Summary of the invention
The first object of the present invention is to obtain a kind of the deficiencies in the prior art that overcome, and low-smoke halogen-free flame-proof cable material is cold-resistant and oil resistance is good, and flame retardant properties is good, the CABLE MATERIALS that mechanical property is superior.
The second object of the present invention is to obtain a kind of the deficiencies in the prior art that overcome, and low-smoke halogen-free flame-proof cable material is cold-resistant and oil resistance is good, and flame retardant properties is good, the cable that mechanical property is superior.
The 3rd object of the present invention is to obtain a kind of the deficiencies in the prior art that overcome, and low-smoke halogen-free flame-proof cable material is cold-resistant and oil resistance is good, and flame retardant properties is good, the preparation method of the CABLE MATERIALS that mechanical property is superior.
In a first aspect of the present invention, a kind of low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material is provided, each component and the parts by weight of described CABLE MATERIALS are as follows:
Wherein, described base mateiral is the combination of ethylene-vinyl acetate (EVA) and methyl vinyl silicone rubber, and its components by weight percent ratio is 50~60:40~50.
In a specific embodiment of the present invention, the VA content of described ethylene-vinyl acetate (EVA) is 28%.
In a specific embodiment of the present invention, described fire retardant A is the combination of magnesium hydroxide and antimonous oxide, and its components by weight percent ratio is 60~70:20~30.
In a specific embodiment of the present invention, described fire retardant B is the combination of zinc oxide, molybdic oxide, and its components by weight percent ratio is 8~12:2~8.
In a specific embodiment of the present invention, described oxidation inhibitor is four [β-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010), tricresyl phosphite (2,4-di-tert-butyl-phenyl) combination of ester (irgasfos 168), its components by weight percent ratio is 0.4~1:0.4~1.
In a specific embodiment of the present invention, described lubricant is one or more the combination in calcium stearate, Zinic stearas, Magnesium Stearate, polyethylene wax.
In a specific embodiment of the present invention, described coupling agent is a kind of in silane coupling agent, aluminate coupling agent, phosphate coupling agent, boric acid ester coupler.
In a specific embodiment of the present invention, described strengthening agent is gas-phase silica.
In a specific embodiment of the present invention, described vulcanizing agent is 2,5-dimethyl-2, two (tert-butyl peroxy base) hexanes of 5-, i.e. two 2,5 vulcanizing agents.8 ℃ of this vulcanizing agent fusing points, decomposition temperature is 140-150 ℃.
A second aspect of the present invention, the cable that provides a kind of low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material of the present invention to make.
A third aspect of the present invention provides a kind of preparation method of low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material of the present invention, and described preparation method comprises the following steps:
1) methyl vinyl silicone rubber of formula ratio and EVA are dropped in Banbury mixer to banburying 3-4min;
2) material of remaining all formula ratios is also dropped in Banbury mixer, continue banburying 5-6min with the methyl vinyl silicone rubber dropping into before together with EVA; Whole banburying process 8-10min obtains the work in-process that banburying is good;
3) the work in-process process Dual-cone feeding device that banburying is good and twin-screw extrusion unit are extruded stretching and granulation and are obtained described low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material; Each section of temperature of described twin screw controlled from charging opening, is followed successively by 90~100 ℃, 90~100 ℃, 90~95 ℃, 85~90 ℃, 85~90 ℃, 75~85 ℃, 85~90 ℃, and twin screw head temperature is 90~95 ℃.
Embodiment
The inventor, through extensive and deep research, fills a prescription by improvement, has obtained that a kind of cable material is low temperature resistant and oil resistance good, and flame retardant properties is good, the fireproofing cable material without halide that mechanical property is superior and preparation method.Completed on this basis the present invention.
In the present invention, term " contains " or " comprising " represents that various compositions can be applied in mixture of the present invention or composition together.Therefore, term " mainly by ... form " and " by ... composition " be included in that term " contains " or in " comprising ".
Below describe in detail to various aspects of the present invention:
As no specific instructions, various raw material of the present invention all can obtain by commercially available; Or prepare according to the ordinary method of this area.Unless otherwise defined or described herein, the familiar same meaning of all specialties used herein and scientific words and those skilled in the art.In addition any method similar or impartial to described content and material all can be applicable in the inventive method.
Low-smoke non-halogen flame-retardant oil resistant cold resistant cable material
In a first aspect of the present invention, a kind of low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material is provided, each component and the parts by weight of described CABLE MATERIALS are as follows:
Described base mateiral is the combination of ethylene-vinyl acetate (EVA) and methyl vinyl silicone rubber.Described fire retardant A is the combination of magnesium hydroxide and antimonous oxide, and its components by weight percent ratio is 60~70:20~30.
Described fire retardant B is the combination of zinc oxide, molybdic oxide, and its components by weight percent ratio is 8~12:2~8.
Ethylene-vinyl acetate (EVA)
In a specific embodiment of the present invention, the VA content of described ethylene-vinyl acetate (EVA) is 28%.
Methyl vinyl silicone rubber
In a specific embodiment of the present invention, described methyl vinyl silicone rubber, its vinyl molar percentage is 0.13-0.22.
Oxidation inhibitor
Oxidation inhibitor of the present invention is not specifically limited, and can adopt various available oxidation inhibitor, only otherwise goal of the invention of the present invention is produced to restriction.Hinered phenols antioxidant for example, arylamine kind antioxidant.
In a specific embodiment of the present invention, described oxidation inhibitor is four [β-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010), tricresyl phosphite (2,4-di-tert-butyl-phenyl) combination of ester (irgasfos 168), its components by weight percent ratio is 0.4~1:0.4~1.
Lubricant
Lubricant of the present invention is not specifically limited, and can adopt various available lubricants, only otherwise goal of the invention of the present invention is produced to restriction.For example stearate, polyethylene wax, silicone resin.
In a specific embodiment of the present invention, described lubricant is a kind of or some combination in calcium stearate, Zinic stearas, Magnesium Stearate, polyethylene wax.
Coupling agent
Coupling agent of the present invention is not specifically limited, and can adopt various available coupling agents, only otherwise goal of the invention of the present invention is produced to restriction.For example titanate coupling agent, aluminate coupling agent.
In a specific embodiment of the present invention, described coupling agent is a kind of in silane coupling agent, aluminate coupling agent, phosphate coupling agent, boric acid ester coupler.
Vulcanizing agent
In a specific embodiment of the present invention, described vulcanizing agent is two 2,5 vulcanizing agents, and its fusing point is 8 ℃, and decomposition temperature is 140-150 ℃.Curing temperature is 150-160 ℃.
Cable
The cable that a second aspect of the present invention provides a kind of low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material of the present invention to make.
The preparation method of described cable can adopt the ordinary skill in the art.
Preparation method
A third aspect of the present invention provides a kind of preparation method of low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material of the present invention, and described preparation method comprises the following steps:
1) methyl vinyl silicone rubber of formula ratio and EVA are dropped in Banbury mixer to banburying 3-4min;
2) material of remaining all formula ratios is also dropped in Banbury mixer, continue banburying 5-6min with the methyl vinyl silicone rubber dropping into before together with EVA; Whole banburying process 8-10min obtains the work in-process that banburying is good;
3) the work in-process process Dual-cone feeding device that banburying is good and twin-screw extrusion unit are extruded stretching and granulation and are obtained described low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material; Each section of temperature of described twin screw controlled from charging opening, is followed successively by 90~100 ℃, 90~100 ℃, 90~95 ℃, 85~90 ℃, 85~90 ℃, 75~85 ℃, 85~90 ℃, and twin screw head temperature is 90~95 ℃.
Advantage
A kind of low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material of the present invention and preparation method's tool have the following advantages:
It is base mateiral that the present invention adopts ethylene-vinyl acetate (EVA) and methyl vinyl silicone rubber, and has added strengthening agent gas-phase silica and two 2,5 vulcanizing agents, and the CABLE MATERIALS of preparation has the splendid feature of Cold-proof oilproof performance; In addition, owing to also having the characteristic of rubber, so the also comparative superiority of CABLE MATERIALS mechanical property of preparation, wear resisting property weather resistance is also very good.
The fire retardant that the present invention adopts is magnesium hydroxide, antimonous oxide, zinc oxide, molybdic oxide, and the CABLE MATERIALS of preparation has high flame retardant characteristic.CABLE MATERIALS vertical combustion can pass through FV-0 level.
Other aspects of the present invention, due to disclosure herein, are apparent to those skilled in the art.
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.The experimental technique of unreceipted actual conditions in the following example, measures according to national standard conventionally.If there is no corresponding national standard, according to general international standard, normal condition or the condition of advising according to manufacturer, carry out.Unless otherwise indicated, otherwise all umbers are weight part, and all per-cents are weight percentage, and described polymericular weight is number-average molecular weight.
Unless otherwise defined or described herein, the familiar same meaning of all specialties used herein and scientific words and those skilled in the art.In addition any method similar or impartial to described content and material all can be applicable in the inventive method.
Embodiment 1.
Each component title and each composition weight umber are as follows:
The preparation method of foregoing invention, it comprises following processing step:
1) methyl vinyl silicone rubber of formula ratio and EVA are dropped in Banbury mixer to banburying 3-4min;
2) material of remaining all formula ratios is also dropped in Banbury mixer, continue banburying 5-6min with the methyl vinyl silicone rubber dropping into before together with EVA; Whole banburying process 8-10min obtains the work in-process that banburying is good; 3) the work in-process process Dual-cone feeding device that banburying is good and twin-screw extrusion unit are extruded stretching and granulation and are obtained described low-smoke bittern-free highly fire-proof oil resistant cold resistant cable material; Each section of temperature of described twin screw controlled from charging opening, is followed successively by 90~100 ℃, 90~100 ℃, 90~95 ℃, 85~90 ℃, 85~90 ℃, 75~85 ℃, 85~90 ℃, and twin screw head temperature is 90~95 ℃.
Product in embodiment 1 is carried out to Performance Detection test, and each performance numerical value is as shown in performance embodiment 1.
Embodiment 2.
Each component title and each composition weight umber are as follows:
The preparation method of above-mentioned CABLE MATERIALS is identical with embodiment 1
Product in embodiment 2 is carried out to Performance Detection test, and each performance numerical value is as shown in performance embodiment 2.
Embodiment 3.
Each component title and each composition weight umber are as follows:
The preparation method of above-mentioned CABLE MATERIALS is identical with embodiment 1.
Product in embodiment 3 is carried out to Performance Detection test, and each performance numerical value is as shown in performance embodiment 3
Embodiment 4.
Each component title and each composition weight umber are as follows:
The preparation method of above-mentioned CABLE MATERIALS is identical with embodiment 1.
Product in embodiment 4 is carried out to Performance Detection test, and each performance numerical value is as shown in performance embodiment 4
Performance embodiment
Table 1 embodiment product performance test result
100 ℃ * 70h of resistance to mineral oiliness (IRM902 oil)
Tensile strength velocity of variation %-8-15-11-9
Extension at break velocity of variation %+3+10+7+5
70 ℃ * 168h of fuel oil resistance (IRM903 oil)
Tensile strength velocity of variation %-5-11-8-7
Extension at break velocity of variation %+5+8+7+6
Conclusion
The present invention overcomes the deficiencies in the prior art, the CABLE MATERIALS of producing, and flame retardant properties is good, and mechanical property is superior, and oil resistance wear resisting property is splendid, can impact embrittlement by low temperature-60 ℃.
The foregoing is only preferred embodiment of the present invention, not in order to limit essence technology contents scope of the present invention, essence technology contents of the present invention is to be broadly defined in the claim scope of application, any technology entity or method that other people complete, if defined identical with the claim scope of application, also or a kind of change of equivalence, all will be regarded as being covered by among this claim scope.
All documents of mentioning in the present invention are all quoted as a reference in this application, just as each piece of document, are quoted as a reference separately.In addition should be understood that, after having read foregoing of the present invention, those skilled in the art can make various changes or modifications the present invention, these equivalent form of values fall within the application's appended claims limited range equally.