CN103612792A - Box separation device on high-speed production line - Google Patents
Box separation device on high-speed production line Download PDFInfo
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- CN103612792A CN103612792A CN201310643037.1A CN201310643037A CN103612792A CN 103612792 A CN103612792 A CN 103612792A CN 201310643037 A CN201310643037 A CN 201310643037A CN 103612792 A CN103612792 A CN 103612792A
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Abstract
The invention belongs to the technical field of the food packaging industry, and relates to a box separation device on a high-speed production line. The box separation device comprises a first-level buffering area (1), a second-level buffering area (4) and a main controller, wherein the first-level buffering area (1) is above the second-level buffering area (4) and smaller than the second-level buffering area (4), the first-level buffering area (1) and the second-level buffering area (4) are not communicated when a first-level buffering bin door (2) is closed, a sensor (7) is fixed to the bottom of the second-level buffering area (4) and used for sensing whether materials in the second-level buffering area (4) completely fall and sending a signal to the main controller, and the main controller sends commands to a first-level electromagnetic valve (9) and a second-level electromagnetic valve (10) after judgment. According to the box separation device, two material bins are independently controlled, performance is stable, production efficiency is greatly improved, and cost is saved.
Description
Technical field
The invention belongs to packaging for foodstuff industry technology field industry, relate in the situation that product line high-speed operation does not stop line, accurately the equipment of branch mailbox.
Technical background
Along with the develop rapidly of global economy, the raising day by day of people's living standard, industry is also marched toward the high-tech New Times.Improve production capacity, cost-saving, realize the main trend that unmanned high production capacity has become future development.
In the face of product line at a high speed, we have high-speed counting device to count accurately material, but in order to guarantee the efficiency of line body high-speed production, we can not stop line body is of short duration for the accuracy that guarantees packing number, so how guaranteeing to produce in the situation of line continuous operation at a high speed, does the counting assembly of working good complete the accurate vanning of material? this is another problem that is worth our thinking.
Summary of the invention
Object of the present invention overcomes the breach of prior art, and a kind of device that can coordinate the accurate branch mailbox of high-speed production lines is provided, and in order to achieve the above object, the present invention has adopted following technical scheme:
Box separation device in a kind of high-speed production lines, for temporarily not stopping the basis of line in high-speed production lines, material is realized to accurate branch mailbox, comprise level cache district (1), L2 cache district (4) and master controller, it is characterized in that, two buffer areas, level cache district (1), directly over L2 cache district (4), is less than L2 cache district (4); In addition, described box separation device also comprises level cache door control cylinder (3), L2 cache door control cylinder (6), sensor (7), one-level electromagnetic valve (9) and two-stage electromagnetic valve (10), situation Xia， level cache district (1) and L2 cache district (4) at level cache door (2), closed do not communicate; Level cache door (2) is positioned at the side of level cache district (1), by master controller, one-level electromagnetic valve (9) is sent to signal, by level cache door control cylinder (3), controls its switch; L2 cache door (5) is positioned at the bottom in L2 cache district, by master controller, two-stage electromagnetic valve (10) is sent to signal, by L2 cache door control cylinder (6), controls its switch; Sensor (7) is fixed on the bottom in L2 cache district (4), whether the material that is used for responding in L2 cache district (4) falls only, and signal is sent to master controller, after being judged by master controller, one-level electromagnetic valve (9) and two-stage electromagnetic valve (10) are given an order.
Wherein, level cache district (1) only has 1/3rd of L2 cache district (4).
The present invention is arranged on the next place of high speed line delivery, and master controller, by the processing to electromagnetic valve, sensor signal, utilizes cylinder to control the switch of two buffer area doors, to reach, is producing at a high speed the object of not stopping the accurate branch mailbox of line on line.This box separation device have advantages of branch mailbox accurately true, simple in structure, implement easily, guarantee to produce line high efficiency production.
Accompanying drawing explanation
Box separation device mechanical appearance schematic diagram in Fig. 1 high-speed production lines of the present invention.
Box separation device control principle drawing in Fig. 2 high-speed production lines of the present invention.
Label declaration: 1 level cache district; 2 level cache doors; 3 level cache door control cylinders; 4 L2 cache districts;
5 L2 cache doors; 6 L2 cache door control cylinders; 7 sensors; 8 master controllers; 9 one-level electromagnetic valves
10 two-stage electromagnetic valves
The specific embodiment
Below in conjunction with drawings and Examples, the present invention will be described.
Referring to Fig. 1, material box separation device in high-speed production lines of the present invention, for producing under the condition of line high-speed and continuous high-speed operation, realizes accurate branch mailbox.Mainly comprise level cache door control cylinder 3, L2 cache door control cylinder 6, level cache district 1, L2 cache district 4 sensors 7.Two buffer areas of box separation device, level cache district 1 is less, only have L2 cache district 4 three/Yi， L2 cache district 4 directly over.The situation Xia， level cache district 1 and the L2 cache district 4 that at level cache door 2, close do not communicate.
Referring to Fig. 2, control system of the present invention, mainly contains one-level electromagnetic valve 9, two-stage electromagnetic valve 10 and master controller 8 and forms, and level cache door 2 sends signal by master controller to one-level electromagnetic valve 9, by level cache door control cylinder 3, controls its switch.L2 cache door sends signal by master controller to two-stage electromagnetic valve 10, by L2 cache door control cylinder 6, controls its switch.Whether sensor 7 is arranged on the bottom in L2 cache district 4, fall only, and signal is sent to master controller for the material of responding in L2 cache district 4, after being judged, one-level electromagnetic valve 9, two-stage electromagnetic valve 10 is given an order by master controller.In the present embodiment, adopt opto-electronic pickup.
Workflow of the present invention is as follows:
(1) level cache door 2 is opened during initial condition, and L2 cache door 5 is closed
(2) after the hopper of motion puts in place, inform master controller
(3) master controller puts in place after signal receiving, two-stage electromagnetic valve 10 is sent to signal, opens L2 cache door 5, starts to hopper blowing.
(4) after material reaches setting value, master controller sends signal to one-level electromagnetic valve 9, controls level cache door 2 and closes.Because level cache door 2 is less, kinematic velocity is very fast, can complete rapidly the action of closing door, and in the hopper that prevents from not stopping to cause due to product line, quantity is inaccurate.
(5) after level cache door 2 is closed, wait for that the material in secondary hopper all enters hopper, sensor 7 sends signal to master controller, and master controller sends signal to two-stage electromagnetic valve, closes L2 cache door 5.
(6) after L2 cache door 5 is closed, to master controller, send signal, master controller sends signal to one-level electromagnetic valve 9, and level cache door control cylinder 3 is opened level cache door 2
(7) so far a circulation completes.
Claims (2)
1. the box separation device in a high-speed production lines, for temporarily not stopping the basis of line in high-speed production lines, material is realized to accurate branch mailbox, comprise level cache district (1), L2 cache district (4) and master controller, it is characterized in that, two buffer areas, level cache district (1), directly over L2 cache district (4), is less than L2 cache district (4); In addition, described box separation device also comprises level cache door control cylinder (3), L2 cache door control cylinder (6), sensor (7), one-level electromagnetic valve (9) and two-stage electromagnetic valve (10), situation Xia， level cache district (1) and L2 cache district (4) at level cache door (2), closed do not communicate; Level cache door (2) is positioned at the side of level cache district (1), by master controller, one-level electromagnetic valve (9) is sent to signal, by level cache door control cylinder (3), controls its switch; L2 cache door (5) is positioned at the bottom in L2 cache district, by master controller, two-stage electromagnetic valve (10) is sent to signal, by L2 cache door control cylinder (6), controls its switch; Sensor (7) is fixed on the bottom in L2 cache district (4), whether the material that is used for responding in L2 cache district (4) falls only, and signal is sent to master controller, after being judged by master controller, one-level electromagnetic valve (9) and two-stage electromagnetic valve (10) are given an order.
2. the box separation device in high-speed production lines according to claim 1, is characterized in that, level cache district (1) only has 1/3rd of L2 cache district (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310643037.1A CN103612792A (en) | 2013-12-03 | 2013-12-03 | Box separation device on high-speed production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310643037.1A CN103612792A (en) | 2013-12-03 | 2013-12-03 | Box separation device on high-speed production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103612792A true CN103612792A (en) | 2014-03-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310643037.1A Pending CN103612792A (en) | 2013-12-03 | 2013-12-03 | Box separation device on high-speed production line |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003327203A (en) * | 2002-05-09 | 2003-11-19 | Taiyo Shokusan Kk | Metering and charging apparatus |
| CN2736261Y (en) * | 2004-10-28 | 2005-10-26 | 江阴市华夏包装机械有限公司 | Secondary panel turnover and bundling mechanism |
| CN101092189A (en) * | 2007-07-19 | 2007-12-26 | 天津港第四港埠公司 | Multifunctional control method of bag packer for bulk material |
| CN201071118Y (en) * | 2007-08-03 | 2008-06-11 | 江阴兴澄特种钢铁有限公司 | Storage hopper type charging device of granular materials |
| CN101254832A (en) * | 2008-04-07 | 2008-09-03 | 宁波五龙潭机械设备开发有限公司 | Proportioning device for bean sprout automatic packaging production line |
| CN102887235A (en) * | 2011-10-25 | 2013-01-23 | 四川新荷花中药饮片股份有限公司 | Automatic packing machine for small packing traditional Chinese medicine tablets |
| CN203624066U (en) * | 2013-12-03 | 2014-06-04 | 天津普达软件技术有限公司 | Box separation device on high-speed production line |
-
2013
- 2013-12-03 CN CN201310643037.1A patent/CN103612792A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003327203A (en) * | 2002-05-09 | 2003-11-19 | Taiyo Shokusan Kk | Metering and charging apparatus |
| CN2736261Y (en) * | 2004-10-28 | 2005-10-26 | 江阴市华夏包装机械有限公司 | Secondary panel turnover and bundling mechanism |
| CN101092189A (en) * | 2007-07-19 | 2007-12-26 | 天津港第四港埠公司 | Multifunctional control method of bag packer for bulk material |
| CN201071118Y (en) * | 2007-08-03 | 2008-06-11 | 江阴兴澄特种钢铁有限公司 | Storage hopper type charging device of granular materials |
| CN101254832A (en) * | 2008-04-07 | 2008-09-03 | 宁波五龙潭机械设备开发有限公司 | Proportioning device for bean sprout automatic packaging production line |
| CN102887235A (en) * | 2011-10-25 | 2013-01-23 | 四川新荷花中药饮片股份有限公司 | Automatic packing machine for small packing traditional Chinese medicine tablets |
| CN203624066U (en) * | 2013-12-03 | 2014-06-04 | 天津普达软件技术有限公司 | Box separation device on high-speed production line |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140305 |