CN103625980A - Folded card collecting device and folded card collecting method - Google Patents

Folded card collecting device and folded card collecting method Download PDF

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Publication number
CN103625980A
CN103625980A CN201210305372.6A CN201210305372A CN103625980A CN 103625980 A CN103625980 A CN 103625980A CN 201210305372 A CN201210305372 A CN 201210305372A CN 103625980 A CN103625980 A CN 103625980A
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China
Prior art keywords
folding
conveyance
duplexer
stacking part
conveyer
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CN201210305372.6A
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CN103625980B (en
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长山健一
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TOKYO MACHINERY WORKS
Tokyo Kikai Seisakusho Co Ltd
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TOKYO MACHINERY WORKS
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Priority to CN201210305372.6A priority Critical patent/CN103625980B/en
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Abstract

The invention provides a folded card collecting device and a folded card collecting method. The folded card collecting device is used for forming and moving away folded card stacking bodies. Each folded card stacking body is formed by more than one folded card in a good posture in a stacking mode. The folded card collecting device (1) is provided with a first transporting portion (10), a distributing transporting portion (20), N folded card collection portions (31 and 32) and a second transporting portion (40), wherein the first transporting portion (10) is used for receiving and transporting manufactured folded cards; the distributing transporting portion (20) is used for distributing and transporting the N folded cards which are transported by the first transporting portion (10) and are identical in structure to the N different folded card collection portions one by one, and N is an integer larger than 2; the N folded card collection portions (31 and 32) are used for stacking the folded cards transported by the distributing transporting portion (20) to form one folded card stacking body formed by the more than one folded card in a stacking mode; the second transporting portion (40) transports the N folded card stacking bodies arranged through the N folded card collection portions (31 and 32).

Description

Folding aggregation device and folding aggregation method
Technical field
The present invention relates to folding aggregation device and folding aggregation method, by a single-sheet stationery or by multiple single-sheet stationeries, overlap and make the folding that at least doubling forms, by a stacked folding of making above, form folding duplexer and described folding duplexer is taken out of.
Background technology
Recently, require the digital printed characteristic of performance, by region or reader's requirement, by structure sectionalization, make the printed medium that combines different a plurality of foldings and form.Take newspaper as example, require to form folding duplexer, described folding duplexer overlaps and forms by publishing the folding of the news of the whole society, the folding of news of publishing region and the so multiple folding of folding of publishing the desirable information of reader (such as the information of physical culture, tourism, eating and drinking establishment or cooking materials etc.).About the folding duplexer of such formation, also can as required its doubling also be utilized and become the newspaper folding that the folding in outside forms the many notes that become a bundle by adopting after-treatment device.
In addition, in following patent documentation 1 and 2, disclose and comprised and multiple folding can be piled up and form the technology of the device (or method) of folding duplexer.In addition, as association thing being stably discharged to the device of accumulation portion, disclosed technology in known following patent documentation 3.
In the disclosed method of patent documentation 1 and device, " (1) delivers to the first collection station one by one continuously by the single-sheet stationery of continuous printing.By being distributed in a single-sheet stationery in common folding, be configured to that self is overlapping, and (collecting) forms single-sheet stationery duplexer.(2) the single-sheet stationery duplexer completing is transported from the first collection station.(3), in order to complete folding, in the first folding station, the single-sheet stationery duplexer completing is folded in central authorities.(4), at the second collection station, folding is configured on the folding duplexer that comprises a plurality of foldings that finish printing and fold.(5) when all foldings of newspaper are got all the ready completely, in the second folding station, this folding duplexer is folding in central authorities ".Here, the second collection station is equivalent to note aggregation device.
In the disclosed method of patent documentation 2 and device, " (1) utilizes digital printer by known methods paper web continuously to be carried out to two-sided digital printing.(2) in the region of the first conveyance passage, utilize nip rolls with predefined speed and tractive force conveyance paper web, after these nip rolls, continuously paper web is provided to horizontal guillotine, and this horizontal guillotine continuously paper web cuts into paper.(3) paper utilizes the roller of trough of belt to make this paper attenuation soft at continuous folder infolding prestack, and then, in continuous folder, the line along trough of belt folds this paper exactly.(4) after continuous folder, be provided with the second conveyance passage, in conveyance direction, observe, at its rear area, possess association station, paper is joined integrated complete newspaper book therein.(5), at the end of the second conveyance passage, utilize conveyance device that newspaper book is supplied to the first operation station as next machining cell.In the first operation station, the conveyance plane of newspaper book tilts.(6) book that is fed into the first operation station is hitting contraposition on neat parts by its deadweight there.In the first operation station, also can replace a newspaper book and join collection many newspaper books that fold.(7) many folding newspaper books are joined to collection good rear (in the situation of having carried out), hit neat parts to fall, joined the many newspaper books that collected and via leaf grating, be slipped in the second operation station with folder by its deadweight due to aforesaid inclination.(8) at the second operation station, newspaper book is folded in central authorities, or becomes the product with tie part ".Here, the first operation station is equivalent to note aggregation device.
In addition, in the disclosed device of patent documentation 3, relate to following discharge technology: by multiple paper a kind of overlapping and form an association thing by predetermined order, and be discharged to accumulation portion (stacking part), from the association thing of association conveying unit dispensing, by ADF directing plate, guided and imported between a pair of exit roller, due to the rotational force of a pair of exit roller, to accumulation portion side, be subject to expulsion force, and the both sides lower surface of association thing is forced each mandatory guidance face of platform guiding by a pair of ADF attitude and is moved to top, thus, from forward observation, association thing is discharged from the flight attitude of V word shape.And, in the situation that be weak association thing (opening paper by light paper or minority forms), by making a pair of ADF attitude, force the mandatory guidance face of platform in top position, thereby to association thing effect bending power, its flight attitude with the V word shape of wide-angle is discharged from, in addition, in the situation that be well-pressed association thing (being formed by heavy paper perhaps multiple paper), by making a pair of ADF attitude, force the mandatory guidance face of platform in lower position, thereby not quite to association thing effect bending power, its flight attitude with low-angle V word shape or level is discharged from, no matter thereby whether well-pressed association thing is, the distance flying out does not produce deviation, stable and do not produce under paperboard or wrinkling state and be discharged to accumulation portion in page degree of registration.
Patent documentation 1: TOHKEMY 2002-193545 communique
Patent documentation 2: TOHKEMY 2007-76923 communique
Patent documentation 3: TOHKEMY 2001-48398 communique
In the folding stacking part described in above-mentioned patent documentation 1 and 2, the stacked needed portion of the folding number of all a ground being made forms folding duplexer.
In addition in applicant's of the present invention patent application, (No. 2010-019286, Japanese patent application) specification sheets, recorded the technology of making newspaper folding by rotary folding unit.According to the newspaper producing device described in this application specification sheets, the newspaper folding consisting of same structure is discharged continuously multi-section multi-section.But, do not exist in the past these produced to the stacked and device and method that forms folding duplexer and taken out of in ground of newspaper folding (folding) of same structure of multi-section continuously.
In addition, in the disclosed technology of above-mentioned patent documentation 3, from forward observation, association thing is discharged to accumulation portion with the flight attitude of V word shape, according to the well-pressed degree of association thing, changes the angle of V word.
But, when make along with discharge the rectangular direction doubling of direction folding while taking the attitude of V word shape, likely whole folding is not gently crooked, but at the undefined position generation at folding line position and the useless warpage of the rectangular direction of folding line, reduces the quality of folding.
Summary of the invention
The present invention is just in view of the existence of above-mentioned problem completes, its object is the folding aggregation device and the folding aggregation method that provide following: the folding of distributing by N portion of N portion to make (N is more than 2 integer), and pile up each folding and form and by an above folding, take N the folding duplexer that good attitude is laminated and (also comprise the situation that folding is.Following synonym.), and taken out of.
Wish of the present invention realizes above-mentioned purpose by the structure described in claims and method, and it has following structure.; folding aggregation device of the present invention is by a single-sheet stationery or multiple single-sheet stationeries is overlapped to make the folding that at least doubling forms; by a stacked folding of making above, form folding duplexer; and described folding duplexer is taken out of; described folding aggregation device is characterised in that; described folding aggregation device has: the first conveying unit, and it is for the folding receiving and conveyance is made; Distribute conveying unit, for one one ground of the N portion folding consisting of same structure of utilizing the first conveying unit to ship is distributed, also conveyance is to different N folding stacking part for it, and wherein N is more than 2 integer; N folding stacking part, it utilizes each folding of distributing conveying unit conveyance for piling up, and forms the folding duplexer being laminated by an above folding; And second conveying unit, it is for carrying out conveyance to N the folding duplexer of discharging from N folding stacking part respectively.
In addition, can make folding aggregation device of the present invention there is speed change conveying unit, to by the folding conveyance of making till folding stacking part during in, described speed change conveying unit changes to suitable speed by its speed and carries out conveyance.
And, in folding aggregation device of the present invention, N folding stacking part of the suitable devices spaced apart ground spread configuration of direction that can be identical along the conveyance direction with folding, utilize to distribute conveying unit to folding according to distributing and conveyance to the order that is positioned at the folding stacking part of upstream side from being positioned at the folding stacking part in conveyance direction downstream, little thereby folding arrives time difference in the moment of each folding stacking part.
In addition, folding aggregation method of the present invention is by a single-sheet stationery or multiple single-sheet stationeries is overlapped to make the folding that at least doubling forms, by a stacked folding of making above, form folding duplexer, and described folding duplexer is taken out of, described folding aggregation method is characterised in that, described folding aggregation method is carried out the processing comprising the following steps: the first conveyance step, receives the folding consisting of same structure of also making N portion of conveyance N portion; Distribute conveyance step, distribute also conveyance to N different folding stacking parts on one one ground of described folding; Folding aggregation step, at each folding stacking part, makes to distribute the folding that conveyance comes to be piled up, and comes and forms the folding duplexer being laminated by an above folding; And the second conveyance step, the formed folding duplexer of conveyance.
In addition, can make folding aggregation method of the present invention receive and N portion of conveyance N portion the folding being formed by same structure made the first conveyance step and described folding is distributed respectively and conveyance in the arbitrary step in the distribution conveyance step of different N folding stacking part, comprise the speed change conveyance step of the conveyance speed that changes folding.
According to the present invention, can utilize distribute conveying unit by N portion of N portion ground of folding of making be assigned to different N folding stacking part, at this N folding stacking part, pile up each folding and form N the folding duplexer being laminated by more than one folding, and take out of formed N folding duplexer.
In addition, put in the slow-footed situation of folding stacking part in folding, before folding enters into folding stacking part completely, hanging down because of deadweight in the end in advance of folding, contacts with the folding of base plate or first arrival, bending occurs sometimes or produce gauffer.On the other hand, in the fireballing situation of putting into, collide with the sidewall in the place ahead suddenly the end in advance of folding, and folding produces breakage sometimes, or rebounds and produce gauffer from the sidewall in the place ahead.But, in the present invention, due to by the folding conveyance of sending out from pretreatment unit till folding stacking part during in, utilize speed change conveying unit that described folding conveyance speed is changed to suitable speed and put into folding stacking part, therefore folding can not produce breakage or warpage, can form the folding duplexer of good attitude.
And, in the present invention, folding stacking part is configured to: along the conveyance direction spread configuration of the folding of sending out from pretreatment unit, utilize to distribute conveying unit by the folding of sending out from pretreatment unit by carrying out conveyance from being positioned at the folding stacking part in conveyance direction downstream to the order that is positioned at the note stacking part of upstream side.In addition, separate suitable compartment of terrain folding stacking part is set, the time difference that makes folding arrive the moment of each folding stacking part diminishes.Therefore, the time difference in the moment that a plurality of folding duplexers complete is little, can roughly be placed to simultaneously the second conveying unit for they are taken out of.Therefore, in the present invention, a plurality of carrying devices in different moment actions for each folding duplexer need to be set in order to take out of N folding duplexer, can be placed on a carrying device and take out of, therefore can simplification device, the required device class of subsequent processing also adopts one.
Accompanying drawing explanation
Fig. 1 is the front skeleton diagram of the folding aggregation device 1 of the first embodiment.
Fig. 2 is by the figure of the folding stacking part 31,32 of the folding aggregation device 1 of the first embodiment shown in Fig. 1 and the second conveying unit 40 amplifications.
Fig. 3 illustrates the folding duplexer Sa(Sb that utilizes the folding aggregation device 1 of the first embodiment to form) block diagram.
Fig. 4 is the front skeleton diagram of the folding aggregation device 2 of the second embodiment.
Fig. 5 is the block diagram of the folding duplexer Sa ' that utilizes the folding aggregation device 2 of the second embodiment to form (Sb ', Sc ').
Label declaration
1,2: folding aggregation device; 10: the first conveying units; 11: relaying conveyer; 11a: roller; 12: speed change conveying unit; 12a, 12b: conveyance band; 12c, 12d: roller; 20,50: distribute conveying unit; 21,22,51,52,53,54: conveyer; 23,55,56: distribution device; 23a, 55a, 56a: roller; 23b, 55b, 56b: directing plate; 31,32,33: folding stacking part; 40, the 40 ': the second conveying unit; 41, the 41 ': the first conveyer; 42: the second conveyers; 41a, 41a ': belt conveyor; 41b, 41c, 41d, 41e, 41b ', 41c ', 41d ', 41e ', 41f ', 41g ': belt wheel; 411a, 412a, 413a: front guide; 411b, 411c, 412b, 412c, 413b, 413c: left and right guide plate; 411d, 412d, 413d: back guide; 411e, 411f, 412e, 412f, 413e, 413f: bracket; F2, F3: pretreatment unit; X: subsequent processing; Z: ADF basket.
The specific embodiment
Below, use accompanying drawing to describing for implementing the preferred embodiment of the present invention.And each following embodiment does not limit the invention that each claim relates to, in addition, the solution of whole not necessarily inventions of the combination of the feature illustrating in each embodiment is necessary.
[the first embodiment]
Fig. 1 is the front skeleton diagram of the folding aggregation device 1 of the first embodiment.In addition, Fig. 2 is by the figure of the folding stacking part 31,32 of the folding aggregation device 1 of the first embodiment shown in Fig. 1 and the second conveying unit 40 amplifications.And Fig. 3 illustrates the folding duplexer Sa(Sb that utilizes the folding aggregation device 1 of the first embodiment to form) block diagram.
Folding aggregation device 1 is configured to be had: the first conveying unit 10, its receive and conveyance is sent out from the pretreatment unit F2 of upstream side, along the folding of having carried out doubling with the rectangular direction of conveyance direction; Distribute conveying unit 20, it is by the folding conveyance to two of shipping by a first conveying unit 10 folding stacking part 31,32; Described two folding stacking parts 31,32, the folding that their pile up to utilize distribute conveying unit 20 conveyances, and stacked one or more different types of folding and form folding duplexer; And second conveying unit 40, its folding duplexer that will discharge from folding stacking part 31,32 is taken out of.
The first conveying unit 10 consists of the relaying conveyer 11 and the follow-up speed change conveying unit 12 in its downstream that receive the folding send from pretreatment unit F2.
Relaying conveyer 11 is synchronizeed with the processing speed of pretreatment unit F2, can receive and transport described folding in the situation that do not change the conveyance speed of the folding being sent.In addition, relaying conveyer 11 utilizes not shown suitable actuator centered by the axle of roller 11a, the downstream of this relaying conveyer 11 to be tilted downwards (position dotting in Fig. 1), thereby can make the incomplete folding after just starting of pretreatment unit F2 drop in ADF basket Z.
Speed change conveying unit 12 is follow-up in relaying conveyer 11, and it utilizes conveyance band 12a, 12b setting up and down to clip folding to carry out conveyance.By folding being clipped between upper and lower roller 12c, the 12d that sets up conveyance band, make the folding line of folding reliable, and extrude the air between the single-sheet stationery that forms folding, thereby suitably flatten the thickness of folding.
In addition the folding that, speed change conveying unit 12 can utilize relaying conveyer 11 to ship the identical speed of the speed of the folding with sending from pretreatment unit F2 by not shown control part is adjusted to suitable conveyance speed.Thus, in distribution conveying unit 20 described later, conveyer 21 and conveyer 22 can be put into folding stacking part by folding with suitable speed.
Distribute conveying unit 20 to be formed by conveyer 21, conveyer 22 and distribution device 23, described conveyer 21 for by the folding conveyance of being shipped by the first conveying unit 10 to folding stacking part 31, described conveyer 22 is for arriving folding stacking part 32 by described folding conveyance, and described distribution device 23 is for being assigned to folding conveyer 21 or conveyer 22.
Distribution device 23 is by utilizing not shown suitable actuator to make the end of the directing plate 23b of wedge-like be arranged in below (position representing with solid line at Fig. 1) centered by the axle of roller 23a, thereby folding is directed to conveyer 22, by making the end of the directing plate 23b of wedge-like be arranged in top (position dotting at Fig. 1), folding is directed to conveyer 21.
In distribution device 23, utilize not shown control part, according to the kind (quantity), the folding that form the folding of folding duplexer, be sent next time and the information such as conveyance speed of the first conveying unit 10, control the opportunity that folding is assigned to conveyer 21 or conveyer 22.In addition, by such order-assigned: a part for the beginning the folding of two identical type of sending from pretreatment unit F2 continuously is fitted on to conveyer 22, next part is fitted on to conveyer 21.
The folding conveyance speed of conveyer 21 and conveyer 22 is synchronizeed with aforesaid speed change conveying unit 12.
The interim folding being shipped by the conveyer 21 that distributes conveying unit of piling up of folding stacking part 31.The interim folding being shipped by conveyer 22 of piling up of folding stacking part 32.
Folding stacking part 31,32 is arranged to along the conveyance direction of the folding shape that is arranged in a straight line, and approximate horizontal ground piles up folding, ground, aligns four limits stacked desirable one or more different types of foldings in ground and forms folding duplexer.
Folding stacking part 31,32 has sidewall 31a~31d, 32a~32d and base plate 31e, 31e ' and base plate 32e, the 32e ' of the surrounding of holding folding. Folding stacking part 31,32 makes by distributing the folding that conveying unit 20 is put into meet sidewall 31a, the 32a in the place ahead and stop, and utilizes sidewall 31a~31d, the 32a of surrounding~32d guiding folding and the folding of desirable kind (quantity) is stacked in the mode of their four limits alignment.After folding duplexer completes, open immediately base plate 31e, 31e ' and base plate 32e, 32e ', folding duplexer is generally perpendicularly fallen downwards and be placed in the second conveying unit 40.
Base plate 31e, 31e ' and base plate 32e, 32e ' are installed on for example such guidance unit 31f, the 32f that can slide in the horizontal direction of linear bearing, by utilize suitable actuator to make base plate 31e slide, make base plate 31e ' to the right-hand slip of the paper in Fig. 2 to the left of the paper in Fig. 2 simultaneously, open wide the bottom of folding stacking part 31, thereby folding duplexer is fallen.Moreover the unlimited mechanism of base plate is not limited to the mode in diagram, except horizontal slip, also can open wide by rotation or angle changing.
Similarly, by making base plate 32e, 32e ' also simultaneously slide and open wide the bottom of note stacking part 32 to the left and right directions of the paper in Fig. 2, thereby folding duplexer is fallen.
Base plate 31e, 31e ' and base plate 32e, 32e ' all slide and close the bottom of folding stacking part 31,32 to direction contrary when unlimited after folding duplexer falls.
The second conveying unit is a conveyer or upper continuous in synchronously driven a plurality of conveyers in the orientation of folding stacking part 31,32 (with the first conveying unit 10 and distribute the conveyance direction of 20 pairs of foldings of conveying unit identical), in the second conveying unit 40 of the first embodiment, there is the first conveyer 41 and the second conveyer 42.
The first conveyer 41 utilizes belt wheel 41b~41e set up a plurality of belt conveyor 41a and form at Width (being depth direction in Fig. 2), separates suitable interval between adjacent belt conveyor.
At the upper surface of the first conveyer 41, be provided with the guide plate to guiding from folding stacking part 31 and 32 fallen folding duplexers.
The position corresponding with sidewall 31a and 32a below folding stacking part 31 and 32 is provided with front guide 411a and front guide 412a, in the position corresponding with sidewall 31d and 32d, be provided with back guide 411d and back guide 412d, in the position corresponding with sidewall 31b, 31c and 32b, 32c, be provided with left and right guide plate 411b, 411c and left and right guide plate 412b, 412c.
Front guide 411a, back guide 411d, front guide 412a and back guide 412d protrude from the upper surface of the first conveyer 41 from being comb teeth-shaped between described a plurality of belt conveyor 41a and 41a.Front guide 41a is installed on bracket 411e under belt conveyor 411a, and back guide 411d is installed on bracket 411f under belt conveyor 41a.In addition, front guide 412a is installed on bracket 412e under belt conveyor 41a, and back guide 412d is installed on bracket 412f under belt conveyor 41a.
For example, and bracket 411e, 411f, 412e, 412f are supported in not shown suitable actuator (cylinder) that can be up and down.When being placed on folding duplexer on the first conveyer 41 and taking out of, make described actuator action and bracket 411e, 411f, 412e, 412f are moved downwards, about front guide 411a, 412a, back guide 411d, 412d, by submerging from the upper surface of the first conveyer 41, thus can be in not hindering the position of taking out of folding duplexer.
The second conveyer 42 and the first conveyer 41 are synchronously driven, and the second conveyer 42 is coordinating and moving the folding duplexer being placed on the first conveyer 41 to subsequent processing X with the first conveyer 41.
Moreover, about the guide plate of the second conveying unit, according to the size from the fallen folding duplexer of folding stacking part, the height that falls, also can omit the either party in guide plate before and after arranging or left and right guide plate or also arranging all of these two can be omitted.
In addition, front and back guide plate does not hinder and the conveyance of folding duplexer is not limited to the conveyer below of the second conveying unit to the position of subsequent processing, can be side or top yet.
Below, following process is described: according to the order of folding 1a, the 1b, folding 2a, 2b and folding 3a, the 3b that utilize pretreatment unit F2 to be sent out by continuous two ground, repeatedly make, by the folding of sending out, form folding duplexer, then take out of subsequent processing X.
In the relaying conveyer 11 of the first conveying unit 10, for example, after just starting of pretreatment unit F2, incomplete folding is fallen in ADF basket Z.
Then, first, folding 1a and 1b are sent out from pretreatment unit F2 continuously.The first conveying unit arrives folding 1a, 1b conveyance to distribute conveying unit 20(the first conveyance step).
The folding 1a first being shipped by the first conveying unit is assigned with device 23 and is directed to conveyer 22, after the folding 1b that ships be directed into conveyer 21.
The folding 1a shipping by conveyer 22 is put into folding stacking part 32, and the folding 1b shipping by conveyer 21 is put into folding stacking part 31(and distributes conveyance step).Now, control the conveyance speed of speed change conveying unit 12 and conveyer 22,21, the speed while making folding be put into folding stacking part becomes the scope (speed change conveyance step) of predetermined speed.
Particularly, in folding (being folding 1a and folding 1b in this case) from conveyer 22, when 21 downstream end is put in folding stacking part 32 and folding stacking part 31, in the situation that the speed of folding is slower than predetermined speed range, in folding from conveyer 22, 21 be discharged from completely before, sometimes hang down and base plate 32e because conducting oneself with dignity in the end in advance of folding, 32e ' and base plate 31e, 31e ' (in the situation that of having had other folding in folding stacking part, this folding) contact, do not arrive the sidewall 32a in the place ahead, just there is warpage or produce gauffer in 31a folding.On the other hand, in the situation that the speed of putting into is faster than predetermined speed range, the end in advance of folding collides sidewall 32a, the 31a in the place ahead suddenly sometimes, and folding produces damaged or rebounds and produce gauffer from sidewall 32a, 31a.Therefore, in the situation that the speed of the processing speed of pretreatment unit F2, the folding sent from pretreatment unit F2 is slower than predetermined speed range, utilize speed change conveying unit 12 to carry out speedup, faster than predetermined speed range in the situation that, utilize speed change conveying unit 12 to slow down, with the speed in predetermined speed range, by conveyer 22 or 21 conveyances, arrive folding stacking part 32 or 31.
In addition, also can be not in the first conveying unit but to distribute the conveyer 21 of conveying unit 20 and the speed of 22 pairs of foldings of sending from pretreatment unit F2 of conveyer increases and decreases fast.
Moreover, about predetermined described speed range, by the papery of folding, size etc., according to test and experience, suitably determine.
Folding 1a is put into folding stacking part 32 far away from pretreatment unit F2, and the folding 1b discharging after folding 1a is put into from the folding stacking part 31 close to pretreatment unit F2.Because folding stacking part 32 and folding stacking part 31 are configured to separate suitable interval, thus the moment that folding 1a is put into folding stacking part 32 there is no the large time difference with the moment that folding 1b is put into folding stacking part 31.
Then, folding 2a and folding 2b are sent out from pretreatment unit F continuously.
The folding 2a first shipping by the first conveying unit is assigned with device 23 and is directed to conveyer 22, after the folding 2b that ships be directed into conveyer 21.
The folding 2a carrying by conveyer 22 is put into folding stacking part 32, and the folding 2b carrying by conveyer 21 is put into folding stacking part 31.Owing to being placed with folding 1a in folding stacking part 32, so folding 2a is thereon overlapping.In addition, owing to being placed with folding 1b in folding stacking part 31, so folding 2b is thereon overlapping.
Then, folding 3a and folding 3b are ejected from pretreatment unit F continuously.
The folding 3a first shipping by the first conveying unit is assigned with device 23 and is directed to conveyer 22, after the folding 3b that ships be directed into conveyer 21.
The folding 3a carrying by conveyer 22 is put into folding stacking part 32, and the folding 3b carrying by conveyer 21 is put into folding stacking part 31.Owing to being placed with folding 1a and overlapping folding 2a thereon in folding stacking part 32, so folding 3a further overlaps on folding 2a.In addition, owing to being placed with folding 1b and overlapping folding 2b thereon in folding stacking part 31, so folding 3b further overlaps on folding 2b.
Like this, in folding stacking part 32, be formed with the folding duplexer Sa that starts stacked folding 1a, folding 2a and folding 3a from below and form, in folding stacking part 31, be formed with the folding duplexer Sb(folding aggregation step that starts stacked folding 1b, folding 2b and folding 3b from below and form).
When forming folding duplexer Sa, folding stacking part 32 opens wide base plate 32e, 32e '.And folding duplexer Sa drops to and stops and carrying out preposition on first conveyer 41 of the second conveying unit 40 of standby, under folding stacking part 32.When forming folding duplexer Sb, folding stacking part 31 opens wide base plate 31e, 31e '.And folding duplexer Sb also drops to and stops and carrying out preposition on first conveyer 41 of the second conveying unit 40 of standby, under folding stacking part 31.Because the preposition at the first conveyer 41 is respectively equipped with front guide 412a, back guide 412d and left and right guide plate 412b, 412c and the front guide 411a that folding duplexer Sb is guided, back guide 411d and left and right guide plate 411b, the 411c that fallen folding duplexer Sa is guided, each folding that the stratum, four limits of therefore aliging gathers into folds can not misplace.
Two folding duplexer Sa, Sb both sides roughly drop on the first conveyer 41 simultaneously, after the blink that the knock-on producing through the impact because falling is calmed down (in general 1 second), mobile front guide 411a, back guide 411d and front guide 412a, back guide 412d, draw in them come from the upper surface of the first conveyer 41 downwards.Then, the first conveyer 41 of the second conveying unit 40 and the second conveyer 42 are taken out of (the second conveyance step) by two folding duplexer Sa, Sb towards subsequent processing X.After having removed two folding duplexer Sa, Sb, the second conveying unit 40 stops driving the first conveyer 41 and the second conveyer 42 and carries out standby, until make front guide 411a, back guide 411d and front guide 412a, back guide 412d outstanding from the upper surface of the first conveyer 41, then form the folding duplexer getting up and fall.
About said process, to two folding duplexer Sa, Sb completes and situation about being moved to till subsequent processing has been made supplemental instruction, but owing to making successively and sending folding 1a, 1b, 2a, 2b, 3a, 3b from pretreatment unit F2, therefore folding aggregation device 1 is not processed them protractedly, forms and take out of folding duplexer.
Moreover, in the first above-mentioned embodiment, stacked three kinds of foldings and formed folding duplexer, but the quantity (kind) that forms the folding of folding duplexer is not limited to the first embodiment.
In addition, for example, in order to make memo pad or notebook, folding that also can stacked multi-section identical type forms folding duplexer.
Aforesaid pretreatment unit F2 sends out two two ground of the folding of identical type, but for example in the situation that three three ground of the folding of identical type are sent out, as the folding aggregation device of processing the folding of sending out on three three ground, also can form the folding aggregation device 2 of second embodiment with three note stacking parts as illustrated below.Below, the folding aggregation device 2 of the second embodiment is described.
[the second embodiment]
Here, Fig. 4 is the front skeleton diagram of the folding aggregation device 2 of the second embodiment.In addition, Fig. 5 is the block diagram of the folding duplexer Sa ' that utilizes the folding aggregation device 2 of the second embodiment to form (Sb ', Sc ').Moreover, about the folding aggregation device 1 same or similar parts of the first embodiment with above-mentioned, mark identical label and description thereof is omitted.
Pretreatment unit F3 sends on tri-three ground the folding in the identical type forming with the rectangular direction doubling of conveyance direction.The first conveying unit 10 that receives the folding that also conveyance is sent out from pretreatment unit F3 is identical with folding aggregation device 1.
Distribute conveying unit 50 to be formed by conveyer 51,52,53,54 and distribution device 55,56.
Distribution device 55 is assigned to conveyer 54 or conveyer 51 by the folding being shipped by the first conveying unit 10.Distribution device 55 is by utilizing not shown suitable actuator to make the end of the directing plate 55b of wedge-like be arranged in below (position representing with solid line at Fig. 4) centered by the axle of roller 55a, thereby folding is directed to conveyer 54, by making the end of the directing plate 55b of wedge-like be arranged in top (position dotting at Fig. 4), folding is directed to conveyer 51.
Conveyer 54 is towards distribution device 56 conveyance foldings, and conveyer 51 arrives folding stacking part 31 by folding conveyance.
Distribution device 56 is assigned to conveyer 53 or conveyer 52 by the folding shipping by conveyer 54.Distribution device 56 is by utilizing not shown suitable actuator to make the end of the directing plate 56b of wedge-like be arranged in below (position representing with solid line at Fig. 4) centered by the axle of roller 56a, thereby folding is directed to conveyer 53, by making the end of the directing plate 56b of wedge-like be arranged in top (position dotting at Fig. 4), folding is directed to conveyer 52.
Conveyer 53 is by folding conveyance to folding stacking part 33, and conveyer 52 arrives folding stacking part 32 by folding conveyance.
In distribution device 55,56, utilize not shown control part according to the information such as conveyance speed of kind (quantity), the time that folding is sent out and first conveying unit 10 of the folding of formation folding duplexer, control the opportunity of distributing folding.In addition, carry out successively such distribution: of the beginning the folding of the identical type that continuous three ground are discharged from pretreatment unit F3 is assigned to conveyer 53, next portion is assigned to conveyer 52 via conveyer 54 via conveyer 54, next part is fitted on conveyer 51 again.
The folding conveyance speed of conveyer 51~54 is synchronizeed with speed change conveying unit 12.
The interim folding of piling up by distributing the conveyer 51 of conveying unit to ship of folding stacking part 31.The interim folding shipping by conveyer 52 of piling up of folding stacking part 32.The interim folding shipping by conveyer 53 of piling up of folding stacking part 33.
Folding stacking part 31,32,33 is arranged to be arranged on straight line along the conveyance direction of folding, foldings are piled up on folding stacking part 31,32,33 approximate horizontal ground, ground, align four limits stacked desirable one or more different types of foldings in ground and form folding duplexer.
Folding stacking part 33 also similarly has sidewall 33a~33d and base plate 33e, the 33e ' of the surrounding of holding folding with folding stacking part 31,32.Base plate 33e, 33e ' can slide equally in the horizontal direction with base plate 31e, 31e ' and base plate 32e, 32e ' and the bottom of unlimited folding stacking part 33.
And, the sidewall 33a by distributing folding that conveying unit is put into encounter the place ahead being stopped, and utilize the sidewall 33a~33d of surrounding guide folding, the mode that the folding of desirable kind is alignd with their four limits is stacked.After folding duplexer completes, at once open wide base plate 33e, 33e ' and make folding duplexer generally perpendicularly fall and be positioned over the second conveying unit 40 ' downwards.After folding duplexer falls, base plate 33e, 33e ' close the bottom of folding stacking part 33.
The second conveying unit 40 ' has the first conveyer 41 ' and the second conveyer 42.The first conveyer 41 ' is utilize belt wheel 41b '~41g ' to set up a plurality of belt conveyor 41a ' in Fig. 5 on Width (being depth direction) and form with the first conveyer 41 of folding aggregation device 1 equally, separates suitable interval between adjacent belt conveyor.
Upper surface at the first conveyer 41 ' is provided with the guide plate to guiding from the fallen folding duplexer of folding stacking part 31,32 and 33.
Below folding stacking part 31,32, similarly be provided with front guide 411a, back guide 411d and left and right guide plate 411b, 411c, front guide 412a, back guide 412d and left and right guide plate 412b, 412c with the first conveyer 41 of folding aggregation device 1, front guide 411a, back guide 411d, front guide 412a and back guide 412d are installed on respectively bracket 411e, bracket 411f, bracket 412e and bracket 412f in the below of belt conveyor 41a ', and can be up and down.
Similarly, the position corresponding with sidewall 33a below folding stacking part 33 is provided with front guide 413a, in the position corresponding with sidewall 33d, is provided with back guide 413d, in the position corresponding with sidewall 33b, 33c, is provided with left and right guide plate 413b, 413c.
Front guide 413a, back guide 413d also protrude from the upper surface of the first conveyer 41 ' from being comb teeth-shaped between described a plurality of belt conveyor 41a ' and 41a '.In addition, front guide 413a is installed on bracket 413e under belt conveyor 41a ', and back guide 413d is installed on bracket 413f under belt conveyor 41a '.
For example, and bracket 413e, 413f are also supported in not shown suitable actuator (cylinder) that can be up and down.When conveyance is placed on the folding duplexer on the first conveyer 41 ', bracket 411e, 411f, 412e, 412f, 413e, 413f are moved downwards, front guide 411a, back guide 411d, front guide 412a, back guide 412d, front guide 413a, back guide 413d are submerged from the upper surface of the first conveyer 41 ', make them in not hindering the position of taking out of folding duplexer.
The second conveyer 42 and the first conveyer 41 ' are synchronously driven, and the second conveyer 42 is coordinating and moving the folding duplexer being placed on the first conveyer 41 ' to subsequent processing X with the first conveyer 41 '.
Below, following process is described: by three kinds of folding 1a ', 1b ', 1c ', folding 2a ', 2b ', 2c ' and folding 3a ', the 3b ', the 3c ' that utilize tri-three ground of pretreatment unit F3 to send out, by folding aggregation device 3, form folding duplexer and move subsequent processing to.
In the relaying conveyer 11 of the first conveying unit, for example, after just starting of pretreatment unit F3, incomplete folding is fallen in ADF basket Z.
Then, first, folding 1a ', folding 1b ', folding 1c ' are sent out from pretreatment unit F3 successively continuously.The first conveying unit arrives folding 1a ', 1b ', 1c ' conveyance to distribute conveying unit 50(the first conveyance step).
The folding 1a ' first shipping by the first conveying unit is assigned with device 55 and is directed to conveyer 54, and is assigned with device 56 and is directed to conveyer 53.
Then the folding 1b ' being shipped is assigned with device 55 and is directed to conveyer 54, and is assigned with device 56 and is directed to conveyer 52.
Then the folding 1c ' then being shipped is assigned with device 55 and is directed to conveyer 51.
The folding 1c ' that the folding 1b ' that the folding 1a ' carrying by conveyer 53 is put into folding stacking part 33, carry by conveyer 52 is put into folding stacking part 32, carry by conveyer 51 is put into folding stacking part 31(and distributes conveyance step).Now, control the conveyance speed of speed change conveying unit 12 and conveyer 51~54, make folding be put into the speed of folding stacking part and scope interior (speed change conveyance step) that folding aggregation device 1 similarly becomes predetermined speed.
Folding 1a ' is put into the folding stacking part 33 farthest from pretreatment unit F3, and folding 1b ' is put into the folding stacking part 32 away from secondly from pretreatment unit F3, and folding 1c ' is put into the nearest folding stacking part 31 from pretreatment unit F3.Because folding stacking part 33~31 is configured to separate suitable interval, so the folding 1a ' moment, the folding 1b ' that are put into folding stacking part 33 is put between the moment of folding stacking part 32 and moment that folding 1c ' is put into folding stacking part 31 and there is no the large time difference.
And folding 2a ', folding 2b ', folding 2c ' are sent from pretreatment unit F3 successively continuously.
The folding 2a ' first shipping by the first conveying unit is assigned with device 55 and is directed to conveyer 54, and is assigned with device 56 and is directed to conveyer 53.
Then the folding 2b ' being shipped is assigned with device 55 and is directed to conveyer 54, and is assigned with device 56 and is directed to conveyer 52.
Thereafter the folding 2c ' then being shipped is assigned with device 55 and is directed to conveyer 51.
The folding 2c ' that the folding 2b ' that the folding 2a ' carrying by conveyer 53 is put into folding stacking part 33, carry by conveyer 52 is put into folding stacking part 32, carry by conveyer 51 is put into folding stacking part 31.Owing to being placed with folding 1a ' in folding stacking part 33, so folding 2a ' is thereon overlapping.In addition, owing to being placed with folding 1b ' in folding stacking part 32, so folding 2b ' is thereon overlapping.Owing to being placed with folding 1c ' in folding stacking part 31, so folding 2c ' is thereon overlapping.
And further, folding 3a ', folding 3b ', folding 3c ' are sent from pretreatment unit F3 successively continuously.
The folding 3a ' first shipping by the first conveying unit is assigned with device 55 and is directed to conveyer 54, and is assigned with device 56 and is directed to conveyer 53.
Then the folding 3b ' being shipped is assigned with device 55 and is directed to conveyer 54, and is assigned with device 56 and is directed to conveyer 52.
Thereafter the folding 3c ' then being shipped is assigned with device 55 and is directed to conveyer 51.
The folding 3c ' that the folding 3b ' that the folding 3a ' carrying by conveyer 53 is put into folding stacking part 33, carry by conveyer 52 is put into folding stacking part 32, carry by conveyer 51 is put into folding stacking part 31.Owing to being placed with folding 1a ' and overlapping folding 2a ' thereon in folding stacking part 33, so folding 3a ' further overlaps on folding 2a '.In addition, owing to being placed with folding 1b ' and overlapping folding 2b ' thereon in folding stacking part 32, so folding 3b ' further overlaps on folding 2b '.And owing to being placed with folding 1c ' and overlapping folding 2c ' thereon in folding stacking part 31, so folding 3c ' further overlaps on folding 2c '.
Like this, in folding stacking part 33, be formed with the folding duplexer Sa ' that starts stacked folding 1a ', folding 2a ' and folding 3a ' from below and form, in folding stacking part 32, be formed with the folding duplexer Sb ' that starts stacked folding 1b ', folding 2b ' and folding 3b ' from below and form, in folding stacking part 31, be formed with and from below, start stacked folding 1c ', folding 2c ' and folding 3c ' and the folding duplexer Sc ' (folding aggregation step) of formation.
When forming folding duplexer Sa ', folding stacking part 33 opens wide base plate 33e, 33e '.And folding duplexer Sa ' drops to and stops and carrying out preposition on first conveyer 41 ' of the second conveying unit 40 ' of standby, under folding stacking part 33.
When forming folding duplexer Sb ', folding stacking part 32 opens wide base plate 32e, 32e '.And folding duplexer Sb ' also drops to and stops and carrying out preposition on first conveyer 41 ' of the second conveying unit 40 ' of standby, under folding stacking part 32.
When forming folding duplexer Sc ', folding stacking part 31 opens wide base plate 31e, 31e '.And folding duplexer Sc ' also drops to and stops and carrying out preposition on first conveyer 41 ' of the second conveying unit 40 ' of standby, under folding stacking part 31.
Preposition at the first conveyer 41 ', be provided with front guide 413a, back guide 413d and left and right guide plate 413b, 413c that fallen folding duplexer Sa ' is guided, and be provided with front guide 412a, back guide 412d and left and right guide plate 412b, the 412c that fallen folding duplexer Sb ' is guided, and being provided with front guide 411a, back guide 411d and left and right guide plate 411b, the 411c that fallen folding duplexer Sc ' is guided, each folding that the stratum, four limits of therefore aliging gathers into folds can not misplace.
Three folding duplexer Sa ', Sb ', Sc ' roughly drop on the first conveyer 41 ' simultaneously, after the blink that the knock-on producing through the impact because falling is calmed down (in general 1 second), front guide 411a, back guide 411d, front guide 412a, back guide 412d and front guide 413a, back guide 413d move downwards simultaneously and submerge from the upper surface of the first conveyer 41 '.And the first conveyer 41 ' of the second conveying unit 40 ' and the second conveyer 42 are taken out of (the second conveyance step) by three folding duplexer Sa ', Sb ', Sc ' towards subsequent processing X.When three folding duplexer Sa ', Sb ', Sc ' are moved to after subsequent processing X, the second conveying unit 40 ' stops driving the first conveyer 41 ' and the second conveyer 42 and carries out standby, until make front guide 411a, back guide 411d, front guide 412a, back guide 412d and front guide 413a, back guide 413d outstanding from the upper surface of the first conveyer 41 ', then form the folding duplexer getting up and fall.
About said process, the situation that three folding duplexer Sa ', Sb ', Sc ' are completed and moved to till next step has been made supplemental instruction, but owing to making successively and sending folding 1a ', 1b ', 1c ', 2a ', 2b ', 2c ', 3a ', 3b ', the 3c ' as note printed article from pretreatment unit F3, therefore folding aggregation device 2 is not processed them protractedly, forms folding duplexer conveyance to subsequent processing X.
Above the preferred embodiment of the present invention is illustrated, but technical scope of the present invention is not limited to the scope described in the respective embodiments described above.Can carry out various changes or improvement to the respective embodiments described above.
For example, also can make the folding unloading part of pretreatment unit function in an acting capacity of the function of the first conveying unit.
In the situation that be by the N portion of folding N portion of identical type the pretreatment unit sent out, can by downstream part, N folding stacking part be set than the first conveying unit, utilize and distribute conveying unit to distribute also conveyance to N different folding stacking parts on one one ground of the folding shipping by the first conveying unit, at described folding stacking part, accumulation is by each folding of distributing conveying unit conveyance, thus N the folding duplexer that formation is laminated by one or more foldings.
And, along the identical direction of the conveyance direction of the folding with sending out from pretreatment unit, separate a suitable compartment of terrain spread configuration N folding stacking part, and, utilize to distribute conveying unit to distribute also conveyance by the order of the folding stacking part close to from position from pretreatment unit folding stacking part far away to position from pretreatment unit, thus, it is little that folding arrives time difference in the moment of each folding stacking part, at each folding stacking part, roughly completes folding duplexer simultaneously.Therefore, folding duplexer roughly falls and carries the second conveying unit from N folding stacking part simultaneously, therefore can utilize a conveying unit (the second conveying unit) to move them to subsequent processing.
Moreover folding is not limited to form carrying out doubling with the rectangular direction of conveyance direction.For example, can be also after the direction doubling parallel with conveyance direction, be converted into the folding and sticking of four with the rectangular direction doubling of conveyance direction or be converted into the folding and sticking of polylith again.
An example as subsequent processing, in the situation that the second conveying unit downstream is connected with guillotine type folding device, can be transplanted on the plug-in strip bench board of guillotine type folding device separate the note duplexer of sending out continuously at predetermined interval (interval of note stacking part) from the second conveying unit, and utilize plug-in strip blade to be in turn inserted between the folding roller under plug-in strip bench board, thereby in the rectangular direction doubling of the broken line with note printed article, and form, utilize outermost folding to become many notes folding of a bundle note duplexer.
Known according to the record of claims, technical scope of the present invention can comprise such change or the improved mode of having carried out.

Claims (5)

1. a folding aggregation device, it is by a single-sheet stationery or multiple single-sheet stationeries are overlapped to make the folding that at least doubling forms, and forms folding duplexer, and described folding duplexer is taken out of by a stacked folding of making above, described folding aggregation device is characterised in that
Described folding aggregation device has:
The first conveying unit, it is for the folding receiving and conveyance is made;
Distribute conveying unit, for one one ground of the N portion folding consisting of same structure of utilizing the first conveying unit to ship is distributed, also conveyance is to different N folding stacking part for it, and wherein N is more than 2 integer;
N folding stacking part, it utilizes each folding of distributing conveying unit conveyance for piling up, and forms the folding duplexer being laminated by an above folding; And
The second conveying unit, it is for carrying out conveyance to N the folding duplexer of discharging from N folding stacking part respectively.
2. folding aggregation device according to claim 1, is characterized in that,
Described folding aggregation device has speed change conveying unit, till by the folding conveyance of making in during folding stacking part, described speed change conveying unit changes to suitable speed by the speed during this and carries out conveyance.
3. folding aggregation device according to claim 1 and 2, is characterized in that,
Along N folding stacking part of the suitable devices spaced apart ground spread configuration of the identical direction of the conveyance direction with folding,
Utilize to distribute conveying unit to folding according to distributing and conveyance to the order that is positioned at the folding stacking part of upstream side from being positioned at the folding stacking part in conveyance direction downstream, little thereby folding arrives time difference in the moment of each folding stacking part.
4. a folding aggregation method, it is by a single-sheet stationery or multiple single-sheet stationeries are overlapped to make the folding that at least doubling forms, and forms folding duplexer, and described folding duplexer is taken out of by a stacked folding of making above, described folding aggregation method is characterised in that
Described folding aggregation method is carried out the processing comprising the following steps:
The first conveyance step, receives the folding consisting of same structure of also making N portion of conveyance N portion;
Distribute conveyance step, distribute also conveyance to N different folding stacking parts on one one ground of described folding;
Folding aggregation step, at each folding stacking part, makes to distribute the folding that conveyance comes to be piled up, and forms the folding duplexer being laminated by an above folding; And
The second conveyance step, the formed folding duplexer of conveyance.
5. folding aggregation method according to claim 4, is characterized in that,
In arbitrary step in described the first conveyance step and described distribution conveyance step, comprise the speed change conveyance step of the conveyance speed that changes folding.
CN201210305372.6A 2012-08-24 2012-08-24 Folding aggregation device and folding aggregation method Expired - Fee Related CN103625980B (en)

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