CN103628257B - Random point position pricker - Google Patents

Random point position pricker Download PDF

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Publication number
CN103628257B
CN103628257B CN201310631612.6A CN201310631612A CN103628257B CN 103628257 B CN103628257 B CN 103628257B CN 201310631612 A CN201310631612 A CN 201310631612A CN 103628257 B CN103628257 B CN 103628257B
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CN
China
Prior art keywords
pricker
point position
random point
weaving cloth
pin portion
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Expired - Fee Related
Application number
CN201310631612.6A
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Chinese (zh)
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CN103628257A (en
Inventor
蔡滩水
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Fujian Sanda energy saving new material Limited by Share Ltd
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FUJIAN SANDA FIBER Co Ltd
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Priority to CN201310631612.6A priority Critical patent/CN103628257B/en
Publication of CN103628257A publication Critical patent/CN103628257A/en
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Publication of CN103628257B publication Critical patent/CN103628257B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The random point position pricker that the present invention discloses is a kind of device for the production of non-weaving cloth.Random point position of the present invention pricker comprises ball pair, pin portion and offset assembly; Ball pair comprises spherical cap, lower spherical cap and ball-joint; Pin portion is shaft-like and has the tip of band gib head, and offset assembly comprises flexible belt and counterweight.Adopt the non-weaving cloth that pricker puncture of the present invention goes out, solve " the same tropism in local " problem of non-weaving cloth, between its fiber to tangle entanglement more complicated, its intensity is also higher, mechanical property performance is in all directions basically identical, embody good isotropism feature, the isotropism mechanical property of large format non-weaving cloth can be significantly improved.

Description

Random point position pricker
Technical field
The present invention relates to a kind of device for textile industry, is a kind of pricker producing non-weaving cloth, particularly relates to a kind of random point position pricker, and this pricker the mode of array can form bed use, in strengthening non-weaving cloth.
Background technology
Non-weaving cloth (non-wovenfabric, non-wovencloth) nonwoven fabric, Nonwovens is had another name called, textile staple or long filament are carried out orientation or supports row at random, form fibre net structure, then tailor's cushion machinery or the various fibrous raw material of carding machine process is adopted, with a kind of cloth-like thing that high pressure is formed or bonding is produced.Fiber can be the broken or artificial fibre synthetic fiber (glue, resin etc.) of cloth.
Non-weaving cloth to form by through knitting device unlike weaving cotton cloth, making of non-weaving cloth changes to some extent along with the difference of technique, as tailor's cushion method is through thousands of acupunctures constantly upper and lower acicular hook fiber, fiber is allowed to be entangled with each other, being entangled with each time can allow fiber more and more sturdy, thus forms the entirety of an agllutination reality.
Experiment shows, intensity and the puncture technique of non-weaving cloth have close relationship, especially more obvious in isotropic non-weaving cloth.Puncture number of times is more, more intensive, is just entangled with tightr between fiber, and the intensity of obtained non-weaving cloth is also higher; Otherwise, its intensity step-down can be caused.
In prior art, in order to obtain the non-weaving cloth of high strength, must repeated multiple times ground puncture.A non-weaving cloth often needs could obtain higher intensity through multiple stage pinprick machine puncture.Trace it to its cause, because comparatively unfixing with the puncture position of pricker, acupuncture can not prick each position of whole non-weaving cloth, can only at fixing position puncture repeatedly, pricked the position arrived, no doubt form fiber and be entangled with, but, prick less than position be still loose state, even occur cracking or cut.So in order to make each position of whole non-weaving cloth can be arrived by puncture, just with the multiple row acupuncture puncture in turn that position offsets one from another, mutually making up cannot the position arrived of puncture.Hundreds and thousands of acupunctures are staggered installation of on needle-bar, and are aided with reciprocal puncture action at a high speed, till the intensity of non-weaving cloth reaches requirement.
As mentioned above, prior art can be arrived by puncture to make each position of whole non-weaving cloth, adopts acupuncture (needle-bar) puncture fast of a large amount of intervening portion, although this mode can make up the puncture blind area (position cannot arrived by puncture) between each acupuncture; But, the position of acupuncture is fixing after all, so, no matter repeat how many times puncture, the mechanical property of gained non-weaving cloth is not isotropism truly eventually, but only can show as isotropism among a small circle one, when investigating expanded range, its mechanical characteristics will transfer anisotropy to by isotropism, and this transition phenomenon is referred to as " counting mutation greatly ", and its isotropism mechanical characteristics interior is among a small circle referred to as " the same tropism in local ".
Local is actually the embodiment of prior art puncture technique with tropism's feature.No matter because the how intensive complexity of arrangement of existing pinprick technique needle-bar, it can be regarded as the superposition of multiple regular pricker behavior eventually, its result necessarily has rule and can say, just weakened due to number of samples little (namely Sampling Area is little) in this rule of a subrange, along with increasing (namely expanding Sampling Area) of sampling number, its regular increase, and then show anisotropic feature, namely there is the mutation of large number.Specifically, existing Nonwovens In Technology is difficult to obtained large-area isotropism cloth, and isotropism cloth product is the less cloth of area mainly.
In order to solve above-mentioned technical barrier, urgently research and develop a kind of Novel acupuncture device.In view of this, the present inventor, through creative thinking, proposes a kind of random point position pricker, to solve the problem.
Summary of the invention
The object of the present invention is to provide a kind of random point position pricker, fix to solve pricker puncture position, can only puncture fixed position, cannot the problem of pricker optional position randomly, and improve the local sex chromosome mosaicism in the same way of non-weaving cloth.
In order to reach above-mentioned purpose, technical scheme of the present invention is as follows.
A kind of random point position pricker, comprises ball pair, pin portion and offset assembly; Ball pair comprises spherical cap, lower spherical cap and ball-joint; Pin portion is shaft-like and has the tip of band gib head, and offset assembly comprises flexible belt and counterweight.
Wherein, counterweight is spherical.
Wherein, ball-joint top cut-out material forms equal lotus portion.
Wherein, upper spherical cap and lower spherical cap are added by ring flange and join bolt and be connected.
Wherein, flexible belt comprises rope, chain, plastic tape, rubber band, spring.
Wherein, the flexible belt mode be installed in pin portion comprise binding, bore a hole, imbed, weld, cementing.
Wherein, the mode that flexible belt is installed on counterweight comprises binding, bores a hole, imbeds, welds, cementing.
Wherein, offset assembly also comprises clasp, and portion is also provided with catching groove with pin, and clasp and catching groove can fasten.
Wherein, clasp is provided with perforation.
Adopt after technique scheme, random point position of the present invention pricker can freely-movable on spherical space based on ball pair; Based on offset assembly, the concrete movement position in pin portion controls by offset assembly, and between the counterweight of offset assembly and pin portion, belong to flexible connection, the a certain moment, the position of the subsequent time of counterweight, depend on the speed of counterweight, position and pin portion puncture non-weaving cloth time reaction force three sing factors.Reaction force in these three factors during pin portion puncture non-weaving cloth and puncture angle, the intensity of puncture position, it is relevant that fiber tangles the factors such as degree, and these factors are random.So reaction force during pin portion puncture non-weaving cloth is also random, tightly item enchancement factor is just enough to the randomness determining balance position whereby, and then causes the randomness of puncture position, pin portion.
As mentioned above, random point position of the present invention pricker, its position when pricker, pin portion is in point possible arbitrarily in the spherical space of ball pair restriction, has randomness, and puncture direction and position not tool are regular.So, adopt the non-weaving cloth that this pricker puncture goes out, between its fiber to tangle entanglement more complicated, its intensity is also higher, mechanical property performance is in all directions basically identical, embodies good isotropism feature, can significantly improve the isotropism mechanical property of large format non-weaving cloth.
Below, spirit of the present invention will be explained further with a preferred embodiment of the present invention by reference to the accompanying drawings.It should be noted that, spirit of the present invention is not limited to following citing.
Accompanying drawing explanation
Fig. 1 is the explosive view of the embodiment of the present invention;
Fig. 2 is the installation diagram of the embodiment of the present invention;
Fig. 3 is the ball-joint structure sectional view of the embodiment of the present invention;
Fig. 4 is the schematic diagram of further embodiment of this invention.
Detailed description of the invention
Embodiment one
Refer to Fig. 1.At the random point position pricker of the present embodiment, form ball pair by ball-joint 130, upper spherical cap 110, lower spherical cap 120.Lower spherical cap 120 and upper spherical cap 130 are provided with ring flange, and they are equipped with bolted again by ring flange and connect; Certainly, ring flange feature is dispensable, and it is only a preferred feature of the present embodiment, what bolted neither be necessary, and the available means such as splicing, riveted joint, welding machine, snapping can be used to replace.
Refer to Fig. 1 and Fig. 3, a part that ball-joint 130 upper end of the present embodiment is cut, forms equal lotus portion.This feature acts on the load of upper spherical cap 110 for dividing equally ball-joint 130, this feature eliminates the problem of load concentration on ball-joint 130 top.The cutting method that this feature can be disclosed by the present embodiment obtains, also mode obtains can directly to use the mould with this feature to be aided with casting, punching press, to forge etc., or obtain by modes such as boring, groovings, that is, this feature practical function effect is not by the restriction of processing mode.The complexion of this feature is also not limited to the plane formula in the present embodiment, it can be arbitrary plane, certainly, those skilled in the art can find a complexion comparatively optimized after the experiment, analysis of limited number of time, wherein, use finite element analysis means can accelerate searching this to more excellent complexion, must be pointed out, these modes all belong to the normal method of this area.
The counterweight 301 of this enforcement is served as by a ball block, and flexible belt 302 is served as by a nylon rope, and clasp 303 is made and fastened the C shape buckle of breach, clasp 303 can and pin portion 201 on catching groove 202 fasten.Counterweight 301, flexible belt 302 and clasp 303 constitute the offset assembly of this enforcement.Counterweight 301, through hanging hole corresponding on the perforation 304 in counterweight 301 and clasp, is connected on clasp 303 by flexible belt 302.The present embodiment is selected and is prevented flexible belt 302 from exiting counterweight 301 and clasp 303 in the way of flexible belt 304 two ends knotting; Certainly, can only make flexible belt 302 connect end be directly greater than perforation 304 and hanging hole directly just can prevent it from exiting, be not limited to the mode of knotting.Connected mode between flexible belt 302 and clasp 303 and counterweight 301 is not limited to the punching perforation means in this enforcement, can also be bundle, imbed, weld, the mode such as cementing.
In addition, the installation portion on upper spherical cap 110 is used for the random point position pricker of the present embodiment to be installed on needle-bar, and it is installed and fixing mode does not talk about scope of the present invention.Complexion after the present embodiment assembling is shown in Fig. 2.Pivot angle α on Fig. 3 is the scope that pin portion 201 can swing, during work, needle-bar drives the random point position pricker work rapid movement up and down reciprocatingly of the present embodiment, the most advanced and sophisticated puncture in pin portion 201 enters in non-weaving cloth, fiber puncture in contiguous fibr tissue, makes mutually to be entangled with by the fibr tissue at puncture position by the gib head on its upper prong, wrapped around one another.The reaction force that pin portion 201 receives is transmitted in counterweight 301 makes it bounce, swing; Pin portion 201, when pin portion 201 exits non-weaving cloth, is taken to a certain position in a sphere determined by α angle by counterweight 301, and pin portion 201 is again with this reposition puncture non-weaving cloth.When the random point position pricker of multiple the present embodiment forms staggered needle-bar array, the spherical space that each random point position pricker has α angle to determine is interlaced with each other, whole non-weaving cloth is all covered to, any point on non-weaving cloth has the possibility arrived by puncture, and it is random by the angle of puncture and position, like this, adopt the non-weaving cloth that this enforcement random point position pricker processes, its mechanical property shows excellent isotropism feature, even if sampling breadth also still keeps highly consistent isotropism feature very greatly.The time reaching identical mechanical property with the non-weaving cloth of the present embodiment processing is shorter than prior art, can process such as canvas, the large-area high strength isotropism such as tent cloth cloth.
Embodiment two
See Fig. 4, on the basis of embodiment one, by increasing the number of offset assembly to change random behavior.When multiple offset assembly is arranged in pin portion 201 in the mode of circumference symmetry, each deflection assembly can decomposite radial motion component, after these radial motion components synthesize each other, can weaken the span of the every reposition in pin portion 201.In the present embodiment, three offset assemblies are selected to be symmetrically arranged in the circumference in pin portion 201.Such design can make the puncture position of front and back twice closer to each other, forms more intensive being entangled with and being wound around between fiber.
Certainly may also be and adopt the mode acting in conjunction of multiple offset assembly asymmetric arrangement in pin portion 201, make its random behavior more have uncertainty.
Above-described embodiment is not limitation of the present invention, and those skilled in the art do not depart from spirit of the present invention in the amendment of the ornamental and equivalent replaceability made based on above-described embodiment, should fall into protection scope of the present invention.

Claims (7)

1. random point position pricker, is characterized in that: comprise ball pair, pin portion and offset assembly; Ball pair comprises spherical cap, lower spherical cap and ball-joint, upper spherical cap and lower spherical cap are added by ring flange and join bolt and be connected, and pin portion is shaft-like and has the tip of band gib head, and offset assembly comprises flexible belt, counterweight and clasp, portion is also provided with catching groove with pin, and clasp and catching groove can fasten.
2. random point position according to claim 1 pricker, is characterized in that: counterweight is spherical.
3. random point position according to claim 1 pricker, is characterized in that: ball-joint top cut-out material forms equal lotus portion.
4. the random point position pricker according to any one of claims 1 to 3, is characterized in that: flexible belt comprises rope or chain or plastic tape or rubber band or spring.
5. the random point position pricker according to any one of claims 1 to 3, is characterized in that: the flexible belt mode be installed in pin portion comprises binding or perforation or imbeds or weld or cementing.
6. the random point position pricker according to any one of claims 1 to 3, is characterized in that: the mode that flexible belt is installed on counterweight comprises binding or perforation or imbeds or weld or cementing.
7. random point position according to claim 1 pricker, is characterized in that: clasp is provided with perforation.
CN201310631612.6A 2013-11-29 2013-11-29 Random point position pricker Expired - Fee Related CN103628257B (en)

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Application Number Priority Date Filing Date Title
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CN103628257B true CN103628257B (en) 2016-02-03

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA3038706A1 (en) 2016-09-30 2018-04-05 Guangdong Oppo Mobile Telecommunications Corp., Ltd. Method for managing wave beam, terminal device and network device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1380518A (en) * 1972-10-06 1975-01-15 Fehrer Ernst Gmbh Apparatus for needle punching a web
US3972096A (en) * 1974-10-16 1976-08-03 The Torrington Company Felting needle
US6389665B1 (en) * 1999-10-08 2002-05-21 Textilmaschinenfabrik Dr. Ernst Fehrer Aktiengesellschaft Facility for needling of fleece
CN103306059A (en) * 2013-07-04 2013-09-18 吴江市汇泉纺织有限公司 Random needle punching roller
CN203754953U (en) * 2013-11-29 2014-08-06 福建省三达纤维股份有限公司 Random point position pricking needle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1380518A (en) * 1972-10-06 1975-01-15 Fehrer Ernst Gmbh Apparatus for needle punching a web
US3972096A (en) * 1974-10-16 1976-08-03 The Torrington Company Felting needle
US6389665B1 (en) * 1999-10-08 2002-05-21 Textilmaschinenfabrik Dr. Ernst Fehrer Aktiengesellschaft Facility for needling of fleece
CN103306059A (en) * 2013-07-04 2013-09-18 吴江市汇泉纺织有限公司 Random needle punching roller
CN203754953U (en) * 2013-11-29 2014-08-06 福建省三达纤维股份有限公司 Random point position pricking needle

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Address after: 364408 Zhangping Industrial Park, Fujian City Industrial Park, industrial zone, the new board of the industrial zone

Patentee after: Fujian Sanda energy saving new material Limited by Share Ltd

Address before: 364408 Zhangping Industrial Park, Fujian City Industrial Park, industrial zone, the new board of the industrial zone

Patentee before: Fujian Sanda Fiber Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160203

Termination date: 20201129