CN103624365B - Welding method for liner cylinder and outer cylinder of iron removal filter - Google Patents

Welding method for liner cylinder and outer cylinder of iron removal filter Download PDF

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Publication number
CN103624365B
CN103624365B CN201310683075.XA CN201310683075A CN103624365B CN 103624365 B CN103624365 B CN 103624365B CN 201310683075 A CN201310683075 A CN 201310683075A CN 103624365 B CN103624365 B CN 103624365B
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China
Prior art keywords
welding
diameter
polarity
outer cylinder
adopts
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Application number
CN201310683075.XA
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Chinese (zh)
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CN103624365A (en
Inventor
印彪
许进
蔡明江
周发荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nair Energy Equipment Co ltd
Original Assignee
Jiangsu Nair Metallurgy & Electric Power Group Co ltd
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Priority to CN201310683075.XA priority Critical patent/CN103624365B/en
Publication of CN103624365A publication Critical patent/CN103624365A/en
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Publication of CN103624365B publication Critical patent/CN103624365B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/18Submerged-arc welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/23Arc welding or cutting taking account of the properties of the materials to be welded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/18Dissimilar materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Arc Welding In General (AREA)
  • Filtering Materials (AREA)

Abstract

The welding method of the liner cylinder and the outer cylinder of the iron removal filter comprises the following processing steps: 1) drilling through holes with the diameter of phi 10 at four corners of a square with the diameter of 300mm multiplied by 300mm on the lining cylinder body, and removing burrs; 2) spot welding is carried out after the assembly according to a process diagram, manual electric arc welding is adopted for spot welding, and the polarity is reversed; 3) the first layer of welding adopts manual electric arc welding, and the polarity adopts reverse connection; 4) the second layer of welding adopts automatic submerged arc welding, and the polarity adopts reverse connection; 5) and carrying out PT nondestructive testing and air tightness testing on the welding seam. The invention has convenient operation and greatly reduces the production cost. The invention is used for the iron removal filter.

Description

The welding method of deironing filter liner cylindrical shell and outer cylinder body
Technical field
The present invention relates to deironing filter, particularly relate to the welding method of deironing filter liner cylindrical shell and outer cylinder body.
Background technology
Deironing filter is the corollary equipment for condensate system, and install the filter element of some in filter, water is entered by each filter element outside, flows out by the antipriming pipe at filter element center, and impurity is trapped within filter element surface.In general condensate polishing system, the installation site of deironing filter is after condensate pump, so deironing filter system pressure is higher.Therefore traditional deironing filter material adopts composite plate; Composite plate is expensive, is that general medium-sized and small enterprises all do not afford to do in the manufacturing and purchase use, so there is a lot of enterprises sewage to can not get timely process, contaminated environment, injures the healthy of people.
Summary of the invention
Object of the present invention will provide a kind of easy to operate exactly, can reduce the deironing filter liner cylindrical shell of production cost and the welding method of outer cylinder body.
The object of the present invention is achieved like this: the welding method of deironing filter liner cylindrical shell and outer cylinder body, it is characterized in that: comprise following procedure of processing: 1), on liner cylindrical shell on every tetragonal corner of 300mm × 300mm, drill diameter is the through hole of Φ 10, and removes burr; 2), by tack welding after process chart assembling, tack welding adopts manual electric arc welding, and polarity adopts reversal connection; The packing material trade mark is: A302; Diameter is: ¢ 2.5; Electric current is: 80-85(A); Voltage is: 22-23(V); 3), ground floor welding adopts manual electric arc welding, polarity employing reversal connection; The packing material trade mark is: A302; Diameter is: ¢ 2.5; Electric current is: 80-85(A); Voltage is: 22-23(V); Speed is: 12-13(cm/min); 3), second layer welding adopts Lincoln weld, polarity employing reversal connection; The packing material trade mark is: A302; Diameter is: ¢ 3.2; Electric current is: 100-110(A); Voltage is: 22-23(V); Speed is: 15-16(cm/min); 5), butt welded seam carries out PT Non-Destructive Testing and air-tight test.
Liner cylindrical shell employing material of the present invention is: 06Cr19Ni10; Described outer cylinder body employing material is: Q345R.
The present invention is easy to operate, significantly reduces production cost.
Detailed description of the invention
The welding method of deironing filter liner cylindrical shell and outer cylinder body, is characterized in that: comprise following procedure of processing: 1), on liner cylindrical shell on every tetragonal corner of 300mm × 300mm, drill diameter is the through hole of Φ 10, and removes burr; 2), by tack welding after process chart assembling, tack welding adopts manual electric arc welding, and polarity adopts reversal connection; The packing material trade mark is: A302; Diameter is: ¢ 2.5; Electric current is: 80-85(A); Voltage is: 22-23(V); 3), ground floor welding adopts manual electric arc welding, polarity employing reversal connection; The packing material trade mark is: A302; Diameter is: ¢ 2.5; Electric current is: 80-85(A); Voltage is: 22-23(V); Speed is: 12-13(cm/min); 4), second layer welding adopts Lincoln weld, polarity employing reversal connection; The packing material trade mark is: A302; Diameter is: ¢ 3.2; Electric current is: 100-110(A); Voltage is: 22-23(V); Speed is: 15-16(cm/min); 5), butt welded seam carries out PT Non-Destructive Testing and air-tight test.Described liner cylindrical shell employing material is: 06Cr19Ni10; Described outer cylinder body employing material is: Q345R.

Claims (2)

1. the welding method of deironing filter liner cylindrical shell and outer cylinder body, is characterized in that: comprise following procedure of processing: 1), on liner cylindrical shell on every tetragonal corner of 300mm × 300mm, drill diameter is the through hole of Φ 10, and removes burr; 2), by tack welding after process chart assembling, tack welding adopts manual electric arc welding, and polarity adopts reversal connection; The packing material trade mark is: A302; Diameter is: Φ 2.5; Electric current is: 80-85A; Voltage is: 22-23V; 3), ground floor welding adopts manual electric arc welding, polarity employing reversal connection; The packing material trade mark is: A302; Diameter is: Φ 2.5; Electric current is: 80-85A; Voltage is: 22-23V; Speed is: 12-13cm/min; 4), second layer welding adopts Lincoln weld, polarity employing reversal connection; The packing material trade mark is: A302; Diameter is: Φ 3.2; Electric current is: 100-110A; Voltage is: 22-23V; Speed is: 15-16cm/min; 5), butt welded seam carries out PT Non-Destructive Testing and air-tight test.
2. the welding method of deironing filter liner cylindrical shell according to claim 1 and outer cylinder body, is characterized in that: described liner cylindrical shell employing material is: 06Cr19Ni10; Described outer cylinder body employing material is: Q345R.
CN201310683075.XA 2013-12-16 2013-12-16 Welding method for liner cylinder and outer cylinder of iron removal filter Active CN103624365B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310683075.XA CN103624365B (en) 2013-12-16 2013-12-16 Welding method for liner cylinder and outer cylinder of iron removal filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310683075.XA CN103624365B (en) 2013-12-16 2013-12-16 Welding method for liner cylinder and outer cylinder of iron removal filter

Publications (2)

Publication Number Publication Date
CN103624365A CN103624365A (en) 2014-03-12
CN103624365B true CN103624365B (en) 2016-03-16

Family

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Family Applications (1)

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CN201310683075.XA Active CN103624365B (en) 2013-12-16 2013-12-16 Welding method for liner cylinder and outer cylinder of iron removal filter

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CN (1) CN103624365B (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4273838A (en) * 1976-03-08 1981-06-16 Combustion Engineering, Inc. Weld metal resistant to neutron-bombardment embrittlement
CN101774068A (en) * 2009-12-25 2010-07-14 鲁西工业装备有限公司 Submerged-arc welding process of stainless steel composite steel plate
CN101913014A (en) * 2010-08-24 2010-12-15 中冶集团华冶资源开发有限责任公司 Welding method of stainless steel composite board
CN102357741A (en) * 2011-09-07 2012-02-22 无锡市创新化工设备有限公司 Girth welding technology for vacuum container
CN102794550A (en) * 2012-07-26 2012-11-28 江苏民生特种设备集团有限公司 Method for welding terminal circular seams of compound steel plates

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4273838A (en) * 1976-03-08 1981-06-16 Combustion Engineering, Inc. Weld metal resistant to neutron-bombardment embrittlement
CN101774068A (en) * 2009-12-25 2010-07-14 鲁西工业装备有限公司 Submerged-arc welding process of stainless steel composite steel plate
CN101913014A (en) * 2010-08-24 2010-12-15 中冶集团华冶资源开发有限责任公司 Welding method of stainless steel composite board
CN102357741A (en) * 2011-09-07 2012-02-22 无锡市创新化工设备有限公司 Girth welding technology for vacuum container
CN102794550A (en) * 2012-07-26 2012-11-28 江苏民生特种设备集团有限公司 Method for welding terminal circular seams of compound steel plates

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
06Cr19Ni10与Q345R焊条电弧焊焊接工艺;王立跃等;《热加工工艺》;20130430;第42卷(第7期);第189-190页 *
16MnR+0Cr18Ni9复合钢板的焊接;施昱等;《焊接技术》;20060228;第35卷(第1期);第28-30页 *
S31603+Q345R不锈钢复合板制压力容器的焊接工艺;茆长波等;《中国科技财富》;20120531(第10期);第180页左栏第3段-右栏倒数第2段,图1 *
复合板16MnR+0Cr18Ni9焊接工艺;黄孙民;《技术与市场》;20111231;第18卷(第9期);第72-73、75页 *

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Effective date of registration: 20220428

Address after: 214500 Zhenjiang River Road, Xinqiao, Jingjiang City, Taizhou City, Jiangsu Province, 28

Patentee after: NAIR ENERGY EQUIPMENT Co.,Ltd.

Address before: 214500 Zhenjiang River Road, Xinqiao, Jingjiang City, Taizhou City, Jiangsu Province, 28

Patentee before: JIANGSU NAIR METALLURGY & ELECTRIC POWER GROUP Co.,Ltd.