CN103628957A - Hole-channel-staggering-type high-performance metal honeycomb carrier - Google Patents

Hole-channel-staggering-type high-performance metal honeycomb carrier Download PDF

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Publication number
CN103628957A
CN103628957A CN201310212780.1A CN201310212780A CN103628957A CN 103628957 A CN103628957 A CN 103628957A CN 201310212780 A CN201310212780 A CN 201310212780A CN 103628957 A CN103628957 A CN 103628957A
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China
Prior art keywords
honeycomb carrier
metal honeycomb
inner core
carrier
metal
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Pending
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CN201310212780.1A
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Chinese (zh)
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黄小春
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Individual
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Individual
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Priority to CN201310212780.1A priority Critical patent/CN103628957A/en
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Abstract

The invention discloses a hole-channel-staggering-type high-performance metal honeycomb carrier which is characterized in that the metal honeycomb carrier is made only by corrugated plates in a coiling mode, a traditional structure of flat plates and corrugated plates is broken through, holes and channels are communicated in a staggering mode, a single straight-through hole-channel structure which is not communicated is avoided, design is ingenious, so that the flat plates are avoided, only the corrugated plates are used for making an inner core, and the using number of metal foil belt materials is saved by more than 35%. The metal honeycomb carrier of the novel structure is low in air resistance and even in air flow distribution, the problems that traditional flat plate and corrugated plate metal honeycomb carrier inner core air flow distribution is not even, and the catalyst using rate is not sufficient are solved, and the metal honeycomb carrier is suitable for tail gas purifying catalyst coating of engines for various purposes.

Description

The staggered high-performance metal honeycomb carrier in a kind of duct
Technical field
The present invention relates generally to catalytic converter metallic carrier, relates in particular to the staggered high-performance metal honeycomb carrier in a kind of duct of only using corrugated sheet to roll into.
Background technique
Catalytic converter is a kind of Tailgas purifier of engine, carbon monoxide (CO), hydrocarbon (HC) and nitrogen oxide (NO that its energy purifying engine is discharged x).The outside of catalytic converter is Stainless Steel Shell, and inside is metal beehive inner core.The core shape of prior art field metal beehive carrier mainly contains two kinds, concentric circle (spiral) type and S type, its core arrangement is all to be rolled and formed by some flat board+corrugated sheets, each duct of inner core is not connected, motor exhaust is when by metal beehive inner core, air-flow by mind-set surrounding diffusion profile, flow is outwards successively decreased by center, not connected pore passage structure causes the catalyzer in the middle of inner core easily aging, and the catalyst utilization of inner core surrounding is not enough, catalyst activity after durable significantly declines, and has also caused the waste of Precious Metals Resources simultaneously.
Summary of the invention
The object of this invention is to provide the staggered high-performance metal honeycomb carrier in a kind of duct, it can effectively improve traditional technological deficiencies such as flat board+corrugated sheet metal beehive carrier air-flow skewness .
The present invention is achieved through the following technical solutions: the present invention has broken through the core arrangement of traditional flat board+corrugated sheet, only with corrugated sheet, roll into concentric circle (spiral) type or S type inner core, outer ring is fixed with metal shell, integral braze-welded formation metal beehive carrier.Described metal beehive carrier inner core only rolls and forms with corrugated sheet, and crest is that point contacts and passes through brazing with crest, and inner core duct is staggered to communicate, as catalyst-coated metal beehive carrier.
Compared with prior art, the invention has the beneficial effects as follows: can reduce carrier and catalyzer cost, can improve again transformation efficiency and the utilization ratio of catalyzer.High-performance metal honeycomb carrier provided by the invention, has solved the problems such as classic flat-plate+corrugated sheet metal beehive carrier inner core air-flow skewness, catalyst utilization deficiency.
Described housing cross section comprises that circle, ellipse, square and track type etc. are irregularly shaped.
Advantage of the present invention: structural design is ingenious, has cancelled flat board, only uses corrugated sheet to make inner core, saves inner core foil material consumption and surpasses 35%.Metal beehive carrier provided by the invention, inner core duct is staggered to communicate, and vapour lock is lower, air-flow is more evenly distributed, and has improved the utilization ratio of catalyzer.With the metal beehive carrier of inner core volume, the coated weight that can reduce catalyzer precious metal can meet the emission request of motor simultaneously.
Accompanying drawing explanation
Fig. 1 is duct of the present invention staggered high-performance metal honeycomb carrier concentric structure schematic diagram.
Fig. 2, Fig. 3 are the staggered high-performance metal honeycomb carrier corrugated sheet of the present invention schematic diagram.
Fig. 4 is duct of the present invention staggered high-performance metal honeycomb carrier S type structural representation.
Embodiment
Referring to accompanying drawing, a kind of staggered high-performance metal honeycomb carrier only rolling into corrugated sheet, comprise the corrugated sheet 1 that uses one deck angle of inclination >=2 at least °, staggered concentric circle (spirality) or the S type honeycomb inner core of rolling into of angle, outer ring is used metal shell 2 fixing, consists of whole as metal beehive carrier soldering.

Claims (3)

1. the staggered high-performance metal honeycomb carrier in duct, it is characterized in that: the corrugated sheet that uses one deck angle of inclination >=2 at least °, staggered concentric circle (spirality) or the S type honeycomb inner core of rolling into of angle, outer ring is used metal shell to fix, and consists of whole as metal beehive carrier soldering.
2. the staggered high-performance metal honeycomb carrier in a kind of duct according to claim 1, it is characterized in that: only with corrugated sheet, roll into concentric circle (screw type) or S type metal beehive inner core, inner core duct is staggered to communicate, and is some contact, and passes through brazing between the crest of corrugated sheet.
3. the staggered high-performance metal honeycomb carrier in a kind of duct according to claim 1, is characterized in that: described carrier cross section comprises that circle, ellipse, square and track type etc. are irregularly shaped.
CN201310212780.1A 2013-06-01 2013-06-01 Hole-channel-staggering-type high-performance metal honeycomb carrier Pending CN103628957A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310212780.1A CN103628957A (en) 2013-06-01 2013-06-01 Hole-channel-staggering-type high-performance metal honeycomb carrier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310212780.1A CN103628957A (en) 2013-06-01 2013-06-01 Hole-channel-staggering-type high-performance metal honeycomb carrier

Publications (1)

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CN103628957A true CN103628957A (en) 2014-03-12

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CN201310212780.1A Pending CN103628957A (en) 2013-06-01 2013-06-01 Hole-channel-staggering-type high-performance metal honeycomb carrier

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014190815A1 (en) * 2013-06-01 2014-12-04 Huang Xiaochun Hole/channel-staggered high-performance metal honeycomb substrate
CN109030307A (en) * 2018-06-28 2018-12-18 河南科技大学 Honeycomb substrate uniformity detection method, system and device
CN109922883A (en) * 2016-09-23 2019-06-21 巴斯夫公司 Catalyst substrates
CN110559801A (en) * 2019-09-17 2019-12-13 上海兰宝环保科技有限公司 Honeycomb wheel core structure in zeolite runner

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4273681A (en) * 1979-01-25 1981-06-16 Suddeutsche Kuhlerfabrik Julius Fr. Behr Gmbh & Co. Kg Support matrix for a catalytic reactor for scrubbing exhaust gases in an internal combustion engine
US4362695A (en) * 1979-09-14 1982-12-07 Kernforschungsanlage Julich Gmbh Fission product filter for hot reactor coolant
US4832998A (en) * 1986-05-12 1989-05-23 Interatom Gmbh Honeycomb body, especially a catalyst carrier body having sheet metal layers twisted in opposite directions and a method for producing the same
CN203321645U (en) * 2013-06-01 2013-12-04 黄小春 Pore-passage-staggered high-performance metallic honeycomb carrier

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4273681A (en) * 1979-01-25 1981-06-16 Suddeutsche Kuhlerfabrik Julius Fr. Behr Gmbh & Co. Kg Support matrix for a catalytic reactor for scrubbing exhaust gases in an internal combustion engine
US4362695A (en) * 1979-09-14 1982-12-07 Kernforschungsanlage Julich Gmbh Fission product filter for hot reactor coolant
US4832998A (en) * 1986-05-12 1989-05-23 Interatom Gmbh Honeycomb body, especially a catalyst carrier body having sheet metal layers twisted in opposite directions and a method for producing the same
CN203321645U (en) * 2013-06-01 2013-12-04 黄小春 Pore-passage-staggered high-performance metallic honeycomb carrier

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014190815A1 (en) * 2013-06-01 2014-12-04 Huang Xiaochun Hole/channel-staggered high-performance metal honeycomb substrate
CN109922883A (en) * 2016-09-23 2019-06-21 巴斯夫公司 Catalyst substrates
EP3515592A4 (en) * 2016-09-23 2020-05-27 BASF Corporation Catalyst substrates
CN109030307A (en) * 2018-06-28 2018-12-18 河南科技大学 Honeycomb substrate uniformity detection method, system and device
CN110559801A (en) * 2019-09-17 2019-12-13 上海兰宝环保科技有限公司 Honeycomb wheel core structure in zeolite runner

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Application publication date: 20140312