CN103615518B - A kind of assembling apparatus for gear box of tractor twin shaft assembly and attach together method - Google Patents
A kind of assembling apparatus for gear box of tractor twin shaft assembly and attach together method Download PDFInfo
- Publication number
- CN103615518B CN103615518B CN201210573914.8A CN201210573914A CN103615518B CN 103615518 B CN103615518 B CN 103615518B CN 201210573914 A CN201210573914 A CN 201210573914A CN 103615518 B CN103615518 B CN 103615518B
- Authority
- CN
- China
- Prior art keywords
- shaft
- assembly
- axis
- positioning
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000009434 installation Methods 0.000 claims abstract description 79
- 238000007789 sealing Methods 0.000 claims abstract description 43
- 230000000712 assembly Effects 0.000 claims abstract description 24
- 238000000429 assembly Methods 0.000 claims abstract description 24
- 238000005096 rolling process Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 230000002452 interceptive effect Effects 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims 3
- 229920002302 Nylon 6,6 Polymers 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000006748 scratching Methods 0.000 abstract description 2
- 230000002393 scratching effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 16
- 230000005540 biological transmission Effects 0.000 description 13
- 230000007246 mechanism Effects 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- 239000004677 Nylon Substances 0.000 description 5
- 229920001778 nylon Polymers 0.000 description 5
- 238000011161 development Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
本发明属于机械制造领域,涉及一种用于拖拉机变速箱双轴总成的合装装置及合装方法。本发明所述合装装置,包括:本体组件(9)、两套导向组件(10)、定位组件(11)、吊运钩组件(12)和预装组件(13);在本体组件(9)上,固联有定位组件(11)、两套导向组件(10)和吊运钩组件(12),形成一个固联的“组件整体”;本发明所述合装装置及合装方法,当双轴总成在动力换挡变速箱壳体内实施放置性装配时,可使得双轴总成相互间的啮合齿轮处于正常啮合状态,避免齿轮啮合面产生磕碰硬伤,还可保证双轴总成在一起下落时对位准确,避免轴端密封环受到割刮损伤,另外,该装置结构新颖,方法简单易行,易于实施,具有很好的使用价值。
The invention belongs to the field of mechanical manufacturing, and relates to an assembly device and an assembly method for a tractor gearbox biaxial assembly. The assembly device of the present invention includes: a body assembly (9), two sets of guide assemblies (10), a positioning assembly (11), a lifting hook assembly (12) and a pre-installation assembly (13); in the body assembly (9 ), fixedly connected with a positioning assembly (11), two sets of guide assemblies (10) and a lifting hook assembly (12), forming a fixedly connected "assembly as a whole"; the assembly device and assembly method described in the present invention, When the two-shaft assembly is placed in the power shift gearbox housing, the meshing gears between the two-shaft assemblies can be in a normal meshing state, avoiding bumps on the meshing surfaces of the gears, and ensuring that the two-shaft assembly When falling together, the alignment is accurate, and the shaft end sealing ring is prevented from being damaged by cutting and scratching. In addition, the device has a novel structure, simple method, easy implementation, and has good use value.
Description
技术领域technical field
本发明属于机械制造领域,涉及一种用于拖拉机变速箱双轴总成的合装装置及合装方法。The invention belongs to the field of mechanical manufacturing, and relates to an assembly device and an assembly method for a tractor gearbox biaxial assembly.
背景技术Background technique
变速箱是拖拉机的重要组成部分。目前,国内拖拉机大多仍采用机械换档变速箱,又称人力换挡变速箱,其变速箱壳体与传动机构(齿轮、轴、轴承、套、键等零件)的结构及装配方法。如图1所示。The gearbox is an important part of the tractor. At present, most domestic tractors still use mechanical shift gearboxes, also known as manual shift gearboxes, the structure and assembly method of the gearbox housing and transmission mechanism (gears, shafts, bearings, sleeves, keys, etc.). As shown in Figure 1.
由图1知,机变壳体(系指机械换挡变速箱壳体)1的内腔1a内,安放有传动结构—— 输出轴总成和输入轴总成;机变壳体1上方有一上开口1b;机变壳体1前侧,设置有输出轴用法兰2c安装孔、输入轴上前轴承3b’安装孔;机变壳体1后侧,设置有输出轴上后轴承2b”安装孔和输入轴上后轴承3b”安装孔。As can be seen from Fig. 1, in the inner chamber 1a of the mechanical shift housing (referring to the mechanical shift gearbox housing) 1, there is a transmission structure—the output shaft assembly and the input shaft assembly; there is an upper opening on the top of the mechanical transmission housing 1 1b; the front side of the machine casing 1 is provided with the flange 2c installation hole for the output shaft and the front bearing 3b' installation hole on the input shaft; the rear side of the machine casing 1 is provided with the output shaft rear bearing 2b" installation hole and the input shaft Upper rear bearing 3b” mounting holes.
输出轴总成和输入轴总成在机变壳体1内的装配过程,大致如下:The assembly process of the output shaft assembly and the input shaft assembly in the machine casing 1 is roughly as follows:
1、输出轴总成的安装。首先,在机变壳体1前侧,安放好输出轴用法兰2c、输出轴上前轴承2b’;其次,将输出轴2从机变壳体1的外腔1c且通过轴承安装孔穿入机变壳体1的内腔1a,同时,在穿入过程中,借助上开口1b,将输出轴上后轴承2b”、输出轴上齿轮及套键类安装组件2a,按顺序逐个安装在输出轴2上;随后,旋入锁紧螺母2d并锁紧。1. Installation of output shaft assembly. First, place the output shaft flange 2c and the output shaft front bearing 2b' on the front side of the machine case 1; secondly, insert the output shaft 2 from the outer cavity 1c of the machine case 1 and through the bearing installation hole into the machine case At the same time, during the penetration process, by means of the upper opening 1b, the rear bearing 2b" on the output shaft, the gear on the output shaft and the installation components 2a of key sets are installed on the output shaft 2 one by one in order ; Subsequently, screw in the lock nut 2d and lock it.
2、输入轴总成的安装。首先,在机变壳体1后侧,安放好输入轴上后轴承3b”;其次,将输入轴3从机变壳体1前侧的轴承安装孔内穿入机变壳体1的内腔1a,同上,在穿入的过程中,借助上开口1b,将输入轴上齿轮及套键类安装组件3a,按顺序逐个安装在输入轴3上;最后,装入输入轴上前轴承3b’且安装上前轴承盖3c,至此,完成传动机构在机变壳体1内的整个装配过程。2. Installation of input shaft assembly. Firstly, place the rear bearing 3b” on the input shaft on the rear side of the machine case 1; secondly, insert the input shaft 3 from the bearing installation hole on the front side of the machine case 1 into the inner chamber 1a of the machine case 1, same as above , in the process of penetration, with the help of the upper opening 1b, install the gears and key sets 3a on the input shaft on the input shaft 3 one by one in order; finally, install the front bearing 3b' on the input shaft and install it on the The front bearing cover 3c, so far, completes the entire assembly process of the transmission mechanism in the mechanical variable housing 1 .
随着科学技术的发展,动力换挡变速箱开始在拖拉机上得以应用。所述动力换挡变速箱,系指在不中断动力传递的情况下,采用电气控制液压阀件来对液压换挡离合器进行适时操纵,从而实现变速箱的换挡、换向。这种变速箱,代表着当今拖拉机产品的一个发展方向。With the development of science and technology, power shift gearboxes have begun to be applied on tractors. The power shift gearbox refers to the use of electric control hydraulic valves to timely manipulate the hydraulic shift clutch without interrupting the power transmission, so as to realize the gear shift and direction change of the gearbox. This gearbox represents a development direction of today's tractor products.
需要说明的是,就其变速箱壳体与其传动机构而言,动力换挡变速箱与机械换挡变速箱有着明显的不同,因而也使得其传动机构(齿轮、轴、轴承、套、键等零件)在变速箱壳体内的装配过程也出现不同,即,原有的装配方法已不适用新的装配工艺要求。It should be noted that, as far as the gearbox housing and its transmission mechanism are concerned, the power shift gearbox is obviously different from the mechanical shift gearbox, so the transmission mechanism (gears, shafts, bearings, sleeves, keys, etc.) Parts) are also different in the assembly process in the gearbox housing, that is, the original assembly method is no longer applicable to the new assembly process requirements.
下面,以一实施例说明动力换挡变速箱壳体及传动机构情况,如下:Below, the case of the power shift gearbox and the transmission mechanism are described with an embodiment, as follows:
1、变速箱壳体情况。由图2、图3知,在动变壳体(系指动力换挡变速箱壳体)4上设置有动变壳体前端法兰面4a、动变壳体后端法兰面4d、壳体内腔4c;在动变壳体前端法兰面4a上,设置有前端面孔δ0和两个前端法兰面销孔4b,且两销孔间距尺寸为L2;在壳体内腔4c的隔板上,设置有一轴安装孔δ1和二轴安装孔δ2,且一轴与二轴安装孔距尺寸为L1,另外,还设置有一轴总成和二轴总成下端用轴承孔端面的落差尺寸为H1。1. The condition of the gearbox housing. As can be seen from Figures 2 and 3, the dynamic housing (referring to the power shift gearbox housing) 4 is provided with a front flange surface 4a of the dynamic housing, a flange surface 4d of the rear end of the dynamic housing, and a housing Internal cavity 4c; on the front flange surface 4a of the dynamic housing, there are front-end surface holes δ0 and two pin holes 4b on the front flange surface, and the distance between the two pin holes is L2; on the partition plate of the internal cavity 4c of the housing , the installation hole δ1 for the first shaft and the installation hole δ2 for the second shaft are set, and the distance between the installation holes of the first shaft and the second shaft is L1. In addition, the drop size of the end surface of the bearing hole for the lower end of the first shaft assembly and the second shaft assembly is H1 .
2、传动机构情况。由图4知,传动机构由一轴总成5和二轴总成6组成。在一轴总成5上,设置有:一轴5a、一轴上端用轴承5b’、一轴下端用轴承5b”、一轴上齿轮及套键类安装组件5c、一轴上用离合器总成5d、一轴首端用密封环5e等零部件;在二轴总成6上,设置有:二轴6a、二轴上端用轴承6b’、二轴下端用轴承6b”、二轴上齿轮及套键类安装组件6c、二轴上用离合器总成6d、二轴首端用密封环6e等零部件;另外,一轴总成和二轴总成轴间距尺寸为L1’;一轴总成和二轴总成下端用轴承端面落差尺寸为H1’,即一轴下端用轴承5b”与二轴下端用轴承6b”的端面落差尺寸为H1’;再者,由图4并结合图5、图6知,在一轴首端5a上,设置有多个一轴首端用密封环5e,在二轴首端6a上,同样设置有多个二轴首端用密封环6e。2. The condition of the transmission mechanism. Known from Fig. 4, the transmission mechanism is made up of a shaft assembly 5 and a two shaft assembly 6. On the shaft assembly 5, there are: a shaft 5a, a bearing 5b' for the upper end of the shaft, a bearing 5b" for the lower end of the shaft, a gear and key set assembly 5c on the shaft, and a clutch assembly for the shaft 5d, spare parts such as seal ring 5e for the first end of the first shaft; on the second shaft assembly 6, there are: the second shaft 6a, the bearing 6b' for the upper end of the second shaft, the bearing 6b "for the lower end of the second shaft", the upper gear of the second shaft and Set of key installation components 6c, clutch assembly 6d for the second shaft, sealing ring 6e for the head end of the second shaft and other components; in addition, the distance between the first shaft assembly and the second shaft assembly is L1'; the first shaft assembly The end surface drop size of the bearing for the lower end of the second shaft assembly is H1', that is, the end face drop size of the bearing 5b" for the lower end of the first shaft and the bearing 6b" for the lower end of the second shaft is H1'; moreover, from Figure 4 and combined with Figure 5, As shown in FIG. 6 , on the first shaft end 5a, a plurality of sealing rings 5e for the first shaft end are provided, and on the second shaft first end 6a, a plurality of sealing rings 6e for the second shaft end are also arranged.
由上述图2、图3、图4、图5、图6介绍的情况知,传动机构(一轴总成5、二轴总成6)在动变壳体4内的装配,必将会出现如下情况:From the situation introduced in Figure 2, Figure 3, Figure 4, Figure 5, and Figure 6 above, the assembly of the transmission mechanism (one shaft assembly 5, two shaft assembly 6) in the dynamic housing 4 will inevitably occur The following situations:
1、在动变壳体4上,就其壳体内腔4c而言,除设置有前端面孔δ0、一轴安装孔δ1、二轴安装孔δ2共三处通孔开口外,已经没有其它可供借助的开口(尤其是侧面开口)用于方便一轴总成5和二轴总成6零散件(从开口处进入)的安装,这使得在动变壳体4内的一轴总成5和二轴总成6的装配,已经无法同前述的机变壳体1内的输出轴总成和输入轴总成一样,借助侧开口(上开口1b),实施穿行按顺序逐个散件装配的方法来达到最终装配到位的目的。1. On the dynamic casing 4, as far as the casing inner cavity 4c is concerned, there are no other openings except for the three through-hole openings of the front face δ0, the first-axis installation hole δ1, and the second-axis installation hole δ2. The opening (especially the side opening) is used to facilitate the installation of the first shaft assembly 5 and the second shaft assembly 6 (entering from the opening), which makes the first shaft assembly 5 and the second shaft assembly 6 in the dynamic housing 4 The assembly of the two-axis assembly 6 is no longer the same as the output shaft assembly and input shaft assembly in the aforementioned machine variable housing 1, by means of the side opening (upper opening 1b), the method of passing through and assembling parts one by one in order To achieve the final assembly in place.
2、由于产品结构的设计需要,前端面孔δ0与一轴安装孔δ1、二轴安装孔δ2的俯视布局出现明显的偏置(如图2所示),这使得传动机构(一轴总成5、二轴总成6)在壳体内腔4c内实施放置性装配出现困难,表现在:2. Due to the design requirements of the product structure, the top view layout of the front face δ0, the first-axis installation hole δ1, and the second-axis installation hole δ2 is obviously offset (as shown in Figure 2), which makes the transmission mechanism (one-axis assembly 5 , Two-axis assembly 6) Difficulties in implementing placement assembly in the inner cavity 4c of the housing, manifested in:
a、如若先将一轴总成5放入动变壳体4的壳体内腔4c内,且一轴首端5a’位于一轴安装孔δ1内,此时,若再放置二轴总成6,不仅二轴下端用齿轮6c’ 、要与动变壳体4上的前端面孔δ0发生干涉,而且也会与一轴总成5上的一轴上端用齿轮5c发生干涉,最终导致二轴总成6无法装配到位。a. If the first shaft assembly 5 is put into the housing cavity 4c of the dynamic casing 4, and the head end 5a' of the first shaft is located in the first shaft installation hole δ1, at this time, if the second shaft assembly 6 is placed , not only the gear 6c' for the lower end of the second shaft will interfere with the front face δ0 on the dynamic casing 4, but also interfere with the gear 5c for the upper end of the first shaft assembly 5, which will eventually lead to the 6 cannot be assembled in place.
b、如若先将二轴总成6装入动变壳体4的壳体内腔4c内,且二轴首端6a’位于二轴安装孔δ2内,此时,若再放置一轴总成5,那么,一轴用离合器总成5d上的一轴离合器总成中齿轮5d’,将会与二轴用离合器总成6d发生干涉,最终导致一轴总成5无法装配到位。b. If first put the two-axis assembly 6 into the housing cavity 4c of the dynamic housing 4, and the head end 6a' of the two-axis is located in the second-axis installation hole δ2, at this time, if another axis assembly 5 is placed , then, the gear 5d' of the one-shaft clutch assembly on the one-shaft clutch assembly 5d will interfere with the two-shaft clutch assembly 6d, and finally the one-shaft assembly 5 cannot be assembled in place.
基于上述情况,对其传动机构在动变壳体4内实施“放置性装配”而言,其思路为:首先双轴(一轴总成5、二轴总成6)在外事先完成各自的总成装配,并将相互间啮合的齿轮处于正常啮合状态,即双轴组合在一起,随后一同通过动变壳体4上的前端面孔δ0进入壳体内腔4c内,且使其一轴首端5a’、二轴首端6a’分别置于一轴安装孔δ1和二轴安装孔δ2内,继而达到完成放置性装配的目的。Based on the above situation, for the implementation of "placement assembly" of the transmission mechanism in the dynamic housing 4, the idea is as follows: firstly, the two shafts (one shaft assembly 5 and two shaft assembly 6) complete their respective assembly in advance. Assembled, and the gears meshing with each other are in the normal meshing state, that is, the two shafts are combined together, and then they enter the inner cavity 4c of the housing through the front end face δ0 on the dynamic housing 4, and make the head end 5a of the first shaft ' and the first end 6a' of the second shaft are respectively placed in the first shaft installation hole δ1 and the second shaft installation hole δ2, and then the purpose of placement assembly is achieved.
目前,依据这种思路所采用的双轴总成合装方法,如图7所示。At present, the biaxial assembly method adopted according to this idea is shown in Figure 7.
由图7知,一轴总成5和二轴总成6已在动变壳体4的外部事先完成各自的总成装配,且在操作者的操控下,用吊绳7将二者组合(捆扎)在一起,通过外部的吊运装置(如天车)上的吊钩8将合装后的双轴总成吊运至动变壳体4上方,随后通过前端面孔δ0缓缓落入壳体内腔4c内,并在人工反复对位校正下落方向的情况下,最终使得一轴首端5a’、二轴首端6a’分别置于一轴安装孔δ1和二轴安装孔δ2内,继而采取下一步措施,完成其整个放置性装配。It can be known from Fig. 7 that the first-axis assembly 5 and the second-axis assembly 6 have been assembled in advance on the outside of the dynamic casing 4, and under the control of the operator, the two are combined with the sling 7 ( Bundled) together, the combined biaxial assembly is hoisted to the top of the dynamic casing 4 through the hook 8 on the external lifting device (such as a crane), and then slowly falls into the casing through the front face δ0 In the body cavity 4c, and in the case of manual repeated alignment and correction of the falling direction, the first axis head end 5a' and the second axis head end 6a' are respectively placed in the first axis installation hole δ1 and the second axis installation hole δ2, and then Take the next step and complete its entire placement assembly.
这种方法,虽然可行,但也存在着如下难以解决的问题:Although this method is feasible, it also has the following problems that are difficult to solve:
1、一轴总成5和二轴总成6上相互间齿轮的齿轮啮合状态不好,如经常处于歪斜脱离状态,致使一轴总成和二轴总成轴间距尺寸L1’无法保证,即,L1’与一轴与二轴安装孔距尺寸L1相差太大,这使得一轴首端5a’、二轴首端6a’在下落的过程中难以落入一轴安装孔δ1和二轴安装孔δ2内,需人工用力扶正、反复对位校正才行,这样做,不仅费时费力,而且效率低下。1. The meshing state of the gears on the first shaft assembly 5 and the second shaft assembly 6 is not good, if they are often in a skewed and disengaged state, the distance L1' between the first shaft assembly and the second shaft assembly cannot be guaranteed, that is , L1' is too different from the dimension L1 of the first-axis and second-axis installation holes, which makes it difficult for the first-axis head end 5a' and the second-axis head end 6a' to fall into the first-axis installation hole δ1 and the second-axis installation during the falling process. In the hole δ2, it is necessary to manually straighten and repeatedly align and correct, which is not only time-consuming and labor-intensive, but also inefficient.
2、由于上述啮合齿轮经常处于歪斜脱离状态,另由于一轴总成5和二轴总成6的各自的总重不一,因而致使一轴总成和二轴总成下端用轴承端面落差尺寸H1’无法保证,即,H1’与一轴总成和二轴总成轴承孔端面落差尺寸H1相差太大,同样,在下落的过程中也使得一轴首端5a’、二轴首端6a’难以落入一轴安装孔δ1和二轴安装孔δ2内,另外,这种状况,还使得齿轮的啮合面易产生磕碰硬伤,影响后续产品的使用质量。2. Since the above-mentioned meshing gears are often in a skewed and disengaged state, and because the total weights of the first shaft assembly 5 and the second shaft assembly 6 are different, the drop size of the bearing end faces of the lower end of the first shaft assembly and the second shaft assembly H1' cannot be guaranteed, that is, the difference between H1' and the end face drop size H1 of the bearing holes of the first-axis assembly and the second-axis assembly is too large. 'It is difficult to fall into the first-axis mounting hole δ1 and the second-axis mounting hole δ2. In addition, this situation also makes the meshing surface of the gear prone to bumps and flaws, which affects the quality of subsequent products.
3、在组合捆扎(一轴总成5和二轴总成6)下落的过程中,由于缺乏下落导向,另外加之操作者无法从动变壳体4的四周侧面观察其下落情况予以适时指导校正,因此,即使上述问题不存在,也同样会使一轴首端5a’、二轴首端6a’在落入一轴安装孔δ1和二轴安装孔δ2时,出现下落对位难的问题。3. During the falling process of the combined binding (one-axis assembly 5 and two-axis assembly 6), due to the lack of falling guidance and the fact that the operator cannot observe the falling situation from the surrounding sides of the dynamic casing 4, timely guide and correct it Therefore, even if the above-mentioned problems do not exist, the first shaft head 5a' and the second shaft head 6a' fall into the first shaft installation hole δ1 and the second shaft installation hole δ2, and it will be difficult to fall and align.
4、正是由于上述一轴首端5a’、二轴首端6a’在落入一轴安装孔δ1和二轴安装孔δ2时所出现的下落对位难问题,继而又产生连锁反应,使得一轴首端用密封环5e、二轴首端用密封环6e经常受到一轴安装孔上棱角β1、二轴安装孔上棱角β2的割刮损伤,造成后续使用过程中的密封不严、出现漏油的境况发生,严重影响后续产品的使用质量。4. It is precisely because of the above-mentioned first-axis head end 5a' and second-axis head end 6a' that occur when falling into the first-axis installation hole δ1 and the second-axis installation hole δ2, the problem of falling and alignment is difficult, and then a chain reaction occurs, making The seal ring 5e for the head end of the first shaft and the seal ring 6e for the head end of the second shaft are often scratched and damaged by the corner β1 on the mounting hole of the first shaft and the corner β2 on the mounting hole of the second shaft, resulting in poor sealing and occurrence of The situation of oil leakage has seriously affected the quality of subsequent products.
鉴于此,在动变壳体4内,如何快速、安全地实施传动机构(一轴总成5和二轴总成6)放置性装配,解决双轴总成上齿轮可靠啮合和下落对位难的问题,保证齿轮啮合面不受磕碰硬伤、保证轴端密封环不受割刮损伤,省时省力,提高功效,满足要求,已成为亟待解决的难题。In view of this, how to quickly and safely implement the placement assembly of the transmission mechanism (the first shaft assembly 5 and the second shaft assembly 6) in the dynamic housing 4 to solve the difficulties of reliable meshing and falling alignment of the upper gears of the double shaft assembly It has become an urgent problem to be solved to ensure that the gear meshing surface is not scratched and the shaft end seal ring is not damaged by cutting, saving time and effort, improving efficiency and meeting the requirements.
发明内容Contents of the invention
为解决上述问题,本发明的目的在于提供一种用于拖拉机变速箱双轴总成的合装装置及合装方法,当双轴总成在动力换挡变速箱壳体内实施放置性装配时,可使得双轴总成相互间的啮合齿轮处于正常啮合状态,避免齿轮啮合面产生磕碰硬伤,还可保证双轴总成在一起下落时对位准确,避免轴端密封环受到割刮损伤,另外,该装置结构新颖,方法简单,且快捷安全可靠,省时省力高效,并易于实施,具有很好的使用价值。In order to solve the above problems, the purpose of the present invention is to provide a combination device and method for the biaxial assembly of the tractor gearbox. When the biaxial assembly is placed in the power shift gearbox housing, It can make the meshing gears between the double-shaft assemblies in a normal meshing state, avoid bumps and flaws on the meshing surfaces of the gears, and ensure accurate alignment when the double-shaft assemblies fall together, avoiding the shaft end seal ring from being scratched and damaged. In addition, the device is novel in structure, simple in method, fast, safe and reliable, time-saving, labor-saving, efficient, easy to implement, and has good use value.
为了实现上述发明目的,本发明采用以下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention adopts the following technical solutions:
一种用于拖拉机变速箱双轴总成的合装装置,包括:本体组件、两套导向组件、定位组件、吊运钩组件和预装组件;其中,在本体组件上,固联有定位组件、两套导向组件和吊运钩组件,即,形成一个 “组件固联整体”。A combination device for a tractor gearbox biaxial assembly, including: a body assembly, two sets of guide assemblies, a positioning assembly, a lifting hook assembly and a pre-installation assembly; wherein, the body assembly is fixedly connected with a positioning assembly 1. Two sets of guide components and lifting hook components, that is, forming a "components are fixedly connected as a whole".
一种用于拖拉机变速箱双轴总成的合装装置,所述的本体组件,包括:基体、长轴套和短轴套;在短轴套左侧的基体上,设置有衬套左安装孔、导套左安装孔、基体上螺孔;在长轴套右侧的基体上,设置有导套右安装孔、衬套右安装孔、基体上螺孔;在长轴套、短轴套上,分别设置有长轴套内孔、长轴套上螺孔和短轴套内孔、短轴套上螺孔,其中,长轴套与短轴套间距尺寸等同于在动变壳体上的一轴与二轴安装孔距尺寸;另外,在基体上,还设置有吊运钩组件安装孔。A combination device for a tractor gearbox biaxial assembly, the body assembly includes: a base, a long sleeve and a short sleeve; on the base on the left side of the short sleeve, a bush is installed on the left hole, the left mounting hole of the guide sleeve, and the screw hole on the base; on the base on the right side of the long sleeve, there are set the right mounting hole of the guide sleeve, the right mounting hole of the bushing, and the screw hole on the base; On the inner hole of the long shaft sleeve, the upper screw hole of the long shaft sleeve, the inner hole of the short shaft sleeve, and the upper screw hole of the short shaft sleeve, the distance between the long shaft sleeve and the short shaft sleeve is equal to that on the dynamic housing The distance between the mounting holes of the first axis and the second axis; in addition, on the base, there are also mounting holes for lifting hook components.
一种用于拖拉机变速箱双轴总成的合装装置,所述的两套导向组件,其中,每套导向组件包括:短导柱、定位板、定位圆销、紧固螺栓、复位弹簧、弹簧档片、长导柱、防脱螺母、带座导套和衬套;两套导向组件中的带座导套分别通过紧固螺栓固联在基体上的导套左安装孔、导套右安装孔内;两套导向组件中的衬套分别与基体上的衬套左安装孔、衬套右安装孔实施过盈固联;两根短导柱的一端穿入两个衬套的内孔中并可实施滑动运行,另一端通过紧固螺栓固联在两个定位板的板上平面上;两根长导柱的圆柱面上分别套装有复位弹簧、弹簧档片,并在穿入带座导套后,其螺纹端拧入防脱螺母,另外,两根长导柱的另一端为法兰端,通过紧固螺栓分别固联在两个定位板的定位板上平面上;两个定位圆销分别安放在两个定位板的定位板下平面的孔内上,并与长导柱为同一轴线,另外,两定位圆销间距尺寸等同于在动变壳体上的两销孔间距尺寸。A combination device for a tractor gearbox biaxial assembly, the two sets of guide assemblies, wherein each set of guide assemblies includes: a short guide post, a positioning plate, a positioning round pin, a fastening bolt, a return spring, Spring stopper, long guide post, anti-loosening nut, guide bush with seat and bushing; the guide bush with seat in the two sets of guide assemblies is fixedly connected to the left mounting hole of the guide bush on the base body by fastening bolts, and the right guide bush In the installation hole; the bushings in the two sets of guide components are respectively interfering with the left mounting hole of the bushing and the right mounting hole of the bushing on the base body; one end of the two short guide posts penetrates into the inner holes of the two bushings and can implement sliding operation, and the other end is fixedly connected to the plane of the two positioning plates by fastening bolts; the cylindrical surfaces of the two long guide posts are respectively equipped with a return spring and a spring stopper, and are inserted into the belt After the seat guide sleeve, its threaded end is screwed into the anti-loosening nut. In addition, the other end of the two long guide posts is a flange end, which is fixedly connected to the plane of the positioning plate of the two positioning plates through fastening bolts; The positioning round pins are respectively placed in the holes on the lower plane of the positioning plate of the two positioning plates, and are on the same axis as the long guide post. In addition, the distance between the two positioning round pins is equal to the distance between the two pin holes on the dynamic housing. size.
一种用于拖拉机变速箱双轴总成的合装装置,所述的定位组件,包括:两个法兰座、两个星形把手、两个把手用销轴、法兰座用螺钉、定位短螺杆、一轴用定位环、二轴用定位环和定位长螺杆;其中,两个法兰座通过法兰座用螺钉固联在长轴套上端面、短轴套上端面上;定位短螺杆的一端通过把手用销轴与星形把手固联,定位短螺杆的另一端为螺纹端;定位长螺杆的一端通过把手用销轴与星形把手固联,同样,定位长螺杆的另一端为螺纹端;一轴用定位环、二轴用定位环分别过盈固联在长轴套下端内孔面、短轴套下端内孔面上。A combination device for tractor gearbox biaxial assembly, the positioning assembly includes: two flange seats, two star-shaped handles, two handle pins, flange seat screws, positioning The short screw, the positioning ring for the first axis, the positioning ring for the second axis and the long positioning screw; among them, the two flange seats are fixedly connected to the upper end surface of the long shaft sleeve and the upper end surface of the short shaft sleeve through the flange seat; the positioning short One end of the screw is fixedly connected with the star handle through the pin shaft of the handle, and the other end of the positioning short screw is a threaded end; one end of the long positioning screw is fixedly connected with the star handle through the pin shaft of the handle, and the other end of the positioning long screw is the threaded end; the locating ring for the first axis and the locating ring for the second axis are respectively interferingly fixedly connected to the inner hole surface of the lower end of the long shaft sleeve and the inner hole surface of the lower end of the short shaft sleeve.
一种用于拖拉机变速箱双轴总成的合装装置,所述的吊运钩组件,包括:螺母、起吊螺杆、吊耳和手把;起吊螺杆的下端通过螺母固联在基体上的吊运钩组件安装孔上。A combination device for a tractor gearbox biaxial assembly, the lifting hook assembly includes: nuts, lifting screws, lifting lugs and handles; the lower end of the lifting screw is fixedly connected to the base body through the nut. On the installation hole of the transport hook assembly.
一种用于拖拉机变速箱双轴总成的合装装置,所述的预装组件,包括:底座、“『”型1#直导轨、两个“L”型滑块、带孔滑动支座、带孔固定支座、内六角圆柱头螺钉、操纵手柄、“『”型2#直导轨、二轴用密封环护套和一轴用密封环护套;其中,带孔滑动支座除内孔中安装有二轴用密封环护套外,还通过内六角圆柱头螺钉将带孔滑动支座与两个“L”型滑块固联;“『”型1#直导轨与“『”型2#直导轨,通过内六角圆柱头螺钉分别固联在底座上,且其上的两个“『”型上凸起部分,分别嵌入两个“L”型滑块的凹槽之中,并可通过扳动操纵手柄使其带孔滑动支座沿前进方向或后退方向滑动;带孔固定支座除内孔中安装有一轴用密封环护套外,还通过内六角圆柱头螺钉将带孔固定支座固联在底座上,另外,带孔固定支座与带孔滑动支座上端面间距尺寸等同于一轴总成和二轴总成下端用轴承孔端面落差尺寸;二轴用密封环护套、一轴用密封环护套均采用尼龙材料制作,且分别过盈固联在带孔滑动支座、带孔固定支座的各自内孔中。A combination device for tractor gearbox double-shaft assembly, the pre-installed assembly includes: a base, a """ type 1# straight guide rail, two "L" type sliders, and a sliding support with holes , fixed support with holes, hexagon socket head cap screws, joystick, "『" type 2# straight guide rail, sealing ring sheath for the second axis and sealing ring sheath for the first axis; among them, the sliding support with holes except the inner The hole is equipped with a sealing ring sheath for the second shaft, and the sliding bearing with the hole is connected to the two "L"-shaped sliders through the hexagon socket head screw; the "『" type 1# straight guide rail is connected to the "『" Type 2# straight guide rails are fixedly connected to the base by hexagon socket head screws, and the two "『"-shaped upper protrusions on it are respectively embedded in the grooves of the two "L"-shaped sliders. And by pulling the control handle, the sliding bearing with a hole can slide in the forward direction or the backward direction; the fixed bearing with a hole is equipped with a shaft seal ring sheath in the inner hole, and the belt with a hexagon socket head screw is also used. The fixed support with holes is fixedly connected to the base. In addition, the distance between the fixed support with holes and the upper end surface of the sliding support with holes is equal to the drop size of the bearing holes for the lower ends of the first-axis assembly and the second-axis assembly; the second-axis seal The ring sheath and the sealing ring sheath for a shaft are all made of nylon material, and are respectively interferingly fixed in the respective inner holes of the sliding support with holes and the fixed support with holes.
一种用于拖拉机变速箱双轴总成的合装方法,步骤如下:A combined assembly method for a tractor gearbox biaxial assembly, the steps are as follows:
1)预装一轴总成:即,取一已经完成总成装配的一轴总成,使其一轴首端及其上的一轴首端用密封环一同插入预装组件中的一轴用密封环护套的内孔之中,且使一轴下端用轴承外环的端面落在带孔固定支座上端面上;1) Pre-installation of a shaft assembly: that is, take a shaft assembly that has been assembled, and insert the first end of the first shaft and the upper end of the first shaft with a sealing ring into the first shaft of the pre-installed assembly In the inner hole of the sheath with a sealing ring, and make the end face of the outer ring of the bearing at the lower end of a shaft fall on the upper end face of the fixed support with holes;
2)拉动带孔滑动支座:即,通过操纵手柄,促使带孔滑动支座在“『”型1#直导轨、“『”型2#直导轨上沿后退方向后行滑动,扩大带孔滑动支座与带孔固定支座之间的间距,使其大于一轴总成和二轴总成轴间距尺寸;2) Pull the sliding bearing with holes: that is, through the control handle, the sliding bearing with holes is urged to slide backward on the "『" type 1# straight guide rail and the "『" type 2# straight guide rail in the backward direction to expand the belt hole. The distance between the sliding support and the fixed support with holes is greater than the axial distance between the first shaft assembly and the second shaft assembly;
3)预装二轴总成:即,取一已经完成总成装配的二轴总成,使其二轴首端及其上的二轴首端用密封环一同插入预装组件中的二轴用密封环护套内孔之中,且使的二轴下端用轴承外环的端面落在带孔固定支座上端面上;3) Pre-installed two-axis assembly: that is, take a two-axis assembly that has been assembled, and insert the two-axis head and the upper two-axis head with the seal ring into the two-axis assembly in the pre-installed assembly. Use the sealing ring to sheath the inner hole, and make the end face of the outer ring of the bearing for the lower end of the two shafts fall on the upper end face of the fixed support with holes;
4)推动带孔滑动支座,即,通过操纵手柄,促使带孔滑动支座及已预装在其上的二轴总成一起,在“『”型1#直导轨、“『”型2#直导轨上沿前进方向前行滑动,缩小带孔滑动支座与带孔固定支座之间的间距,使其等同于一轴总成和二轴总成轴间距尺寸;4) Push the sliding bearing with holes, that is, through the operating handle, the sliding bearing with holes and the two-axis assembly pre-installed on it are pushed together, and the "『" type 1# straight guide rail and the "『" type 2 #Slide forward along the forward direction on the straight guide rail, reduce the distance between the sliding support with holes and the fixed support with holes, making it equal to the axial distance between the first-axis assembly and the second-axis assembly;
5)定位组件定位:即,先分别取下一轴上端用轴承外环和二轴上端用轴承外环,随后,将本体组件、定位组件、两套导向组件和吊运钩组件固联形成的“组件固联整体”中定位组件上的一轴用定位环、二轴用定位环分别套在先前已取下轴承外环的一轴上端用轴承、二轴上端用轴承的滚锥体上,最后,将定位组件上的定位短螺杆、定位长螺杆分别旋入一轴尾端螺孔、二轴尾端螺孔内,实施旋紧定位;5) Positioning of positioning components: that is, first remove the bearing outer ring for the upper end of the first shaft and the outer bearing ring for the upper end of the second shaft, and then connect the body assembly, positioning assembly, two sets of guide assemblies and lifting hook assemblies to form The locating ring for the first shaft and the locating ring for the second shaft on the positioning assembly in the "components are fixedly connected as a whole" are respectively set on the rolling cones of the bearing for the upper end of the first shaft and the upper end of the second shaft from which the outer ring of the bearing has been removed. Finally, screw the short positioning screw and the long positioning screw on the positioning component into the screw hole at the end of the first axis and the screw hole at the end of the second axis respectively, and perform tightening and positioning;
6)吊运并安放下端外环:即,采用外部吊运装置上的吊钩,吊住前述的“组件固联整体”中吊运钩组件上的吊耳,且将“组件固联整体”及已定位旋紧的一轴总成、二轴总成吊起,并运至动变壳体前端法兰面上方,随后,将落留在带孔固定支座上端面上的一轴下端用轴承外环、带孔滑动支座上端面上的二轴下端用轴承外环拿起,并放入位于动变壳体的壳体内腔中的一轴安装孔、二轴安装孔内;6) Hoist and place the outer ring at the lower end: that is, use the hook on the external hoisting device to hang the lifting lugs on the lifting hook assembly in the aforementioned "components are fixedly connected to the whole", and the "components are fixedly connected to the whole" and the positioned and tightened first-axis assembly and second-axis assembly are hoisted and transported to the top of the flange surface of the front end of the dynamic variable housing, and then the lower end of the first shaft that falls on the upper end surface of the fixed support with holes is used The outer ring of the bearing and the lower end of the second shaft on the upper end surface of the sliding support with holes are picked up by the outer ring of the bearing, and put into the first-axis installation hole and the second-axis installation hole in the inner cavity of the housing of the dynamic housing;
7)避免干涉下落:即,以动变壳体的前端面孔为中心,下落前述的“组件固联整体”及已定位旋紧其上的一轴总成、二轴总成,直至避开相互干涉的部位为止;7) Avoid interference falling: that is, centering on the front face of the dynamic casing, drop the aforementioned "components fixedly connected as a whole" and the first-axis assembly and the second-axis assembly that have been positioned and screwed on it until they avoid each other. up to the point of interference;
8)导向下落到位:即,在实施步骤7)后,将前述的“组件固联整体”中两个导向组件上的定位圆销间距尺寸的两个定位圆销,对准动变壳体的两销孔间距尺寸的两个前端法兰面销孔后,继续下落,直至插入前端法兰面销孔为止,随后,一轴总成、二轴总成在有导向的情况下继续下落,直至一轴首端、一轴首端用密封环和二轴首端、二轴首端用密封环分别进入一轴安装孔、二轴安装孔内,且其一轴下端用轴承与二轴下端用轴承的滚锥体分别落入先前已放置在一轴安装孔、二轴安装孔内的一轴下端用轴承外环、二轴下端用轴承外环上,至此表明下落到位;8) The guide falls in place: that is, after implementing step 7), align the two positioning round pins with the distance between the positioning round pins on the two guide components in the aforementioned "components fixedly connected to the whole" with the two positioning round pins of the dynamic housing. After the two pin holes on the front flange surface of the two pin hole spacing dimensions, continue to fall until they are inserted into the pin holes on the front flange surface. Then, the first shaft assembly and the second shaft assembly continue to fall under the condition of guidance until The head end of the first shaft, the sealing ring for the first end of the first shaft, the first end of the second shaft, and the sealing ring for the first end of the second shaft respectively enter the installation hole of the first shaft and the installation hole of the second shaft, and the bearing for the lower end of the first shaft and the lower end of the second shaft The rolling cone of the bearing falls into the outer ring of the bearing for the lower end of the first shaft and the outer ring of the bearing for the lower end of the second shaft that have been placed in the installation hole of the first shaft and the second shaft respectively, so far it shows that it has fallen into place;
9)卸装并安放上端外环:即,将“组件固联整体”中定位组件上定位短螺杆、定位长螺杆分别旋松,并脱离一轴尾端螺孔、二轴尾端螺孔,与此同时,在复位弹簧的复位作用下,短导柱、长导柱及防脱螺母回归原位,此时,卸下“组件固联整体”,并分别将步骤5)取下的一轴上端用轴承外环和二轴上端用轴承外环,安放在已放入壳体内腔的一轴上端用轴承与二轴上端用轴承的滚锥体上;9) Uninstall and install the upper outer ring: that is, unscrew the short positioning screw and the long positioning screw on the positioning component of the "components fixedly connected to the whole", and disengage the screw hole at the end of the first axis and the screw hole at the end of the second axis, and At the same time, under the reset action of the return spring, the short guide post, long guide post and anti-loosening nut return to their original positions. The bearing outer ring and the bearing outer ring for the upper end of the second shaft are placed on the rolling cones of the bearing for the upper end of the first shaft and the bearing for the upper end of the second shaft that have been placed in the inner cavity of the housing;
10)完成最后安装:即,在动变壳体前端法兰面的两个前端法兰面销孔内先安装两个销钉,随后装上变速箱前盖,并用紧固件予以紧固,至此表明:在动力换挡变速箱的动变壳体内,实施一轴总成和二轴总成的放置性装配工作全部完成。10) Complete the final installation: that is, first install two pins in the pin holes of the two front flange faces of the front flange face of the dynamic housing, then install the front cover of the gearbox, and fasten it with fasteners, so far It shows that in the dynamic housing of the power shift gearbox, the placement assembly work of the one-axis assembly and the two-axis assembly has been completed.
由于采用以上所述的技术方案,本发明可达到以下有益效果:Due to the adoption of the technical solution described above, the present invention can achieve the following beneficial effects:
1、本发明所述的一种用于拖拉机变速箱双轴总成的合装装置,由于在装置中设置了预装组件和定位组件,因而可使得一轴总成和二轴总成轴间距尺寸L1’与一轴与二轴安装孔距尺寸L1在安装时能够保持一致,也可使得一轴总成和二轴总成下端用轴承端面落差尺寸H1’与一轴总成和二轴总成轴承孔端面落差尺寸H1保持一致,所以,当双轴总成在变速箱壳体内实施放置性装配下落时,不仅能够有效地保证需啮合的齿轮处于良好的啮合状态,避免其啮合面产出磕碰硬伤,而且还为后续的准确对位下落奠定了良好的基础;1. According to the present invention, a combination device for tractor gearbox double-shaft assembly, since the pre-installed components and positioning components are set in the device, the distance between the first shaft assembly and the second shaft assembly can be adjusted. The dimension L1' and the dimension L1 of the installation hole distance between the first shaft and the second shaft can be kept consistent during installation, and the drop dimension H1' of the bearing end faces of the lower end of the first shaft assembly and the second shaft assembly can be consistent with the first shaft assembly and the second shaft assembly. The drop size H1 of the end face of the bearing hole remains consistent. Therefore, when the double-shaft assembly is placed in the gearbox housing and falls, it can not only effectively ensure that the gears to be meshed are in a good meshing state, but also avoid the output of the meshing surface. It was flawed, and it also laid a good foundation for the subsequent accurate alignment and whereabouts;
2、本发明所述的一种用于拖拉机变速箱双轴总成的合装装置,由于在装置中设置了导向组件,因而可有效地解决双轴总成在变速箱壳体内实施放置性装配下落时的准确对位下落问题,从而有效地避免了轴端密封环的割刮损伤,且装配过程快捷安全可靠,省时省力高效;2. According to the present invention, a combination device for tractor gearbox biaxial assembly, since the guide assembly is set in the device, it can effectively solve the problem of placing the biaxial assembly in the gearbox housing. The problem of accurate alignment and falling when falling, thus effectively avoiding the cutting and scratching damage of the shaft end sealing ring, and the assembly process is fast, safe and reliable, saving time, labor and efficiency;
3、本发明所述的一种用于拖拉机变速箱双轴总成的合装装置及合装方法,其装置结构新颖,方法简单易行,且易于实施,具有很好的使用价值。3. A combination device and method for tractor gearbox biaxial assembly described in the present invention has a novel structure, simple method, easy implementation, and good use value.
附图说明Description of drawings
图1为机械换挡变速箱总成示意图;Figure 1 is a schematic diagram of a mechanical shift gearbox assembly;
图2为拖拉机动力换挡变速箱壳体示意图;Fig. 2 is a schematic diagram of a tractor power shift gearbox housing;
图3为图2的A-A视图;Fig. 3 is the A-A view of Fig. 2;
图4为动力换挡变速箱中的一、二轴总成组合示意图;Fig. 4 is a combined schematic diagram of the first and second shaft assemblies in the power shift gearbox;
图5为图4的Ⅰ处局部放大图;Fig. 5 is a partial enlarged view of I in Fig. 4;
图6为图4的Ⅱ处局部放大图;Figure 6 is a partial enlarged view of II in Figure 4;
图7为原有动变壳体与一、二轴总成合装示意图;Figure 7 is a schematic diagram of the assembly of the original dynamic housing and the first and second shaft assemblies;
图8为本发明一种用于拖拉机变速箱双轴总成合装装置的结构示意图之一;Fig. 8 is one of the structural schematic diagrams of a biaxial assembly assembly device for a tractor gearbox according to the present invention;
图9为本发明一种用于拖拉机变速箱双轴总成合装装置的结构示意图之二;Fig. 9 is the second structural schematic diagram of a biaxial assembly assembly device for tractor gearbox according to the present invention;
图10为本体组件结构示意图;Figure 10 is a schematic structural diagram of the body assembly;
图11为图10的B-B视图;Fig. 11 is the B-B view of Fig. 10;
图12为导向组件结构示意图;Figure 12 is a schematic structural view of the guide assembly;
图13为图12的C-C视图;Fig. 13 is the C-C view of Fig. 12;
图14为定位组件结构示意图;Figure 14 is a schematic structural diagram of the positioning assembly;
图15为吊运钩组件结构示意图;Fig. 15 is a structural schematic diagram of the lifting hook assembly;
图16为图15的K向视图;Fig. 16 is the K direction view of Fig. 15;
图17为预装组件结构示意图;Figure 17 is a schematic structural diagram of pre-installed components;
图18为图17的D-D视图;Fig. 18 is the D-D view of Fig. 17;
图19为图17的E-E视图;Fig. 19 is the E-E view of Fig. 17;
图20为拖拉机变速箱双轴总成合装的工作示意图之一;Figure 20 is one of the working schematic diagrams of the combined assembly of the tractor gearbox biaxial assembly;
图21为拖拉机变速箱双轴总成合装的工作示意图之二;Fig. 21 is the second schematic diagram of the assembly of the biaxial assembly of the tractor gearbox;
图22为拖拉机变速箱双轴总成合装的工作示意图之三;Fig. 22 is the third schematic diagram of the assembly of the biaxial assembly of the tractor gearbox;
图23为拖拉机变速箱双轴总成合装的工作示意图之四;Fig. 23 is the fourth schematic diagram of the assembly of the biaxial assembly of the tractor gearbox;
图24为拖拉机变速箱双轴总成合装的工作示意图之五。Fig. 24 is the fifth schematic diagram of the assembly of the biaxial assembly of the tractor gearbox.
图中:In the picture:
1、机变壳体(系指机械换挡变速箱壳体);1a、内腔;1b、上开口;1c、外腔; 2、输出轴;2a、输出轴上齿轮及套键类安装组件;2b’、输出轴上前轴承;2b”、输出轴上后轴承;2c、输出轴用法兰;2d、锁紧螺母;3、输入轴;3a、输入轴上齿轮及套键类安装组件;3b’、输入轴上前轴承;3b”、输入轴上后轴承;3c、前轴承盖;1. Mechanical variable housing (referring to the mechanical shift gearbox housing); 1a, inner chamber; 1b, upper opening; 1c, outer chamber; 2. Output shaft; 2a, gear and key set installation components on the output shaft; 2b', the front bearing on the output shaft; 2b", the rear bearing on the output shaft; 2c, the flange for the output shaft; 2d, the lock nut; 3, the input shaft; 3a, the gear and key set installation components on the input shaft; ', the front bearing on the input shaft; 3b", the rear bearing on the input shaft; 3c, the front bearing cover;
4、动变壳体(系指动力换挡变速箱壳体);4a、动变壳体前端法兰面;4b、前端法兰面销孔;4c、壳体内腔;4d、动变壳体后端法兰面;4e、二轴安装孔;4f、一轴安装孔;5、一轴总成;5a、一轴;5a’、一轴首端;5a”、一轴尾端螺孔;5b’、一轴上端用轴承;5b’1、一轴上端用轴承外环;5b”、一轴下端用轴承;5b”1、一轴下端用轴承外环;5c、一轴上齿轮及套键类安装组件;5c’、一轴上端用齿轮;5d、一轴上离合器总成;5d’、一轴离合器总成中齿轮;5e、一轴首端用密封环;6、二轴总成;6a、二轴;6a’、二轴首端;6a”、二轴尾端螺孔;6b’、二轴上端用轴承;6b’1、二轴上端用轴承外环;6b”、二轴下端用轴承; 6b”1、二轴下端用轴承外环;6c、二轴上齿轮及套键类安装组件;6c’、二轴下端用齿轮;6d、二轴上离合器总成;6d’、二轴离合器总成中齿轮;6e、二轴首端用密封环;7、吊绳;8、吊钩;4. Dynamic housing (refers to power shift gearbox housing); 4a, front flange surface of dynamic housing; 4b, pin hole on front flange surface; 4c, inner chamber of housing; 4d, dynamic housing Rear end flange surface; 4e, second shaft mounting hole; 4f, first shaft installation hole; 5, first shaft assembly; 5a, first shaft; 5a', first shaft head end; 5a", first shaft tail end screw hole; 5b', a bearing for the upper end of a shaft; 5b'1, a bearing outer ring for an upper end of a shaft; 5b", a bearing for a lower end of a shaft; 5b"1, a bearing outer ring for a lower end of a shaft; 5c, a gear and a sleeve on a shaft Key installation components; 5c', gear for the upper end of a shaft; 5d, clutch assembly for a shaft; 5d', middle gear for a shaft clutch assembly; 5e, sealing ring for the head end of a shaft; 6, second shaft assembly ;6a, the second shaft; 6a', the first end of the second shaft; 6a", the screw hole at the tail end of the second shaft; 6b', the bearing for the upper end of the second shaft; 6b'1, the bearing outer ring for the upper end of the second shaft; 6b", the second shaft Bearings for the lower end; 6b"1. Outer ring of the bearing for the lower end of the second shaft; 6c. Gear and key installation components for the upper end of the second shaft; 6c'. Gear for the lower end of the second shaft; 6d. Clutch assembly for the upper end of the second shaft; 6d'. The middle gear of the two-axis clutch assembly; 6e, the sealing ring for the head end of the two-axis; 7, the lifting rope; 8, the hook;
9、本体组件;10、导向组件; 11、定位组件;12、吊运钩组件;13、预装组件;14、基体;14'、基体上螺孔;15、长轴套;15a、长轴套下端内孔面;15b、长轴套上端面;15'、长轴套上螺孔;16、短轴套;16a、短轴套下端内孔面;16b、短轴套上端面;16'、短轴套上螺孔;17、短导柱;18、定位板; 18a、定位板上平面;18b、定位板下平面;19、定位圆销;20、紧固螺栓;21、复位弹簧;22、弹簧档片;23、长导柱;24、防脱螺母;25、带座导套;26、衬套;27、法兰座;28、星形把手;29、把手用销轴;30、法兰座用螺钉;31、定位短螺杆;32、一轴用定位环;33、二轴用定位环;34、定位长螺杆;35、螺母;36、起吊螺杆;36a、螺杆下端;36b、螺杆上端;37、吊耳;38、手把;39、底座;40、“『”型1#直导轨;41、“L”型滑块;42、带孔滑动支座;42a、带孔滑动支座上端面;43、带孔固定支座;43a、带孔固定支座上端面;44、内六角圆柱头螺钉;45、操纵手柄;46、“『”型2#直导轨;47、二轴用密封环护套;48、一轴用密封环护套;49、变速箱前盖;50、销钉。9. Body component; 10. Guide component; 11. Positioning component; 12. Lifting hook component; 13. Pre-installed component; 14. Base; 14', screw hole on base; 15b, the upper end surface of the long shaft sleeve; 15', the upper screw hole of the long shaft sleeve; 16, the short shaft sleeve; 16a, the inner hole surface of the lower end of the short shaft sleeve; 16b, the upper end surface of the short shaft sleeve; 16' 1, the screw hole on the short shaft sleeve; 17, the short guide post; 18, the positioning plate; 18a, the plane on the positioning plate; 18b, the lower plane of the positioning plate; 19, the positioning round pin; 20, the fastening bolt; 21, the return spring; 22. Spring stopper; 23. Long guide post; 24. Anti-loosening nut; 25. Guide sleeve with seat; 26. Bushing; 27. Flange seat; 28. Star handle; 29. Pin shaft for handle; 30 , screw for flange seat; 31, short positioning screw; 32, positioning ring for one axis; 33, positioning ring for second axis; 34, long positioning screw; 35, nut; 36, lifting screw; 36a, lower end of screw; 36b , screw upper end; 37, lifting lug; 38, handle; 39, base; 40, "『" type 1# straight guide rail; 41, "L" type slider; 42, sliding support with holes; 42a, with holes Upper end surface of sliding support; 43. Fixed support with holes; 43a. Upper end surface of fixed support with holes; 44. Hexagon socket head cap screw; 45. Joy handle; 46. "『" type 2# straight guide rail; 47. Sealing ring sheath for the second shaft; 48. Sealing ring sheath for the first shaft; 49. Gearbox front cover; 50. Pin.
另图中:In another picture:
δ0、前端面孔;δ1、一轴安装孔;δ2、二轴安装孔;δ4、衬套左安装孔;δ5、导套左安装孔;δ6、长轴套内孔;δ7、短轴套内孔;δ8、导套右安装孔;δ9、衬套右安装孔;δ10、吊运钩组件安装孔;H1、一轴总成和二轴总成下端用轴承孔端面落差尺寸;β1、一轴安装孔上棱角;β2、二轴安装孔上棱角;H1’、一轴总成和二轴总成下端用轴承端面落差尺寸;H1”、带孔固定支座与带孔滑动支座上端面间距尺寸;L1、一轴与二轴安装孔距尺寸;L1’、一轴总成和二轴总成轴间距尺寸;L1”、长轴套与短轴套间距尺寸;L2、两销孔间距尺寸;L2’、两定位圆销间距尺寸;γ’、第一单边间隙(系指一轴总成下端密封环处轴颈与一轴用密封环护套内孔之间存在的径向单边间隙);γ”、第二单边间隙(系指二轴总成下端密封环处轴颈与二轴用密封环护套内孔之间存在的径向单边间隙); Q、后退方向;P、前进方向。δ0, the front face; δ1, the mounting hole of the first axis; δ2, the mounting hole of the second axis; δ4, the left mounting hole of the bush; δ5, the left mounting hole of the guide sleeve; ;δ8, the right mounting hole of the guide bush; δ9, the right mounting hole of the bushing; δ10, the mounting hole of the lifting hook assembly; H1, the drop size of the bearing hole at the lower end of the first shaft assembly and the second shaft assembly; β1, the first shaft installation The upper corner of the hole; β2, the upper corner of the second-axis mounting hole; H1', the drop size of the bearing end faces of the first-axis assembly and the lower end of the second-axis assembly; H1", the distance between the upper end of the fixed support with holes and the sliding support with holes ; L1, the distance between the first shaft and the second shaft; L1', the distance between the first shaft assembly and the second shaft assembly; L1", the distance between the long bush and the short bush; L2, the distance between the two pin holes; L2', the distance between two positioning round pins; γ', the first unilateral gap (refers to the radial unilateral gap between the journal at the lower end of the seal ring of the first shaft assembly and the inner hole of the sheath of the first shaft seal ring ); γ”, the second unilateral gap (refers to the radial unilateral gap between the journal at the lower end seal ring of the two-axis assembly and the inner hole of the two-axis seal ring sheath); Q, the direction of retreat; P ,Forward direction.
具体实施方式detailed description
通过下面的实施例可以更详细的解释本发明,本发明并不局限于下面的实施例,公开本发明的目的旨在保护本发明范围内的一切变化和改进。The present invention can be explained in more detail through the following examples. The present invention is not limited to the following examples. The purpose of disclosing the present invention is to protect all changes and improvements within the scope of the present invention.
由图8、图9知,一种用于拖拉机变速箱双轴总成的合装装置,包括:本体组件9、两套导向组件10、定位组件11、吊运钩组件12和预装组件13;其中,在本体组件(9)上,固联有定位组件(11)、两套导向组件(10)和吊运钩组件(12),即,形成一个 “组件固联整体”。From Fig. 8 and Fig. 9, it is known that a combination device for tractor gearbox biaxial assembly includes: body assembly 9, two sets of guide assemblies 10, positioning assembly 11, lifting hook assembly 12 and pre-installation assembly 13 ; Wherein, on the body component (9), there are fixedly connected a positioning component (11), two sets of guide components (10) and a lifting hook component (12), that is, forming a "components fixedly connected as a whole".
由图10、图11知,一种用于拖拉机变速箱双轴总成的合装装置,所述的本体组件9,包括:基体14、长轴套15和短轴套16;在短轴套16左侧的基体14上,设置有衬套左安装孔δ4、导套左安装孔δ5和基体上螺孔14',系用于在本体组件9左侧的一套导向组件10的安装;在长轴套15右侧的基体14上,设置有导套右安装孔δ8、衬套右安装孔δ9和基体上螺孔14',系用于在本体组件9右侧的另一套导向组件10的安装;在长轴套15和短轴套16上,分别设置有长轴套内孔δ6、长轴套上螺孔15'、短轴套内孔δ7和短轴套上螺孔16',系用于定位组件11的安装,其中,长轴套与短轴套间距尺寸L1”等同于在动变壳体4上的一轴与二轴安装孔距尺寸L1;另外,在基体14上,还设置有吊运钩组件安装孔δ10,用于吊运钩组件12的安装。It is known from Fig. 10 and Fig. 11 that a combination device for a tractor gearbox biaxial assembly, the body assembly 9 includes: a base 14, a long shaft sleeve 15 and a short shaft sleeve 16; in the short shaft sleeve On the base 14 on the left side of 16, there are left mounting holes δ4 for bushings, left mounting holes δ5 for guide bushes, and screw holes 14' on the base, which are used for the installation of a set of guide assemblies 10 on the left side of body assembly 9; On the base 14 on the right side of the long shaft sleeve 15, there are set the right installation hole δ8 of the guide sleeve, the right installation hole δ9 of the bushing and the screw hole 14' on the base body, which are used for another set of guide assembly 10 on the right side of the body assembly 9. installation; on the long sleeve 15 and the short sleeve 16, there are respectively provided with the inner hole δ6 of the long sleeve, the upper screw hole 15' of the long sleeve, the inner hole δ7 of the short sleeve and the upper screw hole 16' of the short sleeve, It is used for the installation of the positioning assembly 11, wherein the distance dimension L1" between the long shaft sleeve and the short shaft sleeve is equal to the dimension L1 of the installation hole distance between the first axis and the second axis on the dynamic housing 4; in addition, on the base 14, A lifting hook assembly installation hole δ10 is also provided for the installation of the lifting hook assembly 12 .
由图12、图13知,一种用于拖拉机变速箱双轴总成的合装装置,所述的两套导向组件10,其中,每套导向组件包括:短导柱17、定位板18、定位圆销19、紧固螺栓20、复位弹簧21、弹簧档片22、长导柱23、防脱螺母24、带座导套25和衬套26;两套导向组件中的带座导套25分别通过紧固螺栓20固联在基体14上的导套左安装孔δ5和导套右安装孔δ8内;两套中的衬套26分别与基体14上的衬套左安装孔δ4、衬套右安装孔δ9实施过盈固联;两根短导柱17的一端穿入两个衬套26的内孔中并可实施滑动运行,另一端通过紧固螺栓20固联在两个定位板18的定位板上平面18a上;两根长导柱23的圆柱面上分别套装有复位弹簧21、弹簧档片22,并在穿入带座导套25后,其螺纹端拧入防脱螺母24,另外,两根长导柱23的另一端为法兰端,通过紧固螺栓20分别固联在两个定位板18的定位板上平面18a上;两个定位圆销19分别安放在两个定位板18的定位板下平面18b的孔内上,并与长导柱23为同一轴线,另外,两定位圆销间距尺寸L2’等同于在动变壳体4上的两销孔间距尺寸L2。From Fig. 12 and Fig. 13, it is known that a combination device for a tractor gearbox biaxial assembly, the two sets of guide assemblies 10, wherein each set of guide assemblies includes: a short guide post 17, a positioning plate 18, Positioning round pin 19, fastening bolt 20, return spring 21, spring stopper 22, long guide post 23, anti-loosening nut 24, guide sleeve with seat 25 and bushing 26; guide sleeve with seat 25 in the two sets of guide assemblies They are fixedly connected to the left mounting hole δ5 of the guide sleeve and the right mounting hole δ8 of the guide sleeve on the base body 14 through fastening bolts 20 respectively; The right mounting hole δ9 implements interference and fixed connection; one end of the two short guide posts 17 penetrates into the inner holes of the two bushings 26 and can perform sliding operation, and the other end is fixedly connected to the two positioning plates 18 by fastening bolts 20 on the plane 18a on the positioning plate; the cylindrical surfaces of the two long guide pillars 23 are respectively fitted with return springs 21 and spring stoppers 22, and after penetrating the guide sleeve 25 with seat, its threaded end is screwed into the anti-loosening nut 24 , In addition, the other ends of the two long guide posts 23 are flange ends, which are fixedly connected to the planes 18a on the positioning plates of the two positioning plates 18 through the fastening bolts 20; the two positioning round pins 19 are respectively placed on the two The positioning plate 18 is located in the hole of the lower plane 18b of the positioning plate, and is on the same axis as the long guide post 23. In addition, the distance between the two positioning round pins L2’ is equal to the distance L2 between the two pin holes on the dynamic housing 4. .
由图14知,一种用于拖拉机变速箱双轴总成的合装装置,所述的定位组件11,包括:两个法兰座27、两个星形把手28、两个把手用销轴29、法兰座用螺钉30、定位短螺杆31、一轴用定位环32、二轴用定位环33和定位长螺杆34;其中,两个法兰座27通过法兰座用螺钉30固联在长轴套上端面15b和短轴套上端面16b上;定位短螺杆31的一端通过把手用销轴29与星形把手28固联,定位短螺杆的另一端为螺纹端,可用于与一轴总成5上的一轴尾端螺孔5a”实施螺纹链接;定位长螺杆34的一端通过把手用销轴29与星形把手28固联,同样,定位长螺杆的另一端为螺纹端,可用于与二轴总成6上的二轴尾端螺孔6a”实施螺纹链接;一轴用定位环32、二轴用定位环33分别过盈固联在长轴套下端内孔面15a、短轴套下端内孔面16a上,需要说明的是,一轴用定位环32、二轴用定位环33可用所需安装的双轴总成上的轴承的外环替代使用。It is known from Fig. 14 that a combination device for tractor gearbox biaxial assembly, the positioning assembly 11 includes: two flange seats 27, two star handles 28, two handle pins 29. Screw 30 for flange seat, short positioning screw 31, positioning ring 32 for one axis, positioning ring 33 for second axis and long positioning screw 34; among them, two flange seats 27 are fixedly connected by screws 30 for flange seat On the upper end face 15b of the long shaft sleeve and the upper end face 16b of the short shaft sleeve; one end of the positioning short screw rod 31 is fixedly connected with the star handle 28 through the handle pin 29, and the other end of the positioning short screw rod is a threaded end, which can be used for connecting with a The screw hole 5a at the tail end of the shaft assembly 5 is threaded; one end of the positioning long screw 34 is fixedly connected with the star handle 28 through the handle pin 29. Similarly, the other end of the positioning long screw is a threaded end. It can be used to implement threaded connection with the two-axis tail end screw hole 6a" on the two-axis assembly 6; the positioning ring 32 for the first axis and the positioning ring 33 for the second axis are respectively interfering and fixedly connected to the inner hole surface 15a of the lower end of the long shaft sleeve, On the inner hole surface 16a of the lower end of the short sleeve, it should be noted that the positioning ring 32 for the first shaft and the positioning ring 33 for the second shaft can be replaced by the outer rings of the bearings on the dual shaft assembly to be installed.
由图15、图16知,一种用于拖拉机变速箱双轴总成的合装装置,所述的吊运钩组件12,包括:螺母35、起吊螺杆36、吊耳37和手把38;起吊螺杆36的螺杆下端36a通过螺母35固联在基体14上的吊运钩组件安装孔δ10上。It is known from Fig. 15 and Fig. 16 that a combination device for a tractor gearbox biaxial assembly, the lifting hook assembly 12 includes: a nut 35, a lifting screw 36, a lifting lug 37 and a handle 38; The screw lower end 36a of the lifting screw 36 is fixedly connected to the mounting hole δ10 of the lifting hook assembly on the base 14 through a nut 35 .
由图17、图18、图19知,一种用于拖拉机变速箱双轴总成的合装装置,所述的预装组件13,包括:底座39、“『”型1#直导轨40、两个“L”型滑块41、带孔滑动支座42、带孔固定支座43、内六角圆柱头螺钉44、操纵手柄45、“『”型2#直导轨46、二轴用密封环护套47和一轴用密封环护套48;其中,带孔滑动支座42除内孔中安装有二轴用密封环护套47外,还通过内六角圆柱头螺钉44将带孔滑动支座42与两个“L”型滑块41固联;“『”型1#直导轨40与“『”型2#直导轨46,通过内六角圆柱头螺钉44分别固联在底座39上,且其上的两个“『”型上凸起部分,分别嵌入两个“L”型滑块41的凹槽之中,并可通过扳动操纵手柄45使其带孔滑动支座42沿前进方向P或后退方向Q滑动;带孔固定支座43除内孔中安装有一轴用密封环护套48外,还通过内六角圆柱头螺钉44将带孔固定支座43固联在底座39上,另外,带孔固定支座与带孔滑动支座上端面间距尺寸H1”等同于一轴总成和二轴总成下端用轴承孔端面落差尺寸H1;需要说明的是,上述二轴用密封环护套47、一轴用密封环护套48均采用尼龙材料制作,且分别过盈固联在带孔滑动支座42、带孔固定支座43的各自内孔中。From Fig. 17, Fig. 18 and Fig. 19, it is known that a combination device for tractor gearbox biaxial assembly, the pre-installed assembly 13 includes: base 39, """ type 1# straight guide rail 40, Two "L"-shaped sliders 41, sliding bearings with holes 42, fixed bearings with holes 43, hexagon socket head screws 44, joysticks 45, "『" type 2# straight guide rails 46, sealing rings for the second shaft A sheath 47 and a seal ring sheath 48 for one shaft; wherein, the sliding support 42 with a hole is equipped with a seal ring sheath 47 for two shafts in the inner hole, and the sliding support with a hole is also connected by a hexagon socket head cap screw 44 The seat 42 is fixedly connected with two "L"-shaped sliders 41; the "『" type 1# straight guide rail 40 and the "『" type 2# straight guide rail 46 are respectively fixedly connected to the base 39 through socket head cap screws 44, And the two "『"-shaped upper protrusions on it are respectively embedded in the grooves of the two "L"-shaped sliders 41, and the sliding support 42 with holes can be moved forward by pulling the operating handle 45. Sliding in the direction P or in the backward direction Q; the fixed support 43 with a hole is installed in the inner hole in addition to a shaft seal ring sheath 48, and the fixed support 43 with a hole is fixedly connected to the base 39 by a hexagon socket head cap screw 44 , In addition, the distance dimension H1” between the upper end surface of the fixed bearing with holes and the sliding bearing with holes is equal to the drop dimension H1 of the end faces of the bearing holes for the lower ends of the first-axis assembly and the second-axis assembly; it should be noted that the above-mentioned two-axis seal The ring sheath 47 and the sealing ring sheath 48 for a shaft are all made of nylon material, and are respectively interferingly fixedly connected in the respective inner holes of the sliding bearing with holes 42 and the fixed bearing with holes 43 .
下面,举一实施例,由图20、图21、图22、图23、图24并结合图2、图3、图4,具体说明一种用于拖拉机变速箱双轴总成的合装方法。In the following, an example will be given, and a method for assembling the biaxial assembly of the tractor gearbox will be described in detail by referring to Fig. 20, Fig. 21, Fig. 22, Fig. 23, and Fig. 24 in conjunction with Fig. 2, Fig. 3, and Fig. 4 .
某企业动力换挡变速箱装配所用动变壳体4,如图2、图3所示;所用一轴总成5、二轴总成6,如图4所示;所用外部吊运装置为0.5T 起重设备,制造厂家为高博(天津)起重设备有限公司。The dynamic housing 4 used in the assembly of a power shift gearbox in an enterprise is shown in Figure 2 and Figure 3; the one-axis assembly 5 and the second-axis assembly 6 are used, as shown in Figure 4; the external lifting device used is 0.5 T Lifting equipment, the manufacturer is Gaobo (Tianjin) Lifting Equipment Co., Ltd.
另由图20、图21、图22、图23、图24的工作示意图可知,本发明所述的一种用于拖拉机变速箱双轴总成的合装装置已完成其制作工作,并已组装到位,其中,本体组件9、两套导向组件10、定位组件11和吊运钩组件12,通过紧固件已固联为一个整体,即“组件固联整体”;另外,预装组件13上的一轴用密封环护套48、二轴用密封环护套47均采用尼龙材料制作。In addition, it can be seen from the working schematic diagrams of Fig. 20, Fig. 21, Fig. 22, Fig. 23 and Fig. 24 that a kind of assembly device for tractor gearbox biaxial assembly according to the present invention has completed its production work and assembled In place, wherein, the body assembly 9, two sets of guide assemblies 10, the positioning assembly 11 and the lifting hook assembly 12 have been fixedly connected as a whole through fasteners, that is, "the components are fixedly connected as a whole"; in addition, the pre-installed assembly 13 The sealing ring sheath 48 for the first shaft and the sealing ring sheath 47 for the second shaft are all made of nylon material.
本实施例,一种用于拖拉机变速箱双轴总成的合装方法,步骤如下:In this embodiment, a combined method for the biaxial assembly of the tractor gearbox, the steps are as follows:
1)预装一轴总成5:即,取一已经完成总成装配的一轴总成5,使其一轴首端5a’及其上的一轴首端用密封环5e一同插入预装组件13中的一轴用密封环护套48的内孔之中,且使一轴下端用轴承外环5b”1的端面落在带孔固定支座上端面43a上;需要说明的是,在此过程中,由于一轴总成5采取“单轴”敞开式放置,便于下落时对位,另由于一轴用密封环护套48尼龙材料的保护作用以及一轴用密封环护套48内孔尺寸比一轴首端5a’轴外径尺寸大,即存在有第一单边间隙γ’,因而不仅方便完成其插入,而且可使得一轴首端用密封环5e免受割刮损伤;1) Pre-installation of a shaft assembly 5: that is, take a shaft assembly 5 that has been assembled, insert the first shaft end 5a' and the sealing ring 5e on the first shaft end together for pre-installation In the inner hole of the sealing ring sheath 48 for a shaft in the assembly 13, and the end face of the bearing outer ring 5b"1 for the lower end of a shaft falls on the upper end face 43a of the fixed support with holes; it should be noted that, in During this process, since the first-axis assembly 5 adopts a "single-axis" open placement, it is convenient for alignment when falling. In addition, due to the protective effect of the nylon material of the first-axis sealing ring sheath 48 and the inside of the first-axis sealing ring sheath 48 The size of the hole is larger than the outer diameter of the first shaft end 5a', that is, there is a first unilateral gap γ', which not only facilitates its insertion, but also prevents the sealing ring 5e for the first shaft end from being scratched;
2)拉动带孔滑动支座42:即,通过操纵手柄45,促使带孔滑动支座42在“『”型1#直导轨40、“『”型2#直导轨46上沿后退方向Q后行滑动,扩大带孔滑动支座42与带孔固定支座43之间的间距,使其大于一轴总成和二轴总成轴间距尺寸L1’,其目的是为了防止相互间的干涉,以便于二轴总成6预装;2) Pull the sliding bearing 42 with a hole: that is, through the operating handle 45, the sliding bearing 42 with a hole is urged to move backward along the direction Q on the "『" type 1# straight guide rail 40 and the "『" type 2# straight guide rail 46. Sliding, expanding the distance between the sliding bearing 42 with a hole and the fixed bearing 43 with a hole, making it larger than the axis spacing dimension L1' of the first-axis assembly and the second-axis assembly, the purpose is to prevent mutual interference, In order to facilitate the pre-installation of the two-axis assembly 6;
3)预装二轴总成6:即,取一已经完成总成装配的二轴总成6,使其二轴首端6a’ 及其上的二轴首端用密封环6e一同插入预装组件13中的二轴用密封环护套47内孔之中,且使的二轴下端用轴承外环6b”1的端面落在带孔固定支座上端面42a上;同上,需要说明的是,在此过程中,由于二轴总成6采取“单轴”敞开式放置,便于下落时对位,另由于二轴用密封环护套47尼龙材料的保护作用以及二轴用密封环护套47内孔尺寸比二轴首端6a’轴外径尺寸大,即存在第二单边间隙γ”,因而不仅方便完成其插入,而且可使得二轴首端用密封环6e免受割刮损伤;3) Pre-install the two-axis assembly 6: that is, take a two-axis assembly 6 that has been assembled, and insert the two-axis head end 6a' and the seal ring 6e on the two-axis head end together for pre-installation In the inner hole of the sealing ring sheath 47 for the two shafts in the assembly 13, the end face of the bearing outer ring 6b"1 for the lower end of the two shafts falls on the upper end face 42a of the fixed support with holes; as above, it should be noted that , in this process, since the two-axis assembly 6 is placed in a "single-axis" open type, it is convenient for alignment when falling, and because of the protective effect of the two-axis sealing ring sheath 47 nylon material and the two-axis sealing ring sheath 47 The size of the inner hole is larger than the outer diameter of the first end of the second shaft 6a', that is, there is a second unilateral gap γ", which not only facilitates its insertion, but also prevents the sealing ring 6e for the first end of the second shaft from being damaged by scratches ;
4)推动带孔滑动支座42,即,通过操纵手柄45,促使带孔滑动支座42及已预装在其上的二轴总成6一起,在“『”型1#直导轨40、“『”型2#直导轨46上沿前进方向P前行滑动,缩小带孔滑动支座42与带孔固定支座43之间的间距,使其等同于一轴总成和二轴总成轴间距尺寸L1’,其目的是为了保证一轴总成5与二轴总成6相互间的啮合齿轮处于正常啮合状态,以便于下一步定位组件11的定位;4) Push the perforated sliding support 42, that is, through the operating handle 45, the perforated sliding support 42 and the two-axis assembly 6 pre-installed on it are pushed together on the "『" type 1# straight guide rail 40, The "『" type 2# straight guide rail 46 slides forward along the forward direction P, reducing the distance between the sliding support 42 with holes and the fixed support 43 with holes, making it equal to the one-axis assembly and the two-axis assembly The shaft spacing dimension L1' is to ensure that the meshing gears between the first shaft assembly 5 and the second shaft assembly 6 are in a normal meshing state, so as to facilitate the positioning of the positioning component 11 in the next step;
5)定位组件11定位:即,先分别取下一轴上端用轴承外环5b’1和二轴上端用轴承外环6b’1,随后,将本体组件9、定位组件11、两套导向组件10和吊运钩组件12固联形成的“组件固联整体”中定位组件11上的一轴用定位环32、二轴用定位环33分别套在先前已取下轴承外环的一轴上端用轴承5b’、二轴上端用轴承6b’的滚锥体上,最后,将定位组件11上的定位短螺杆31、定位长螺杆34分别旋入一轴尾端螺孔5a”、二轴尾端螺孔6a”内,实施旋紧定位,其目的一是为了保证一轴与二轴安装孔距尺寸L1,二是为了保证一轴总成和二轴总成下端用轴承端面落差尺寸H1’,即等同于预装组件13上的带孔固定支座与带孔滑动支座上端面间距尺寸H1”;5) Positioning assembly 11 positioning: that is, first remove the bearing outer ring 5b'1 for the upper end of the first shaft and the bearing outer ring 6b'1 for the upper end of the second shaft, and then place the main body assembly 9, positioning assembly 11, and two sets of guide assemblies 10 and the hoisting hook assembly 12 are fixedly connected to form a "component fixedly connected as a whole", and the positioning ring 32 for the first shaft and the positioning ring 33 for the second shaft on the positioning assembly 11 are respectively set on the upper end of the first shaft from which the outer ring of the bearing has been removed. Use the bearing 5b' and the rolling cone of the bearing 6b' for the upper end of the second shaft. Finally, screw the short positioning screw 31 and the long positioning screw 34 on the positioning assembly 11 into the screw hole 5a" at the end of the first shaft and the screw hole 5a" at the end of the second shaft respectively. In the end screw hole 6a", implement tightening and positioning, the purpose of which is to ensure the dimension L1 of the installation hole distance between the first shaft and the second shaft, and the second is to ensure the drop size H1' of the bearing end surface of the lower end of the first shaft assembly and the second shaft assembly , which is equivalent to the distance dimension H1” between the fixed support with holes on the pre-installed component 13 and the upper end surface of the sliding support with holes;
6)吊运并安放下端外环:即,采用外部吊运装置上的吊钩8,吊住前述的“组件固联整体”中吊运钩组件12上的吊耳37,且将“组件固联整体”及已定位旋紧的一轴总成5、二轴总成6吊起,并运至动变壳体前端法兰面4a上方,随后,将落留在带孔固定支座上端面43a上的一轴下端用轴承外环5b”1、带孔滑动支座上端面42a上的二轴下端用轴承外环6b”1拿起,并放入位于动变壳体4的壳体内腔4c中的一轴安装孔4f、二轴安装孔4e内;6) Hoist and install the lower outer ring: that is, use the hook 8 on the external hoisting device to hoist the lifting lug 37 on the hoisting hook assembly 12 in the aforementioned "component fixedly connected to the whole", and fix the "component "connected whole" and the positioned and tightened first-axis assembly 5 and second-axis assembly 6 are hoisted and transported to the top of the flange surface 4a at the front end of the dynamic housing, and then they will be placed on the upper end surface of the fixed support with holes The lower end of the first shaft on 43a is picked up by the bearing outer ring 5b"1, and the lower end of the second shaft on the upper end surface 42a of the sliding bearing with holes is picked up by the bearing outer ring 6b"1, and put into the housing cavity located in the dynamic housing 4 Inside the first-axis installation hole 4f and the second-axis installation hole 4e in 4c;
7)避免干涉下落:即,以动变壳体4的前端面孔δ0为中心,下落前述的“组件固联整体”及已定位旋紧其上的一轴总成5、二轴总成6,直至避开相互干涉的部位为止;其原因是由于前端面孔δ0与壳体内腔4c中的一轴安装孔δ1、二轴安装孔δ2的俯视布局偏置,上述做法的目的是为了避免在其下落时,二轴下端用齿轮6c’与前端面孔δ0发生干涉;7) Avoid interference falling: that is, centering on the front face δ0 of the dynamic casing 4, drop the aforementioned "components fixedly connected as a whole" and the first-axis assembly 5 and the second-axis assembly 6 that have been positioned and screwed on it, Until the parts that interfere with each other are avoided; the reason is that the top view layout of the front-end face δ0 and the first-axis installation hole δ1 and the second-axis installation hole δ2 in the housing cavity 4c are offset. , the gear 6c' at the lower end of the two shafts interferes with the front face δ0;
8)导向下落到位:即,在实施步骤7)后,将前述的“组件固联整体”中两个导向组件10上的定位圆销间距尺寸L2’的两个定位圆销19,对准动变壳体4的两销孔间距尺寸L2的两个前端法兰面销孔4b后,继续下落,直至插入前端法兰面销孔4b为止,随后,一轴总成5、二轴总成6在有导向的情况下继续下落,直至一轴首端5a’、一轴首端用密封环5e和二轴首端6a’、二轴首端用密封环6e分别进入一轴安装孔δ1、二轴安装孔δ2内,且其一轴下端用轴承5b”与二轴下端用轴承6b”的滚锥体分别落入先前已放置在一轴安装孔4f、二轴安装孔4e内的一轴下端用轴承外环5b”1、二轴下端用轴承外环6b”1上,至此表明下落到位;8) The guide falls in place: that is, after implementing step 7), align the two positioning round pins 19 of the positioning round pin spacing dimension L2' on the two guiding components 10 in the aforementioned "components are fixedly connected to the whole", and align them with the moving pins. After changing the two pin holes 4b on the front flange surface of the housing 4 with the distance between the two pin holes L2, continue to drop until it is inserted into the pin holes 4b on the front flange surface. Then, the first shaft assembly 5 and the second shaft assembly 6 Continue to fall under the condition of guidance until the head end 5a' of the first shaft, the sealing ring 5e for the head end of the first shaft, the head end 6a' of the second shaft, and the sealing ring 6e for the head end of the second shaft respectively enter the first shaft installation hole δ1, the second In the shaft installation hole δ2, and the rolling cones of the bearing 5b" for the lower end of the first shaft and the bearing 6b" for the lower end of the second shaft respectively fall into the lower end of the first shaft previously placed in the first shaft installation hole 4f and the second shaft installation hole 4e Use the bearing outer ring 5b"1, and the bearing outer ring 6b"1 for the lower end of the second shaft, so far it shows that it has fallen into place;
9)卸装并安放上端外环:即,将前述的“组件固联整体”中定位组件11上定位短螺杆31、定位长螺杆34分别旋松,并脱离一轴尾端螺孔5a”、二轴尾端螺孔6a”,与此同时,在复位弹簧21的复位作用下,短导柱17、长导柱23及防脱螺母24回归原位,此时,卸下“组件固联整体”,并分别将步骤5)取下的一轴上端用轴承外环5b’1和二轴上端用轴承外环6b’1,安放在已放入壳体内腔4c的一轴上端用轴承5b’与二轴上端用轴承6b’的滚锥体上;9) Disassemble and install the upper outer ring: that is, unscrew the short positioning screw 31 and the long positioning screw 34 on the positioning component 11 of the aforementioned "components fixedly connected to the whole", and separate them from the screw holes 5a" at the end of the first shaft, and the second At the same time, under the reset action of the return spring 21, the short guide post 17, the long guide post 23 and the anti-loosening nut 24 return to their original positions. At this time, remove the "components fixedly connected to the whole" , and place the bearing outer ring 5b'1 for the upper end of the first shaft and the outer bearing ring 6b'1 for the upper end of the second shaft that were removed in step 5) into the bearing 5b' for the upper end of the first shaft that has been placed in the inner cavity 4c of the housing On the rolling cone of the bearing 6b' at the upper end of the two shafts;
10)完成最后安装:即,在动变壳体前端法兰面4a的两个前端法兰面销孔4b内先安装两个销钉50,随后装上变速箱前盖49,并用紧固件予以紧固,至此表明:在动力换挡变速箱的动变壳体4内,实施一轴总成5和二轴总成6的放置性装配工作全部完成。10) Complete the final installation: that is, first install two pins 50 in the two front flange surface pin holes 4b of the front flange surface 4a of the dynamic housing, then install the front cover 49 of the gearbox, and fix it with fasteners. Tightening, so far shows that: in the dynamic housing 4 of the power shift gearbox, the placement assembly work of implementing the first shaft assembly 5 and the second shaft assembly 6 is all completed.
进一步说明:为了公开本发明的目的而在本文具体实施方式中所选用的实施例,当前认为是适宜的,但是应说明的是,本发明旨在包括一切属于本构思和本发明范围内的实施例的所有变化和改进。Further explanation: for the purpose of disclosing the present invention, the embodiments selected in the detailed description herein are considered suitable at present, but it should be noted that the present invention is intended to include all implementations belonging to the concept and the scope of the present invention All changes and improvements to the examples.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210573914.8A CN103615518B (en) | 2012-12-26 | 2012-12-26 | A kind of assembling apparatus for gear box of tractor twin shaft assembly and attach together method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210573914.8A CN103615518B (en) | 2012-12-26 | 2012-12-26 | A kind of assembling apparatus for gear box of tractor twin shaft assembly and attach together method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103615518A CN103615518A (en) | 2014-03-05 |
| CN103615518B true CN103615518B (en) | 2016-12-28 |
Family
ID=50166231
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210573914.8A Expired - Fee Related CN103615518B (en) | 2012-12-26 | 2012-12-26 | A kind of assembling apparatus for gear box of tractor twin shaft assembly and attach together method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103615518B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201953921U (en) * | 2010-12-15 | 2011-08-31 | 烟台市东汽农业装备有限公司 | Transmission |
| CN201953920U (en) * | 2011-04-21 | 2011-08-31 | 中国一拖集团有限公司 | Short three-shaft type gearbox for crawler tractor |
| CN102312973A (en) * | 2011-10-08 | 2012-01-11 | 徐州凯尔机械有限公司 | Gear box of tractor |
| CN203239886U (en) * | 2012-12-26 | 2013-10-16 | 第一拖拉机股份有限公司 | Combined installing device for tractor gearbox double-shaft assemblies |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4712654B2 (en) * | 2005-11-10 | 2011-06-29 | 住友重機械工業株式会社 | Component assembly, power transmission mechanism, and method of manufacturing power transmission device |
-
2012
- 2012-12-26 CN CN201210573914.8A patent/CN103615518B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201953921U (en) * | 2010-12-15 | 2011-08-31 | 烟台市东汽农业装备有限公司 | Transmission |
| CN201953920U (en) * | 2011-04-21 | 2011-08-31 | 中国一拖集团有限公司 | Short three-shaft type gearbox for crawler tractor |
| CN102312973A (en) * | 2011-10-08 | 2012-01-11 | 徐州凯尔机械有限公司 | Gear box of tractor |
| CN203239886U (en) * | 2012-12-26 | 2013-10-16 | 第一拖拉机股份有限公司 | Combined installing device for tractor gearbox double-shaft assemblies |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103615518A (en) | 2014-03-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9784246B2 (en) | Tools and methods for uptower maintenance | |
| CN107813261A (en) | A Split Type, Torque Adjustment Mechanism for Disassembly and Assembly of Threaded Locking Rings | |
| CN102431917A (en) | Rotary table main body structure and crane provided with same | |
| CN103615518B (en) | A kind of assembling apparatus for gear box of tractor twin shaft assembly and attach together method | |
| CN201211667Y (en) | Pin puller special for mechanical equipment installation overhaul | |
| CN204487462U (en) | Speed changer assembly bench | |
| CN203868103U (en) | Guide pulley device | |
| CN209256826U (en) | A kind of big magnitude of interference shaft coupling removal tool special | |
| CN209158265U (en) | A tapered bearing disassembly tool | |
| CN103423420A (en) | Speed reducer with quick-change output spline nesting device | |
| CN203239886U (en) | Combined installing device for tractor gearbox double-shaft assemblies | |
| CN204980981U (en) | Oil -well rig is steel sheet book standard cylinder for winch | |
| CN203604392U (en) | Wheeled crane and hinge pin thereof | |
| CN109277984A (en) | A tapered bearing disassembly tool | |
| CN203756949U (en) | Planet wheel axle riveting structure | |
| CN210389061U (en) | Double-intermediate-shaft transmission shafting assembly tool | |
| CN104373559A (en) | Two-shaft assembly used in speed changer of loader | |
| CN203101044U (en) | Preloading device for closed mechanical test stand for loading of swing cylinder | |
| CN220098363U (en) | Square positioner | |
| CN206154224U (en) | A Split Type, Torque Adjustment Mechanism for Disassembly and Assembly of Threaded Locking Rings | |
| CN203560319U (en) | Cone crusher belt pulley expansion sleeve device | |
| CN114837430B (en) | Installation method of large-scale steel structure limited space pin shaft | |
| CN104891323A (en) | Device and method for rapid replacement of lower connecting shaft of horizontal rolling mill | |
| CN103979407A (en) | Flange hoister | |
| CN110091287A (en) | Bearing disassembling device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161228 |