CN103621645B - boiling device capable of continuously producing - Google Patents
boiling device capable of continuously producing Download PDFInfo
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- CN103621645B CN103621645B CN201310565953.8A CN201310565953A CN103621645B CN 103621645 B CN103621645 B CN 103621645B CN 201310565953 A CN201310565953 A CN 201310565953A CN 103621645 B CN103621645 B CN 103621645B
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Abstract
The invention provides a soybean milk boiling device capable of continuously producing. A soybean milk boiling system provided by the invention is controlled by a control system; the control system comprises a touch screen and a PLC (Programmable Logic Controller); the soybean milk boiling system comprises a soybean milk outlet pipeline, a soybean milk inlet pipeline, a steam pipeline, a first pot type soybean milk boiling device, a second pot type soybean milk boiling device, a third pot type soybean milk boiling device, a fourth pot type soybean milk boiling device, a heat-insulation buffering barrel, a rotor pump and a continuous soybean milk outlet pipeline. According to the soybean milk boiling device, closed type soybean milk boiling is adopted so that the heating efficiency is high, the influences caused by the environment are small and high-quality cooked soybean milk is obtained. Half-cooked, air blocking and soybean milk spraying problems of an existing continuous soybean milk boiling system are avoided. With the adoption of a heating device, the problem that the heating is not uniform caused by the fact that a flow speed of a pipe wall boundary layer of a pipeline type heating device is overcome. The closed type soybean milk boiling generates less foams and a de-foaming agent is not needed, so that the cost is reduced and the hidden danger of an additive are eliminated. According to the heat-insulation buffering barrel, a production process is stable, the flexibility of a production technique is increased and the flavor of soybean products is improved.
Description
Technical field
The present invention relates to one can quantity-produced soya-bean milk cooking device, belongs to soya-bean milk cooking device technical field.
Background technology
Mashing off is an important step in food and chemical products production process.Bean product need to stablize in producing, energy-conservation, continuous print mashing off process, and high-quality ripe slurry production technology is the important measures ensureing product quality and output.Because the external factor affecting mashing off technique is more, as environment temperature, mode of heating, soymilk concentration etc.Therefore, adopt the method for continuous mashing off also different, continuous mashing off conventional at present has exchange type continuous boiling sizing device, open type steam continuous boiling sizing device, closed steam continuous boiling sizing device, and these devices generally adopt the method progressively heated in slurry flow process.Owing to needing soya-bean milk to keep certain hour in bean product production process under fluidized state, the problem that soya-bean milk is half-cooked so above-mentioned mashing off mode all exists, whitewashing, gas are stifled, easily causes that soya-bean milk quality is unstable, speed of production is uneven.
Summary of the invention
The object of the invention is to solve above-mentioned prior art Problems existing, namely conventional continuous mashing off has exchange type continuous boiling sizing device, open type steam continuous boiling sizing device, closed steam continuous boiling sizing device, and these devices generally adopt the method progressively heated in slurry flow process.Owing to needing soya-bean milk to keep certain hour in bean product production process under fluidized state, the problem that soya-bean milk is half-cooked so above-mentioned mashing off mode all exists, whitewashing, gas are stifled, easily causes that soya-bean milk quality is unstable, speed of production is uneven.And then provide one can quantity-produced soya-bean milk cooking device.
The object of the invention is to be achieved through the following technical solutions:
One can quantity-produced soya-bean milk cooking device, and comprising: control system and mashing off system, mashing off system is controlled by control system, and described control system comprises touch-screen and PLC, and described mashing off system comprises pulp pipeline, pulp-inlet pipe road, jet chimney, first pot type soya-bean milk cooking device, second pot type soya-bean milk cooking device, 3rd pot type soya-bean milk cooking device, 4th pot type soya-bean milk cooking device, insulation buffer barrel, impeller pump and continuous pulp pipeline, described first pot type soya-bean milk cooking device, second pot type soya-bean milk cooking device, the grout outlet of the 3rd pot type soya-bean milk cooking device and the 4th pot type soya-bean milk cooking device is connected by the stock inlet of pulp pipeline with insulation buffer barrel, pulp-inlet pipe road respectively with the first pot type soya-bean milk cooking device, second pot type soya-bean milk cooking device, 3rd pot type soya-bean milk cooking device is connected with the stock inlet of the 4th pot type soya-bean milk cooking device, jet chimney respectively with the first pot type soya-bean milk cooking device, second pot type soya-bean milk cooking device, 3rd pot type soya-bean milk cooking device, 4th pot type soya-bean milk cooking device is connected with the steam inlet of insulation buffer barrel, and the insulation grout outlet of buffer barrel is connected with the entrance of impeller pump, and rotor delivery side of pump is connected with continuous pulp pipeline.
Control system of the present invention has human-computer interaction terminal program, system cloud gray model monitoring programme and system testing maintenance program, human-computer interaction terminal program is the program between touch-screen and PLC, mainly contain following function: the system operational parameters input user and set information are updated to PLC by touch-screen, according to the change of process units state, show the change of each controlled quentity controlled variable in PLC in time; System cloud gray model monitoring programme major function: follow procedure design and plant running state start associated production device, by regulatory process, the discontinuous production process of each device is connected mutually, realize whole system continuous seepage, the state change in production process is sent to touch-screen in time and shows; System testing maintenance program major function: by the change of some controlled quentity controlled variable in PLC control system and display, the fault existed in quick judgement system, facilitates system maintenance and maintenance.
The present invention utilizes PLC control system by the soya-bean milk cooking device combinatorial regulation of multiple discontinuous production, utilizes insulation buffer barrel to realize continuous mashing off.Now to adopt the continuous seepage mashing off system of four pot type soya-bean milk cooking devices, sketch production procedure of the present invention:
System electrification, after System self-test fault-free, enter work ready state.User inputs this continuous mashing off output and slurry-outlet velocity on the touchscreen, presses start button and can enter production procedure.First control system starts the first pot type soya-bean milk cooking device, and starts the working time of recording the first pot type soya-bean milk cooking device; After the first pot type soya-bean milk cooking device completes into slurry and starts heating, start the second pot type soya-bean milk cooking device; After the second pot type soya-bean milk cooking device completes into slurry and starts heating, start the 3rd pot type soya-bean milk cooking device; Wait for that the first pot type soya-bean milk cooking device completes mashing off, stop the timer of record first pot type soya-bean milk cooking device (this time is the production cycle that a tank is starched); According to the production cycle that slurry-outlet velocity and a tank are starched, the state parameter such as speed of production, residue working time can be gone out by formulae discovery, utilize multiple spot liquid-level switch state in insulation buffer barrel, at regulation moment startup the 4th pot type soya-bean milk cooking device.
Subsequent production process is then by multiple spot liquid-level switch state in insulation buffer barrel, and sequence starting first pot type soya-bean milk cooking device, the second pot type soya-bean milk cooking device, the 3rd pot type soya-bean milk cooking device and the 4th pot type soya-bean milk cooking device, form production cycle.Control system constantly detects multiple spot liquid-level switch state in insulation buffer barrel in process of production, needs to wait for that liquid level reaches startup liquid level before starting pulp impeller pump; When liquid level reaches the high liquid level point of setting, stop starting next pot type soya-bean milk cooking device, when liquid level is lower than pot type soya-bean milk cooking device start-up point, start next pot type soya-bean milk cooking device; Circulate execution according to this, until reach the output of setting.
Compared with existing continuous boiling sizing device, tool of the present invention has the following advantages:
Adopt the airtight mashing off efficiency of heating surface high, affected by environment little, high-quality ripe slurry can be obtained.Avoid existing continuous mashing off system ubiquitous half-cooked, gas blocks up, the problem of whitewashing.Starting when reaching uniform temperature in mashing off process to stir, preventing a large amount of foam.Heater overcomes the low heating problem of non-uniform caused of pipe type heating device ubiquity tube wall boundary-layer flow velocity.It is few that airtight mashing off produces foam, do not need defoamer, namely reduces costs and also eliminate additive hidden danger.Insulation buffer barrel can either make smooth production process, increases production technology flexibility again, improves bean product local flavor.This control system can realize Automation of Manufacturing Process, raises labour productivity, simple to operate.Running parameter in production process all shows with numeral and state diagram mode, can quantitative monitoring production process.Can be connected with subsequent production line, realize the bean product production automation.
Accompanying drawing explanation
Fig. 1 is that the present invention can the structural representation of quantity-produced soya-bean milk cooking device;
Fig. 2 is that the present invention can quantity-produced soya-bean milk cooking device touch screen program structure chart;
Fig. 3 is that the present invention can the PLC program flow diagram of quantity-produced soya-bean milk cooking device;
Fig. 4 is touch-screen and PLC control module electrical connection diagram;
Fig. 5 is PLC switching value electrical connection schematic diagram;
Fig. 6 is PLC expanding digital modular electrical connection diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail: the present embodiment is implemented under premised on technical solution of the present invention, gives detailed embodiment, but protection scope of the present invention is not limited to following embodiment.
As shown in Figure 1, one involved by the present embodiment can quantity-produced soya-bean milk cooking device, and comprising: control system and mashing off system, mashing off system is controlled by control system, described control system comprises touch-screen 1 and PLC 2, and described mashing off system comprises pulp pipeline 3, pulp-inlet pipe road 4, jet chimney 5, first pot type soya-bean milk cooking device 7, second pot type soya-bean milk cooking device 8, 3rd pot type soya-bean milk cooking device 9, 4th pot type soya-bean milk cooking device 10, insulation buffer barrel 11, impeller pump 12 and continuous pulp pipeline 13, described first pot type soya-bean milk cooking device 7, second pot type soya-bean milk cooking device 8, the grout outlet of the 3rd pot type soya-bean milk cooking device 9 and the 4th pot type soya-bean milk cooking device 10 is connected by the stock inlet of pulp pipeline 3 with insulation buffer barrel 11, pulp-inlet pipe road 4 respectively with the first pot type soya-bean milk cooking device 7, second pot type soya-bean milk cooking device 8, 3rd pot type soya-bean milk cooking device 9 is connected with the stock inlet of the 4th pot type soya-bean milk cooking device 10, jet chimney 5 respectively with the first pot type soya-bean milk cooking device 7, second pot type soya-bean milk cooking device 8, 3rd pot type soya-bean milk cooking device 9, 4th pot type soya-bean milk cooking device 10 is connected with the steam inlet of insulation buffer barrel 11, and the grout outlet of insulation buffer barrel 11 is connected with the entrance of impeller pump 12, and the outlet of impeller pump 12 is connected with continuous pulp pipeline 13.
Further, also comprise pipe blow-through 6, described pipe blow-through 6 is respectively with the first pot type soya-bean milk cooking device 7, second pot type soya-bean milk cooking device 8, the 3rd pot type soya-bean milk cooking device 9, the 4th pot type soya-bean milk cooking device 10 be incubated buffer barrel 11 and be connected, for cleaning the first pot type soya-bean milk cooking device 7, second pot type soya-bean milk cooking device 8, the 3rd pot type soya-bean milk cooking device 9, the 4th pot type soya-bean milk cooking device 10 and insulation buffer barrel 11.
The MP277 type that described touch-screen 1 adopts Siemens to produce 10 cun of touch-screens, described PLC 2 adopts siemens PLC series CPU224CN as controller.
Control system is made up of touch-screen 1 and PLC 2, is connected therebetween by fieldbus; Pulp pipeline 3 is the pipelines connecting multiple pot type soya-bean milk cooking device, and the slurries of pulp pipeline can rely on drop or liquor pump to enter insulation buffer barrel 11; Pulp-inlet pipe road 4 is connected with multiple pot type soya-bean milk cooking device, for life slurry is input to soya-bean milk cooking device; Jet chimney 5 and multiple pot type soya-bean milk cooking device, be incubated buffer barrel and be connected, need can import in soya-bean milk cooking device during heating slurry, need certain steam to enter insulation buffer barrel in addition, to ensure that in buffer barrel, slurries keep set point of temperature.Establish four liquid-level switches in insulation buffer barrel, minimum one is low liquid-level switch (when liquid is in contact with it connect, turn off during disconnection), for the production of at the end of turn off impeller pump in time; Next is impeller pump primer fluid bit switch, and when after this switch connection, the flow that impeller pump starts to set exports slurries; Be upwards delayed startup liquid-level switch again, when this switch connection, no longer by the pot type mashing off device start of free time, but postpone a period of time (setting value) again by the pot type mashing off device start of free time after waiting it to disconnect; Topmost a liquid-level switch is overflow toggle, connects alarm and turn off pulp pipeline when it.
After continuous boiling sizing device works on power, user, after touch-screen 1 inputs manufacturing parameter and various procedure parameter, starts production routine; The parameter of setting is sent to PLC 2 by touch-screen 1, PLC 2 starts the first pot type soya-bean milk cooking device 7 by production control procedures and starts the work timer of the first pot type soya-bean milk cooking device 7, and first the first pot type soya-bean milk cooking device 7 injects raw slurry after starting through pulp-inlet pipe road 4; Inject the raw slurry of Steam Heating through jet chimney 5 after the raw slurry of first pot type soya-bean milk cooking device 7 fills, and start the second pot type soya-bean milk cooking device 8; Second pot type soya-bean milk cooking device 8 injects raw slurry through pulp-inlet pipe road 4; Inject the raw slurry of Steam Heating through jet chimney 5 after the raw slurry of second pot type soya-bean milk cooking device 8 fills, and start the 3rd pot type soya-bean milk cooking device 9; Inject the raw slurry of Steam Heating through jet chimney 5 after the raw slurry of 3rd pot type soya-bean milk cooking device 9 fills, wait for that the first pot type soya-bean milk cooking device 7 mashing off process completes; After first pot type soya-bean milk cooking device 7 mashing off process completes, the first pot type soya-bean milk cooking device 7 is stopped to work timer, record the mashing off cycle (i.e. the working time of the first pot type soya-bean milk cooking device 7) of a tank slurry, by pulp pipeline 3, ripe slurry is injected insulation buffer barrel 11; Along with in insulation buffer barrel 11, ripe Starch Level raises gradually, and first low liquid-level switch is connected, if only inject the ripe slurry of a tank, impeller pump 12 primer fluid bit switch is disconnected; By the time the second pot type soya-bean milk cooking device 8 mashing off process completes, by grout outlet 3, ripe slurry is injected insulation buffer barrel 11, the liquid level of insulation buffer barrel 11 continues to rise, impeller pump 12 primer fluid bit switch is connected, start impeller pump 12 to start ripe stock pump to enter continuous pulp pipeline 13, start the 4th pot type soya-bean milk cooking device 10; If occur in plant running process that insulation buffer barrel 11 liquid level exceedes delayed startup liquid-level switch, then delayed startup liquid-level switch is connected, now put into operation as available free pot type soya-bean milk cooking device then suspends this pot type soya-bean milk cooking device of startup, but after waiting for that delayed startup liquid-level switch disconnects, then put into operation; 4th pot type soya-bean milk cooking device 10 enters after slurry terminates and injects the raw slurry of Steam Heating through jet chimney 5, and starts the first pot type soya-bean milk cooking device 7; Enter circulation production process later.
Continuous boiling sizing device stops production having two kinds of modes, one is by setting output (soybean milk boiling tank number): after output reaches setting tank number, control system does not restart next pot type soya-bean milk cooking device, run by the soya-bean milk cooking device started, in insulation buffer barrel, liquid level finally drops to low liquid-level switch position; Now, low liquid-level switch disconnects, and start-up study counter, cuts out impeller pump after the time reaching setting, end-of-life process.Another kind of mode presses stop button, system does not stop the current pot type soya-bean milk cooking device entering slurry, no longer start the pot type soya-bean milk cooking device after this, being ready to run, run by the soya-bean milk cooking device started, in insulation buffer barrel, liquid level finally drops to low liquid-level switch position; Now, low liquid-level switch disconnects, and start-up study counter, cuts out impeller pump after the time reaching setting, end-of-life process.
Cleaning equipment is then after production process terminates, switch cleaning process switch, press the cleaning button on touch-screen, run cleaning control program, start the cleaning process of the first pot type soya-bean milk cooking device 7, second pot type soya-bean milk cooking device 8, the 3rd pot type soya-bean milk cooking device 9 and the 4th pot type soya-bean milk cooking device 10 according to this, after executing, cleaning process switch is resetted.
The volume of insulation buffer barrel 11 equals the volume being greater than a pot type soya-bean milk cooking device 2.5 times, the layout of liquid-level switch should meet following condition: low liquid-level switch should be arranged in the bottom of insulation buffer barrel, low liquid-level switch should than the volume large 5% ~ 10% of 1 grouting to the buffer barrel volume of impeller pump primer fluid bit switch, impeller pump primer fluid bit switch approximates the volume of 1 grouting to the buffer barrel volume of delayed startup liquid-level switch, and overflow toggle is then placed on buffer barrel top.
Fig. 2 is touch screen program structure chart, is divided into key frame, operation monitoring picture, setting parameter picture and test maintaining picture.Key frame is used for selection and enters subordinate's display frame; Operation monitoring picture for showing service data and running status in production process, as running status, insulation buffer barrel liquid level, impeller pump rotating speed, condition of production information, the various control button of each pot type soya-bean milk cooking device; Setting parameter picture is for inputting the systematic parameter conformed to actual production line: as the impeller pump rotating speed of surveying and flow relation, be incubated the low liquid-level switch of buffer barrel and be disconnected to and remain slurries and all pump the time etc.; Test maintaining picture shows the state of each crucial electricity in continuous boiling sizing device with button, the mode that indicates icon and arrange icon, utilizes these states to show and control button, can facilitate system maintenance and looking up the fault.
Fig. 3 is can the PLC program flow diagram of quantity-produced soya-bean milk cooking device, is made up of quit work control program, cleaning procedure and test maintaining program of PLC initialization section (self-check of device and read the running parameter of setting), device operation control routine, device.
Touch-screen and PLC control module are electrically connected as shown in Figure 4, MP277 type 10 cun of touch-screens that touch-screen adopts Siemens to produce, and use WinCC flexible2007 software to carry out Configuration Design; PLC adopts siemens PLC series CPU224CN, adopts Micro-Win V6.0 to programme.Connect with MP1/PP work cable between PLC and touch-screen, realize the information exchange between two equipment.
PLC switching value is electrically connected as shown in Figure 5, and the left side is the output quantity that PLC controls, and starting, cleaning startup, warning, impeller pump start and stop for controlling the work of pot type soya-bean milk cooking device; Right-hand component is input switch amount, for test button operation and state change, starts or close relevant process units by production procedure.
PLC expanding digital modular electrical connects as shown in Figure 6, adopts EM223 as number connect test module, and its input is used for the change of checkout gear state, and output is used for overflow control magnetic valve, not can be used as spare terminal with terminal.
The above; be only the present invention's preferably detailed description of the invention; these detailed description of the invention are all based on the different implementations under general idea of the present invention; and protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (5)
1. one kind can quantity-produced soya-bean milk cooking device, it is characterized in that, comprise: control system and mashing off system, mashing off system is controlled by control system, described control system comprises touch-screen (1) and PLC (2), described mashing off system comprises pulp pipeline (3), pulp-inlet pipe road (4), jet chimney (5), first pot type soya-bean milk cooking device (7), second pot type soya-bean milk cooking device (8), 3rd pot type soya-bean milk cooking device (9), 4th pot type soya-bean milk cooking device (10), insulation buffer barrel (11), impeller pump (12) and continuous pulp pipeline (13), described first pot type soya-bean milk cooking device (7), second pot type soya-bean milk cooking device (8), 3rd pot type soya-bean milk cooking device (9) is connected by the stock inlet of pulp pipeline (3) with insulation buffer barrel (11) with the grout outlet of the 4th pot type soya-bean milk cooking device (10), pulp-inlet pipe road (4) respectively with the first pot type soya-bean milk cooking device (7), second pot type soya-bean milk cooking device (8), 3rd pot type soya-bean milk cooking device (9) is connected with the stock inlet of the 4th pot type soya-bean milk cooking device (10), jet chimney (5) respectively with the first pot type soya-bean milk cooking device (7), second pot type soya-bean milk cooking device (8), 3rd pot type soya-bean milk cooking device (9), 4th pot type soya-bean milk cooking device (10) is connected with the steam inlet of insulation buffer barrel (11), the grout outlet of insulation buffer barrel (11) is connected with the entrance of impeller pump (12), the outlet of impeller pump (12) is connected with continuous pulp pipeline (13), establish four liquid-level switches in insulation buffer barrel (11), connect when liquid is in contact with it, turn off during disconnection, minimum one is low liquid-level switch, for the production of at the end of turn off impeller pump in time, it is impeller pump primer fluid bit switch, when after this switch connection, the flow that impeller pump starts to set exports slurries, be upwards delayed startup liquid-level switch again, when this switch connection, no longer the pot type soya-bean milk cooking device of free time started, but postpone a period of time by setting value after waiting it to disconnect and again the pot type soya-bean milk cooking device of free time is started, topmost a liquid-level switch is overflow toggle, connects alarm and turn off pulp pipeline when it.
2. according to claim 1 can quantity-produced soya-bean milk cooking device, it is characterized in that, also comprise pipe blow-through (6), described pipe blow-through (6) is respectively with the first pot type soya-bean milk cooking device (7), the second pot type soya-bean milk cooking device (8), the 3rd pot type soya-bean milk cooking device (9), the 4th pot type soya-bean milk cooking device (10) be incubated buffer barrel (11) and be connected.
3. according to claim 1 can quantity-produced soya-bean milk cooking device, it is characterized in that, MP277 type 10 cun of touch-screens that described touch-screen (1) adopts Siemens to produce.
4. according to claim 1 can quantity-produced soya-bean milk cooking device, it is characterized in that, described PLC (2) adopts siemens PLC series CPU224CN as controller.
5. according to claim 1 can quantity-produced soya-bean milk cooking device, it is characterized in that, the volume of insulation buffer barrel (11) equals the volume being greater than a pot type soya-bean milk cooking device 2.5 times.
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| CN201310565953.8A CN103621645B (en) | 2013-11-14 | 2013-11-14 | boiling device capable of continuously producing |
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| CN201310565953.8A CN103621645B (en) | 2013-11-14 | 2013-11-14 | boiling device capable of continuously producing |
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| CN103621645B true CN103621645B (en) | 2015-06-03 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105994660A (en) * | 2016-07-29 | 2016-10-12 | 海宁水磨坊自动化设备有限公司 | Ladder type self-flowing and self-washing numerical control continuous soybean milk boiling device |
| CN108259534A (en) * | 2016-12-29 | 2018-07-06 | 佛山市顺德区美的电热电器制造有限公司 | Reminding method, system and the cooker of cooking status |
| CN114468231A (en) * | 2021-12-28 | 2022-05-13 | 康得利智能科技(浙江)有限公司 | Continuous pulp boiling method |
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