CN103616394A - Method for confirming grinding crystal orientation of diamond - Google Patents
Method for confirming grinding crystal orientation of diamond Download PDFInfo
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- CN103616394A CN103616394A CN201310672397.4A CN201310672397A CN103616394A CN 103616394 A CN103616394 A CN 103616394A CN 201310672397 A CN201310672397 A CN 201310672397A CN 103616394 A CN103616394 A CN 103616394A
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- 239000013078 crystal Substances 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 39
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 22
- 239000010432 diamond Substances 0.000 title claims abstract description 22
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000003754 machining Methods 0.000 abstract description 3
- 238000012512 characterization method Methods 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 abstract 1
- 241000662429 Fenerbahce Species 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 2
- 229910001573 adamantine Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000007516 diamond turning Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
一种确定金刚石研磨晶向的方法，属于超精密机械加工技术领域。所述方法：（1）研磨单晶金刚石晶体得到一个研磨面，与需要研磨加工的晶面相交形成一条棱；（2）测定所得研磨面的晶面指数；（3）测定需要研磨加工表面的晶面指数；（4）测定需要加工的表面上因加工留下的沟槽与步骤（1）中的棱之间的夹角；（5）依据步骤（2）至步骤（4）所测数据经计算得到研磨方向的具体晶向指数或方向。本发明通过预先提供一个研磨面与需要研磨加工表面形成的一条棱作为参考晶向的办法，只需要对晶面晶向做初始的标定，就可以在后续的研磨加工中采用激光共聚焦显微镜测量出具体研磨方向的表征参数，不需要记录金刚石工件放置的空间位置和姿态，方便快捷。
The invention discloses a method for determining the crystal orientation of diamond grinding, which belongs to the technical field of ultra-precision machining. The method: (1) grinding a single crystal diamond crystal to obtain a grinding surface, which intersects with a crystal plane to be ground to form an edge; (2) measuring the crystal plane index of the obtained grinding surface; (3) measuring the surface index to be ground. Crystal plane index; (4) Determining the angle between the groove left by the processing on the surface to be processed and the edge in step (1); (5) Based on the measured data from step (2) to step (4) The specific crystal orientation index or direction of the grinding direction is obtained through calculation. The present invention pre-provides an edge formed by a grinding surface and a surface to be ground as a reference crystal orientation, and only needs to initially calibrate the crystal orientation of the crystal plane, and can use a laser confocal microscope for measurement in the subsequent grinding process. The characterization parameters of the specific grinding direction do not need to record the spatial position and attitude of the diamond workpiece, which is convenient and quick.
Description
Technical field
The invention belongs to ultraprecise Machining Technology field, relate to the method in a kind of definite diamond lap crystal orientation.
Background technology
Adamas is with its unique physical and mechanical properties, and especially its high hardness, has in industry manufacture and scientific and technical research field the application that is difficult to substitute.The U.S., eighties of last century end of the fifties, has developed SPDT(Single Point Diamond Turning for adapting to the demand for development of ultra precision cutting technology) technology.In this technology, adamas is as cutting tool manufactured materials, and this also makes diamond cutter manufacturing technology become the gordian technique in ultraprecise field of machining.
Adamas itself has strong anisotropy.Most typical in the present rubbing characteristics of this property list is exactly that the material removal efficiency in the different crystal face crystal orientation of adamas presents significant difference under same mechanical lapping condition.In reality, when to adamantine some crystal face attrition process, in order to raise the efficiency, adjustment that always will be gradually, finds the grinding direction that material removing rate is high, and concrete sign is ground the parameter values of direction and is difficult to obtain.Yet the anisotropic feature of adamantine this material removal efficiency, also for we provide a kind of method of controlling diamond lap efficiency, grinds direction by control and reaches the object of controlling grinding efficiency.This just requires to determine the corresponding relation between wearing and tearing efficiency and concrete grinding direction.
Summary of the invention
For the problem of prior art existence, the invention provides a kind of method of definite diamond lap direction.
As shown in Fig. 1, the method for definite diamond lap direction provided by the invention, comprises the steps:
(1) grind single-crystal diamond crystal and obtain an abrasive surface, require this abrasive surface to intersect with needing the crystal face of attrition process, form a rib;
(2) indices of crystal plane of gained abrasive surface in determination step (1);
(3) measure the indices of crystal plane that need attrition process surface;
(4) angle between the rib in the groove staying because of processing on the surface that mensuration needs to process (direction of groove is consistent with grinding direction) and step (1);
(5) according to step (2) to step (4) the data of surveying just can obtain grinding as calculated concrete indices of crystal direction or the direction of direction.
In said method, in described step (5), the calculating grinding indices of crystal direction of direction or the method for direction are as follows:
If the indices of crystal plane that step (2) records gained abrasive surface in step (1) for (
h 1,
k 1,
l 1), step (3) record need the indices of crystal plane on attrition process surface for (
h 2,
k 2,
l 2), the angle recording in step (4) is
θ, the direction vector that grinds crystal orientation be (
a,
b,
c), so by vector (
h 1,
k 1,
l 1) and (
h 2,
k 2,
l 2) cross product can obtain along the vector of the rib in step (1) for (
k 1 l 2-
l 1 k 2,
l 1 h 2-
h 1 l 2,
h 1 k 2-
k 1 h 2), foundation vector (
a,
b,
c) and vector (
h 2,
k 2,
l 2) dot product be 0 and vector (
a,
b,
c) and vector (
k 1 l 2-
l 1 k 2,
l 1 h 2-
h 1 l 2,
h 1 k 2-
k 1 h 2) angle be
θobtain formula (1):
Bring step (2)-(4) data measured into, by above system of equations, just can be tried to achieve
a,
bwith
cratio, thereby obtain grinding concrete indices of crystal direction or the direction of direction.
In said method, in described step (2) and (3), for measuring the equipment of the indices of crystal plane on diamond lap surface, be X ray crystal direction finder.
In said method, the method of measuring angle in described step (4) is: the image of the angle between the rib in the groove staying first obtain attrition process under laser confocal microscope after and step (1) then measures the angle of angle in this image.
The present invention is by providing in advance an abrasive surface and needing a rib of attrition process surface formation as the way with reference to crystal orientation, only need to do initial demarcation to crystal face crystal orientation, just can in follow-up attrition process, adopt laser confocal microscope to measure the characterization parameter of concrete grinding direction, do not need to record locus and the attitude that adamas workpiece is placed, convenient and swift.
Accompanying drawing explanation
Fig. 1 is for determining the method flow diagram of diamond lap direction;
Fig. 2 is adamas test specimen schematic diagram;
The angle figure at diamond lap lip-deep groove and seamed edge of Fig. 3 for being taken by Laser Scanning Confocal Microscope;
In figure, 1 for crystal orientation is the surface of (001), and 2 is to need processing
the surface in crystal orientation (signal), 3 is octahedral adamas, 4 is adamas workpiece to be processed, 5 is the crossing ribs of two crystal faces, 6 intersect the angle between the rib forming for grinding the groove and two crystal faces that stay from the teeth outwards afterwards, 7 is the linear marking direction along the proper alignment of groove formation, and 8 is that the needs of taking under laser confocal microscope are processed
the surface in crystal orientation.
Embodiment
Below in conjunction with accompanying drawing, technical scheme of the present invention is further described; but be not limited to this; every technical solution of the present invention is modified or is equal to replacement, and not departing from the spirit and scope of technical solution of the present invention, all should be encompassed in protection scope of the present invention.
The surface that needs attrition process in this embodiment is single-crystal diamond crystal
crystal face.Adopt traditional diamond lap method first to grind out the surface 1 that a crystal orientation is (001), this surface and needs are processed
intersect on the surface 2 in crystal orientation, obtains the crossing rib of two crystal faces 5, and the crystal orientation of this rib is [110].Adamas test specimen sketch as shown in Figure 2.In order to make this two crystal faces that surperficial crystal orientation is near the mark, adopt X ray crystal direction finder (the Multiwire Laboratories Ltd. of model MWL110， producer) that the crystal orientation of lapped face is calibrated and measured.Edge needs attrition process
the surface grinding in crystal orientation, at laser confocal microscope (model LEXT OLS3000, the Olympus Corporation of producer) the lower angle 6 of observing and measures the rib of the groove that stays from the teeth outwards after grinding and the crossing formation of two crystal faces, the linear marking direction 7 of the proper alignment forming along groove is actual grinding direction, and from figure, recording this angle is α=60 °.Actual grinding direction is positioned at again needs processing
on the surface in crystal orientation, the vector represented with the indices of crystal direction of crystal face is vertical, establish grind crystal orientation, direction place for (
a b c), so there is formula (2) to set up:
（2）。
So can grind direction vector in direction for (1,1 ,-
), turn to the indices of crystal direction that minimum ratio of integers can obtain this direction and be approximately (2,000 2000
).
Claims (4)
1. the method in definite diamond lap crystal orientation, is characterized in that described method step is as follows:
(1) grind single-crystal diamond crystal and obtain an abrasive surface, require this abrasive surface to intersect with needing the crystal face of attrition process, form a rib;
(2) indices of crystal plane of gained abrasive surface in determination step (1);
(3) measure the indices of crystal plane that need attrition process surface;
(4) groove staying because of processing on the surface that mensuration needs to process and the angle between the rib in step (1), the direction of described groove is consistent with grinding direction;
(5) according to step (2) to step (4) data of surveying, calculate concrete indices of crystal direction or the direction of grinding direction.
2. the method in a kind of definite diamond lap according to claim 1 crystal orientation, it is characterized in that calculating in described step (5) grind the indices of crystal direction of direction or the method for direction as follows:
If the indices of crystal plane that step (2) records gained abrasive surface in step (1) for (
h 1,
k 1,
l 1), step (3) record need the indices of crystal plane on attrition process surface for (
h 2,
k 2,
l 2), the angle recording in step (4) is
θ, the direction vector that grinds crystal orientation be (
a,
b,
c), so by vector (
h 1,
k 1,
l 1) and (
h 2,
k 2,
l 2) cross product can obtain along the vector of the rib in step (1) for (
k 1 l 2-
l 1 k 2,
l 1 h 2-
h 1 l 2,
h 1 k 2-
k 1 h 2), foundation vector (
a, b,
c) and vector (
h 2,
k 2,
l 2) dot product be 0 and vector (
a,
b,
c) and vector (
k 1 l 2-
l 1 k 2,
l 1 h 2-
h 1 l 2,
h 1 k 2-
k 1 h 2) angle be
θobtain following system of equations:
?；
Bring step (2)-(4) data measured into, by above system of equations, tried to achieve
a,
bwith
cratio, thereby obtain grinding concrete indices of crystal direction or the direction of direction.
3. the method in a kind of definite diamond lap according to claim 1 crystal orientation, is characterized in that in described step (2) and (3) being X ray crystal direction finder for measuring the equipment of the indices of crystal plane on diamond lap surface.
4. the method in a kind of definite diamond lap according to claim 1 crystal orientation, it is characterized in that the method for measuring angle in described step (4) is: the image of the angle between the rib in the groove staying first obtain attrition process under laser confocal microscope after and step (1) then measures the angle of angle in this image.
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| CN201310672397.4A CN103616394B (en) | 2013-12-12 | 2013-12-12 | A kind of method determining diamond lap crystal orientation |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551974A (en) * | 2015-01-14 | 2015-04-29 | 浙江凯吉机械设备制造有限公司 | Diamond grinding and polishing method |
| CN106142367A (en) * | 2016-06-30 | 2016-11-23 | 长春理工大学 | A kind of determination method of the fly-cutting monocrystalline germanium hexahedro initial side surface of rotary drum first of two dimension |
| CN108801898A (en) * | 2018-06-15 | 2018-11-13 | 天津大学 | A kind of experimental exploring method for the optimal processing crystal orientation of anisotropic material |
| CN110442987A (en) * | 2019-08-10 | 2019-11-12 | 哈尔滨工业大学 | A kind of single-crystal diamond circular cone pressure head axis direction and grinding angle selection method |
| CN112025530A (en) * | 2020-11-06 | 2020-12-04 | 苏州香榭轩表面工程技术咨询有限公司 | Nano-diamond cutter and preparation method and application thereof |
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| US3190044A (en) * | 1954-09-04 | 1965-06-22 | Villalobos Hum Fernandez-Moran | Apparatus for grinding diamond knives |
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| CN101776619A (en) * | 2009-12-15 | 2010-07-14 | 丹东奥龙射线仪器有限公司 | X-ray crystal orientation device |
| CN103234991A (en) * | 2013-04-01 | 2013-08-07 | 合肥晶桥光电材料有限公司 | Measurement method for crystal material crystal direction |
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2013
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Patent Citations (4)
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| US3190044A (en) * | 1954-09-04 | 1965-06-22 | Villalobos Hum Fernandez-Moran | Apparatus for grinding diamond knives |
| CN101776619A (en) * | 2009-12-15 | 2010-07-14 | 丹东奥龙射线仪器有限公司 | X-ray crystal orientation device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551974A (en) * | 2015-01-14 | 2015-04-29 | 浙江凯吉机械设备制造有限公司 | Diamond grinding and polishing method |
| CN106142367A (en) * | 2016-06-30 | 2016-11-23 | 长春理工大学 | A kind of determination method of the fly-cutting monocrystalline germanium hexahedro initial side surface of rotary drum first of two dimension |
| CN106142367B (en) * | 2016-06-30 | 2017-12-05 | 长春理工大学 | A kind of determination method of two-dimentional six the first initial side surfaces of face rotary drum of fly-cutting monocrystalline germanium |
| CN108801898A (en) * | 2018-06-15 | 2018-11-13 | 天津大学 | A kind of experimental exploring method for the optimal processing crystal orientation of anisotropic material |
| CN110442987A (en) * | 2019-08-10 | 2019-11-12 | 哈尔滨工业大学 | A kind of single-crystal diamond circular cone pressure head axis direction and grinding angle selection method |
| CN110442987B (en) * | 2019-08-10 | 2022-05-10 | 哈尔滨工业大学 | Method for selecting axis direction and grinding angle of conical pressure head of single crystal diamond |
| CN112025530A (en) * | 2020-11-06 | 2020-12-04 | 苏州香榭轩表面工程技术咨询有限公司 | Nano-diamond cutter and preparation method and application thereof |
| CN112025530B (en) * | 2020-11-06 | 2021-03-23 | 上海征世科技有限公司 | A kind of nano-diamond tool and its preparation method and application |
| WO2022095748A1 (en) * | 2020-11-06 | 2022-05-12 | 上海征世科技股份有限公司 | Nano-diamond cutter, preparation method therefor and application thereof |
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|---|---|
| CN103616394B (en) | 2015-12-02 |
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