳极和阴极,黄线不接;如果此时指示灯a(L1)发光,则被测晶闸管是坏的;若指示灯a(L1)不发光,将黄线瞬间碰触一下待测晶闸管的控制极马上离开,指示灯a(L1)一直发光,则元件是好的。如果在瞬间接一下控制极后指示灯a(L1)仍不发光或只有在黄线接上时才发光,黄线离开后又立即熄灭,说明元件是坏的。 ①Integrity detection: Select the DC power supply (DC) through the single-pole double-throw switch (S), select the DC power supply (DC) 3V~5V, first connect the red line and the black line of the tester to the anode and cathode of the thyristor to be tested respectively , the yellow wire is not connected; if the indicator light a (L1) lights up at this time, the thyristor under test is broken; if the indicator light a (L1) does not light up, touch the yellow line to the control pole of the thyristor under test for a moment and leave immediately , the indicator light a (L1) keeps glowing, then the component is good. If the indicator light a (L1) still does not light up after connecting the control pole in an instant, or it only lights up when the yellow line is connected, and then goes out immediately after the yellow line leaves, indicating that the component is bad.
进一步判定完好性:可通过观察指示灯a(L1)的亮暗程度,可判别其导通特性,当晶闸管被触发导通后,指示灯a(L1)的亮度与阴阳极两线短接时的亮度一样,说明其正向特性很好;如果偏暗,则说明其正向导通特性差。 Further determine the integrity: By observing the brightness and darkness of the indicator light a (L1), you can judge its conduction characteristics. When the thyristor is triggered to conduct, the brightness of the indicator light a (L1) is short-circuited The brightness is the same, indicating that its forward characteristics are very good; if it is darker, it indicates that its forward conduction characteristics are poor.
②di/dt参数检测:通过单刀双掷开关(S)选择使用交流电源(AC),交流电源(AC)优选择30V~40V、50HZ正弦波;调整滑动变阻器(R2)的电阻值,获得所需要的电流,将测试器的红线和黑线分别接到待测晶闸管的阳极和阴极,将黄线瞬间碰触3s待测晶闸管的控制极后离开,碰触时指示灯b(L2)发光,离开后过一小会儿熄灭,说明待测晶闸管能够承受所设置的电流和碰触时间,即达到所需要的di/dt,产品合格。 ②di/dt parameter detection: Select the AC power supply (AC) through the single-pole double-throw switch (S). Connect the red wire and black wire of the tester to the anode and cathode of the thyristor to be tested respectively, touch the yellow wire to the control pole of the thyristor to be tested for 3 seconds and then leave. After a while, it goes out, indicating that the thyristor to be tested can withstand the set current and contact time, that is, the required di/dt is reached, and the product is qualified.
所需要的电流,是碰触时间与待测晶闸管所需要达到的di/dt参数值的乘积; The required current is the product of the touch time and the di/dt parameter value required by the thyristor to be tested;
在使用过程中,待测晶闸管所需要达到的di/dt参数值,建议根据电路要求晶闸管达到的di/dt参数值再加上一些富裕,作为电路接通后在晶闸管内产生的di/dt值。 In the process of use, the di/dt parameter value that the thyristor to be tested needs to achieve, it is recommended that the di/dt parameter value achieved by the thyristor according to the circuit requirements plus some affluence, as the di/dt value generated in the thyristor after the circuit is turned on .
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| CN117706313A (en) * | 2023-11-29 | 2024-03-15 | 华能澜沧江水电股份有限公司 | Thyristor depth performance testing device and operation method thereof |
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