CN103613494A - Technology for extracting coenzyme q10 by using Monascus mycelium as raw material and production method - Google Patents

Technology for extracting coenzyme q10 by using Monascus mycelium as raw material and production method Download PDF

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CN103613494A
CN103613494A CN201310577271.9A CN201310577271A CN103613494A CN 103613494 A CN103613494 A CN 103613494A CN 201310577271 A CN201310577271 A CN 201310577271A CN 103613494 A CN103613494 A CN 103613494A
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monascus
raw material
ubiquinone
anka nakazawa
monascus anka
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CN103613494B (en
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吴铁
吕思敏
丁喜生
崔燎
孙金影
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Guangdong Runhe Biotechnology Co ltd
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Guangdong Medical University
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C46/00Preparation of quinones
    • C07C46/10Separation; Purification; Stabilisation; Use of additives
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00Finished or partly finished bakery products
    • A21D13/80Pastry not otherwise provided for elsewhere, e.g. cakes, biscuits or cookies
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/14Organic oxygen compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52Adding ingredients
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Mycology (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)
  • Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)

Abstract

The invention relates to a technology for extracting coenzyme q10 by using Monascus mycelium as a raw material and a production method. The Monascus mycelium is prepared from other different monascus strains by a solid or liquid fermentation method and does not contain Monascus haematochrome. After raw materials such as rice are subjected to liquid-submerged fermentation by using Monascus, a Monascus fermentation product is generated; after the Monascus haematochrome is extracted from the Monascus fermentation product by using 60%-70% ethanol, the rest of Monascus mycelium contains the important coenzyme q10 component which also exists in human cells and has an important health function; after the coenzyme q10 component is extracted by ultrasonication, the yield of the coenzyme q10 can reach 50-100mg/kg and has important industrial development value.

Description

The Monascus anka Nakazawa et sato filament of take extracts technique and the production method of ubiquinone 10 as raw material
It is technique and the production method that raw material extracts ubiquinone 10 that technical field the present invention relates to adopt Monascus anka Nakazawa et sato filament.
Background technology
Red colouring agent for food, also used as a Chinese medicine is at China production, the applicating history of existing more than 1,000 year, and it is the main bacteria seed of producing wine of rice fermented with red yeast, Red kojic rice, functional Monascus and natural pigment.In recent years, along with people are to synthetic foodstuff additive and the understanding of chemicals to human body toxic side effect, countries in the world have started edible green food and have used the upsurge of natural drug, and red colouring agent for food, also used as a Chinese medicine, as the natural product of dietotherapeutic, has caused great concern.From 1979, Japanese scholars rattan chapter far away is found after lovastatin physiologically active substance from monascus (monaseusruber), cause whole world scientist's concern, 1980~nineteen ninety peaks for red colouring agent for food, also used as a Chinese medicine functional study, and the function such as the reducing blood-fat of red colouring agent for food, also used as a Chinese medicine, decreasing cholesterol, hypotensive, hypoglycemic, germ resistance is found in succession.Merck company succeeds in developing first for clinical lovastatin lipid lowering agent, and in listing in 1987, oneself became the choice drug of hyperlipidemia, Coronary Heart Disease Patients current statins, and lipid lowerers has become second-biggest-in-the-world medicine.The current production technique of red colouring agent for food, also used as a Chinese medicine is mainly to design for extracting monascorubin, all generally that selection polished rice is raw material, adopt modern biotechnology to isolate the monascus ruber of high-quality, again through liquid submerged fermentation, produce red koji fermentation product, these products are through dehydration, the technique such as press dry, with 60~70% extraction using alcohol haematochrome, conventionally after these extraction process purification haematochrome, in red colouring agent for food, also used as a Chinese medicine, component for reducing blood fat lovastatin also withdraws together, the lovastatin that remaining slag stays seldom or does not almost have, in this production process, can produce a large amount of red colouring agent for food, also used as a Chinese medicine mycelia waste residues, these waste residues are generally considered as useless waste and discard, this has not only caused the pollution of environment, significant wastage to resource especially.We find in the detection of two batches of monascus waste residues that sky, Dongguan prebiotic thing scientific & technical corporation is produced, although finding, its waste residue can specificity not resist the lovastatin that suppresses HMC-CoA reductase activity, but lipid acid and polyose composition in addition in monascus waste residue, adopt these waste residues to carry out the experimentation on animals of reducing blood-fat and preventing osteoporosis, the extract of unexpected these waste residues of discovery also has the effect of good reducing blood lipid and preventing osteoporosis, our SEPARATE APPLICATION national inventing patent < < red rice residue product preparing the application > > of health-care food for lowering blood fat, (patent No. ZL201010003099.2, warrant book number the 1144784th), < < Monascus anka Nakazawa et sato filament extract is at the application > > (patent No. ZL201110269850.8 of preparation preventing osteoporosis protective foods and medicine, warrant book number the 1092336th), obtained the mandate of State Intellectual Property Office.Further research to the effective constituent of these Monascus anka Nakazawa et sato filaments, we find that these have extracted monascorubin mycelium afterwards and have also contained important component ubiquinone 10, this does not all have been reported at present all Research Literatures.
Coenzyme Q10 99.0 is a kind of fat-soluble antioxidant, it is one of indispensable important element of human life, the nutrition of energy human activin cell and cellular energy, have improve body immunity, strengthen anti-oxidant, delay senility and strengthen the functions such as human activity, medically be widely used in cardiovascular system diseases, extensively use it for dietary supplements and foodstuff additive both at home and abroad.Coenzyme Q10 99.0 is found in the U.S. early than nineteen fifty-seven, and within 1978, Peter doctor Mike of Univ Edinburgh UK is because of the contribution acquisition Nobel prize aspect research Coenzyme Q10 99.0 and cell energy relation.The phase early 1980s, Japan realized that from tobacco leaf, to extract solanesol be the synthetic Coenzyme Q10 99.0 of producing of raw material, to Coenzyme Q10 99.0 cost is significantly declined, and this application for Coenzyme Q10 99.0, universal and promote and played important pushing effect.The technical comparative maturity of semi-chemical synthesis, has realized industrialization, and product cost is low, moderate cost.Although but the product that uses semi-chemical synthesis to produce has superiority in price, in the use than having larger gap with the product that biological extraction method is produced.What reason was the production of biological extraction method is natural, organic product, the conversion that is easily absorbed by the body, is the synthetic organic products of artificial chemistry and chemical synthesis is produced, biological activity extreme difference, be difficult for being absorbed by the body, be difficult to give full play to the pharmacological action of Coenzyme Q10 99.0.It about Coenzyme Q10 99.0 chemical synthesis process, is the focus of studying both at home and abroad always, nearly half a century, developed country has realized Production by Microorganism Fermentation Coenzyme Q10 99.0, microorganism fermented extracted method had obtained significant progress in recent years, this brand-new biological engineering method, both combined the advantage of biological extraction technique and two kinds of methods of chemical synthesis process, overcome again their shortcoming, be therefore attract people's attention most be hopeful to realize industrialized method.
At present, the preparation method of Coenzyme Q10 99.0 mainly contains 3 kinds: extraction separation, chemical synthesis, biological synthesis process.Extraction separation extraction separation mainly extracts from animal livers, cardiac muscle etc. and oil bearing plant seed or tender shoots, tender leaf.According to the literature. through cell fragmentation, from Pigs Hearts slag and bovine cardiac slag, extract Coenzyme Q10 99.0 mensuration content and be respectively 75mg/kg and 73.3mg/kg, the content that extracts liver of hybrid tilapia Coenzyme Q10 99.0 by saponification method is 34mg/kg.With 10%KOH-methyl alcohol cell fragmentation, extracting the fluffy Coenzyme Q10 99.0 content of alkali is 63mg/kg.By soybean oil, extract Coenzyme Q10 99.0 and can reach 90mg/kg.Extraction method is production method comparatively traditional in modern biological project, and its production cost is higher, and raw material is also difficult to obtain, and from Reuse of Throwaway Material, extracting ubiquinone is current very popular research topic to reduce preparation cost.The chemical synthesis of Coenzyme Q10 99.0 can be divided into 2 kinds of full chemical synthesis and semi-chemical synthesis.Full chemical synthesis refers to that the Salanesol of not take from tobacco etc. is raw material, obtains the synthetic method of Coenzyme Q10 99.0 side chain completely by chemical process.The method raw material is cheap and easy to get, and product regioselectivity and stereoselectivity are high, but the structure of side chain need to repeatedly be coupled, and total recovery is low, is difficult to realize industrialization.Semi-chemical synthesis mainly contains side chain direct introduction method and side chain extends method, the method all need to be take natural Salanesol as critical materials synthesizing coenzyme Q 10, because the price of fine work and sterling Salanesol is very expensive, cause chemosynthesis Coenzyme Q10 99.0 with high costs, there is the shortcomings such as synthesis step is many, byproduct is many, chiral material separation difficulty simultaneously, therefore, chemical synthesis is subject to certain limitation in industrial production.Biological synthesis process is to utilize the vital movement of microorganism cells, vegetable cell or zooblast and the technical process that obtains people's desired substance.At present, the biosynthetic means of Coenzyme Q10 99.0 comprises culture plant cell and the two kinds of modes of microorganism cells fermentation utilized.Culture plant cell is mainly to take Tissues of Tobacco as material, by callus of induce, suspension culture, and generation fast growth, the tobacco suspension culturing cell that Coenzyme Q10 99.0 content is high.Have test-results to show, under applicable culture condition, NC89 tobacco cell output and Coenzyme Q10 99.0 content are respectively 16.653g/L and 14.780mg/L.The domestic unit that is engaged in Coenzyme Q10 99.0 culture plant cell only has several families, also all in the preliminary study stage, also do not enter pilot scale and suitability for industrialized production, 1977, Japan has realized microbe fermentation method suitability for industrialized production Coenzyme Q10 99.0 first, and the main bacteria seed that is applied to produce Coenzyme Q10 99.0 has photosynthetic bacterium, edaphic bacillus, red false born of the same parents bacterium, fission yeast etc.It is cheap abundant that the method has raw material. and product separation process is relatively simple, there is not the advantages such as chirality problem, the existing Some Enterprises of recent year adopts the method to produce, and applied for Patents, for example the Feng Yuan of Anhui Province medicine company group adopts Agrobacterium tumefaciens (Agrobacterium tumefaeiens) high density fermentation to produce Coenzyme Q10 99.0, but microbe fermentation method also needs development at the new bacterial strain of exploitation to improve the aspects such as fermentation efficiency, improvement later stage purification.From the feature of every kind of production method, biological synthesis process must be the main trend of future development, is also the study hotspot of current Coenzyme Q10 99.0 production method.
Our research is found, Monascus anka Nakazawa et sato filament is after we adopt sonioation method to extract, the content of Coenzyme Q10 99.0 can reach 50~100mg/kg, compare with raw material extracting method such as bovine cardiac slags with above-mentioned Pigs Hearts slag, having very favourable advantage, is a new invention that has very much commercial exploitation to be worth.
Summary of the invention
Find to adopt the raw materials such as rice to use monascus after liquid submerged fermentation, the red koji fermentation product producing, through with after 60~70% extraction using alcohol monascorubins, remaining monascus ruber filament has that important human body cell also exists, the Coenzyme Q10 99.0 composition with important nourishing function, this composition is by after adopting sonioation method to extract, and output can reach 50~100mg/kg, has important commercial exploitation and is worth.
The present invention mentions can be used for extracting the Monascus anka Nakazawa et sato filament raw material of Coenzyme Q10 99.0 can be by following method:
Method 1: get the raw material such as rice with monascus through liquid submerged fermentation after 7 to 10 days, the product liquid of the Fermentation Condition of Monascus spp of generation, removes water partial pressure by squeezing machine, then, 60~70% extraction using alcohol haematochrome, have extracted the slag of haematochrome, dry, pulverize as fine powder.
Method 2: get the raw material such as rice with monascus through liquid submerged fermentation after 7 to 10 days, the product liquid of the Fermentation Condition of Monascus spp of generation, removes water partial pressure by squeezing machine, then, 60~70% extraction using alcohol haematochrome, have extracted the slag of haematochrome, dry, by per kilogram, add 0.1~0.5 liter of 1% acetic acid, under 25 ℃ of room temperatures, maintain more than 24 hours, by 5~8 times of extracting in waters of gross weight, extract twice, each 1 hour, reclaim extracted twice liquid.The dry cream of simmer down to, pulverizes as fine powder room temperature preservation.
Method 3: get the raw material such as rice with monascus through liquid submerged fermentation after 7 to 10 days, the product liquid of the Fermentation Condition of Monascus spp producing, by squeezing machine, water partial pressure is gone, then, 60~70% extraction using alcohol haematochrome, extract the slag of haematochrome, dried, by per kilogram, added 0.1~0.5 liter of 1% sodium bicarbonate, under 25 ℃ of room temperatures, maintain more than 24 hours, by 5~8 times of extracting in waters of gross weight, extract twice, each 1 hour, reclaim extracted twice liquid, the dry cream of simmer down to, pulverizes as fine powder room temperature preservation.
Method 4: get the raw material such as rice with monascus through liquid submerged fermentation after 7 to 10 days, the product liquid of the Fermentation Condition of Monascus spp producing, by squeezing machine, water partial pressure is gone, then, 60~70% extraction using alcohol haematochrome, extracted the slag of haematochrome, dry, by 5~8 times of extracting in waters of gross weight, extract twice, each 1 hour, reclaim extracted twice liquid.The dry cream of simmer down to, pulverizes as fine powder room temperature preservation.
The Monascus anka Nakazawa et sato filament that the present invention mentions, also comprises with other Different Red Aspergillus strains through solid-state, or the Monascus anka Nakazawa et sato filament prepared of liquid state fermentation method.
Sonioation method extracts the technique of ubiquinone 10 from Monascus anka Nakazawa et sato filament: the Monascus anka Nakazawa et sato filament that takes aforesaid method acquisition is appropriate, adds acetone, ultrasonication in ice bath, the centrifugal 15min of 6000r/min (4 ℃).Get supernatant liquor, 35 ℃ of rotary evaporations are concentrated, then add 50ml petroleum ether dissolution; With ultrapure water 60ml washing, to neutral, get petroleum ether layer, add 5g anhydrous sodium sulphate, be dried to liquid clarification.Filter, filtrate Rotary Evaporators (37 ℃) is concentrated into dry, and volatilization completely, adds dehydrated alcohol 10ml to dissolve, and puts-20 ℃ of refrigerator freezings and separates out the impurity such as cholesterol, filters, and reclaims ethanol, obtains.With HPLC, detect the content of the ubiquinone 10 of this law extraction, testing conditions: detection wavelength is that 275nm, sample size are that 10 μ l, 30 ℃ of column temperatures, moving phase are methyl alcohol: ethanol (1:1), flow velocity are 1ml/min, with standard substance comparison, with the ubiquinone 10 that every gram of Monascus anka Nakazawa et sato filament of present method extracts, be 80~100 μ g, i.e. 80~100mg/kg.
Monascus anka Nakazawa et sato filament extracts ubiquinone 10 also can adopt supercritical CO 2extraction process extracts, when 30 ℃ of extraction temperature, and extracting pressure 22MPa, extraction 1.5h, CO 2during flow 4L/h, Monascus anka Nakazawa et sato filament extracts ubiquinone 10 extraction yields also can reach higher rate.
The Monascus anka Nakazawa et sato filament extract that the present invention extracts as stated above, can be used as in the production formula that biscuit additive adds biscuit, produce the biscuit or the protective foods that contain Monascus anka Nakazawa et sato filament ubiquinone 10, be provided with and suffer from hyperlipidemia, the patient of osteoporosis disease applies as heath food.At the addition of biscuit product, in 5~30% scopes, take 10~20% as good.
The ubiquinone 10 of the Monascus anka Nakazawa et sato filament that the present invention extracts as stated above, can be used as in the formula that drink additive adds beverage, produces the beverage that contains Monas cuspurpureus Went extract, is provided with and suffers from hyperlipidemia, and the patient of osteoporosis disease applies as heath food.At the addition of biscuit product, in 5~30% scopes, take 10~20% as good.
Embodiment:
Embodiment mono-:
Getting raw materials such as adopting rice uses monascus after liquid submerged fermentation, the red koji fermentation product producing, through with after 60~70% extraction using alcohol monascorubins, remaining monascus ruber filament is as the raw material that extracts ubiquinone 10, accurately take 5g mycelium, add acetone, ultrasonication in ice bath, the centrifugal 15min of 6000r/min (4 ℃).Get supernatant liquor, 35 ℃ of rotary evaporations are concentrated, then add 50ml petroleum ether dissolution; With ultrapure water 60ml washing, to neutral, get petroleum ether layer, add 5g anhydrous sodium sulphate, be dried to liquid clarification.Filter, filtrate Rotary Evaporators (37 ℃) is concentrated into dry, and volatilization completely, adds dehydrated alcohol 10ml to dissolve, and puts-20 ℃ of refrigerator freezings and separates out the impurity such as cholesterol, filters, and reclaims ethanol, obtains.This product detects Coenzyme Q10 99.0 content by HPLC, testing conditions: detection wavelength is that 275nm, sample size are that 10 μ l, 30 ℃ of column temperatures, moving phase are methyl alcohol: ethanol (1:1), flow velocity are 1ml/min.HPLC measures Coenzyme Q10 99.0 result through repeatedly repeating, and every gram of Monascus anka Nakazawa et sato filament can extract Coenzyme Q10 99.0 80~100 μ g, i.e. 80~100mg/kg.
Embodiment bis-:
Ultrasonication various amplitude extracts the impact of yield on Coenzyme Q10 99.0: get raw materials such as adopting rice and use monascus after liquid submerged fermentation, the red koji fermentation product producing, through with after 60~70% extraction using alcohol monascorubins, remaining monascus ruber filament is as the raw material that extracts ubiquinone 10, accurately take 5g mycelium, be made as 5 groups, inquire into respectively the treatment condition of ultrasonic cell-break, ultrasonic cell-break treatment condition are: each radiated time 10s, intermittent time is 15s, ultrasonic wave work total time is 10min, the amount of Monascus anka Nakazawa et sato filament is 5g, processing bacteria liquid amasss as under 30mL condition, amplitude is respectively 20 of peak power, 40, 60, 80, 100%, inquire into the various amplitude of best ultrasonic cell-break.Subsequent disposal, with embodiment mono-, the results are shown in Table 1:
Table 1: ultrasonic amplitude is to Monascus anka Nakazawa et sato filament extracting solution ubiquinone 10impact
Figure BSA0000097713530000051
From table 1 result, ultrasonic amplitude smudge cells is thought 100% the best.
Embodiment tri-:
Acetone add-on is on extracting the impact of Coenzyme Q10 99.0 being extracted to yield: get raw materials such as adopting rice and use monascus after liquid submerged fermentation, the red koji fermentation product producing, through with after 60~70% extraction using alcohol monascorubins, remaining monascus ruber filament is as the raw material that extracts ubiquinone 10, accurately take 5g mycelium, be made as 5 groups, selecting ultrasonic power output is 80%, each radiation/intermittent time of ultrasonic wave is 10/15s, ultrasonic wave work total time is 10min, respectively by 20, 25, 30, 35, 40mL, add acetone and carry out ultrasonic cell-break, observe and evaluate acetone add-on to extracting the impact of Coenzyme Q10 99.0 being extracted to yield, subsequent disposal is with embodiment mono-, the results are shown in Table 2:.
Table 2: acetone add-on is to Monascus anka Nakazawa et sato filament extracting solution ubiquinone 10impact
Figure BSA0000097713530000052
From table 2 result, acetone add-on is best with 20~25ml.

Claims (5)

1. Monascus anka Nakazawa et sato filament extracts the application of ubiquinone 10 as raw material.
2. technique and the production method of the extraction ubiquinone 10 that the Monascus anka Nakazawa et sato filament of take is raw material, is characterized in that the method comprises and take Monascus anka Nakazawa et sato filament as raw material, by sonioation method, extracts.
3. a kind of technique and production method of take the extraction ubiquinone 10 that Monascus anka Nakazawa et sato filament is raw material as claimed in claim 2, the extraction that it is characterized in that sonioation method is to take Monascus anka Nakazawa et sato filament as raw material, add acetone, ultrasonication, centrifugal, get supernatant liquor, 35 ℃ of rotary evaporations are concentrated, add Petroleum ether extraction; With ultrapure water washing, to neutral, get petroleum ether layer, add anhydrous sodium sulphate, be dried to liquid clarification, filter, filtrate Rotary Evaporators is concentrated into dry, adds anhydrous alcohol solution, puts-20 ℃ of refrigerator freezings and separates out the impurity such as cholesterol, filters, and reclaims ethanol, obtains.
4. the Monascus anka Nakazawa et sato filament as described in claim one extracts the application of ubiquinone 10 as raw material, it is characterized in that ubiquinone 10 that Monascus anka Nakazawa et sato filament extracts can be used as in the production formula that biscuit additive adds biscuit, produce the biscuit or the protective foods that contain Monascus anka Nakazawa et sato filament ubiquinone 10, be provided with and suffer from hyperlipidemia, the patient of osteoporosis disease applies as heath food.
5. the Monascus anka Nakazawa et sato filament as described in claim one extracts the application of ubiquinone 10 as raw material, it is characterized in that ubiquinone 10 that Monascus anka Nakazawa et sato filament extracts can be used as in the formula that drink additive adds beverage, produce the beverage that contains Monas cuspurpureus Went extract, be provided with and suffer from hyperlipidemia, the patient of osteoporosis disease applies as heath food.
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CN104878053B (en) * 2015-05-26 2018-04-13 南昌大学 A kind of preparation method of Metabolites ofMonascus
CN112457685A (en) * 2020-12-01 2021-03-09 广东肇庆星湖生物科技股份有限公司 Extraction and purification method of monascus orange pigment

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